Replace the Fuel Rail and Fuel Injectors – 2016-2020 Mercedes-Benz

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December 13, 2021 NHTSA CAMPAIGN NUMBER: 21V961000

Fuel Leak Between Fuel Rail and Injectors

A fuel leak in the presence of an ignition source, such as hot engine or exhaust components, can increase the risk of a fire.

 

NHTSA Campaign Number: 21V961

Manufacturer Mercedes-BenzeBay USA, LLC

Components FUEL SYSTEM, GASOLINE

Potential Number of Units Affected 139

 

Summary

Mercedes-BenzeBay USA, LLC (MBUSA) is recalling certain 2019 AMG G63, C300, E300, G550, AMG GT63, AMG GT53, 2019-2020 A220, GLA250, GLC300, 2016 C300, 2020 AMG A35, AMG C43, AMG C63, CLA250, E350, E450, GLB250, GLE450, GLS450, GLS580, S560, and SL550 vehicles equipped with a gasoline engine. During the manufacturing process, particles may have been trapped between the fuel rail and injectors, which can cause a fuel leak.

 

Remedy

Dealers will replace the fuel rail and fuel injectors, free of charge. Owner notification letters were mailed April 22, 2022. Owners may contact MBUSA customer service at 1-800-367-6372. MBUSA’s number for the recall is 2022030003..

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Mercedes-Benz has a Recall

 


2022030003

Replace the Fuel Rail and Fuel Injectors

This is to notify you of a Safety & Emissions Recall Campaign launch to replace the fuel rail and the fuel injectors on 139 Model Year (“MY”) 2016-2020 CLA-Class, GLA-Class, GLE/GLS-Class, A-Class, C-Class, E-Class, S-Class, SL-Class, E-Class Coupe/Convertible, GLB-Class, GLC-Class, CLS-Class, AMG GT 4-doors Coupe and G-Class (118, 156, 167, 177, 205, 213, 222, 231, 238, 247, 253, 257, 290, 463 platform) vehicles. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers.  Affected VINs will be flagged in VMI as “OPEN” on April 8, 2022.

 

Issue

Mercedes-BenzeBay AG (“MBAG”), the manufacturer of Mercedes-BenzeBay vehicles, has determined that on certain Model Year (“MY”) 2016- 2020 platform vehicles (see detailed models below) with a gasoline engine, a leak may develop between the fuel rail and fuel injector due to trapped debris from the production process, which could affect the safety and emissions of the vehicle. Trapped debris might damage the seal between the fuel rail and fuel injector, which over the life of the vehicle, might result in a fuel leak into the engine compartment. Leaking fuel from this area might contact hot parts of the engine and therefore a risk of a fire cannot be ruled out. This may also result in the illumination of a malfunction indicator lamp (‘MIL) if the fuel rail pressure deviation exceeds thresholds. The fuel odor may also be perceptible by the occupants.

 

What We’re Doing

MBUSA will conduct a voluntary recall. An authorized Mercedes-BenzeBay dealer will replace the fuel rail and fuel injectors on the affected vehicles

 

Parts

Parts are available and can be ordered as necessary.

 

Given this notice, it is a violation of Federal law for a dealer to sell or lease any new MY16-20 vehicles in dealer inventory covered by this notification until the vehicle has been repaired.  The vehicles will be flagged as “OPEN” and Work Instructions will be available in Star TekInfo.  Once the repair is complete the vehicle may be sold or leased.

Loaner and demonstrator vehicles may continue to be driven, but must not be retailed until repaired.  As a matter of normal service process, please check for other repair measures which might be applicable to the vehicle(s).

Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent new  MY16-20  vehicles covered by this notification until the vehicle has been repaired.

Notice to California Dealers: As required by 13 CCR 2117, a proof of correction (“POC”) certificate showing that the vehicle has been repaired under this recall must be issued by the authorized service facility, and that such a certificate may be required by California as a condition of vehicle re-registration or operation.  Please reference this POC in the attached work instructions.  Failure to complete this step may result in fines and penalties and lead to customer dissatisfaction.

 

Customer Notification Timeline

Customer letter will be mailed approximately on April 22, 2022.

 


Replace fuel distributors and fuel injectors 

Various models with M260, M264, M256, M270, M274, M276, M176, M177, M178, and M278

 

Work Procedure

  1. Replace fuel distributors and all fuel injectors with retaining springs.

For basic data, see AR07.03-P-0004*, AR07.03-P-1051*, or AR07.03-P-1050*

* Select the WIS document according to the vehicle model.

4, 6, or 8 injectors may be required.

1 or 2 fuel distributors may be required.

Store injector quantity compensation coding in engine control unit.

New injectors and new fuel distributors are delivered with new seals and are ready for installation.

 

Primary Parts Information

Qty. Part Name Part Number
As required*InjectorA 256 070 56 00
As required*Retaining springA 278 072 04 43
As required*Fuel distributor*
As required* (1)High-pressure line required only with M 278A 278 070 24 32
As required* (1)High-pressure line required only with M 256A 256 070 43 00
As required* (1)High-pressure line required only with M 276A 276 070 32 32

* Determine the required quantities and part number of the fuel distributors according to the chassis number in the parts job in the XENTRY system.

 

The following step applies to California dealers only.

Apply Proof of Correction Label (A 000 584 54 13) to area identified in Figure 1. Fill in the blank areas of the label. The campaign number for the California Proof of Correction is unique and must be entered as such (220303), your dealer code, and the date of the repair, using a black permanent marker.

 

The following step applies to California dealers only.

Provide the owner with the completed and signed Proof of Correction Certificate (A 000 584 42 14) Figure 2, after you scan a completed form and attach to the RO. The recall number for the California Proof of Correction is unique and must be entered as such (220303).

 


Chronology :

Due to isolated field complaints involving alleged fuel leakage (one single complaint received from a US dealer at end of January 2020 in which the customer noticed a fuel odor, however the vehicle was registered in the Canadian market), camera images from the production process of fuel rail and fuel injector components were evaluated for potential deviations from specifications. Images were evaluated by both manual screening and image recognition software. By the end of February 2021, several million camera images from the production process were evaluated. Images of the fuel rails identified the potential for particle inclusions in the produced fuel rail components. It was also determined during this review that a process change in August 2020 that was part of continuous process improvement prevented the risk of particle inclusions from reoccurring.

Subsequently, from March to April 2021, the isolated field complaints were reviewed and traced back to inclusions identified in fuel rails that were detected by the analysis of camera images. The analysis showed that these were small plastic and metal particles.

From May to July 2021, the production plant and the development department analyzed whether the particles identified in fuel rails could lead to a leak in the seal between the fuel rail and the fuel injector. This analysis determined that it could not be ruled out that trapped sharp-edged particles could work their way into the seal over the vehicle’s operating life.

In the following months, potential effects of leaking fuel from the seal between the fuel rail and fuel injector were investigated for a potential safety risk.

On December 03, 2021, MBAG determined that a potential safety risk cannot be ruled out and decided to conduct a recall. To date Mercedes-BenzeBay is only aware of the one aforementioned customer complaint in the US.

 


25 Affected Products

Vehicles

MAKEMODELYEAR
MERCEDES-BENZeBayA2202019-2020
MERCEDES-BENZeBayAMG A352020
MERCEDES-BENZeBayAMG C432020
MERCEDES-BENZeBayAMG C632020
MERCEDES-BENZeBayAMG G632019
MERCEDES-BENZeBayAMG GT532019
MERCEDES-BENZeBayAMG GT632019
MERCEDES-BENZeBayC3002016, 2019
MERCEDES-BENZeBayCLA2502020
MERCEDES-BENZeBayE3002019
MERCEDES-BENZeBayE3502020
MERCEDES-BENZeBayE4502020
MERCEDES-BENZeBayG5502019
MERCEDES-BENZeBayGLA2502019-2020
MERCEDES-BENZeBayGLB2502020
MERCEDES-BENZeBayGLC3002019-2020
MERCEDES-BENZeBayGLE4502020
MERCEDES-BENZeBayGLS4502020
MERCEDES-BENZeBayGLS5802020
MERCEDES-BENZeBayS5602020
MERCEDES-BENZeBaySL5502020

 


17 Associated Documents

ISSUED Interim Owner Notification Letter(Part 577) – January 2022

RIONL-21V961-4181.pdf 225.992KB

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Recall 573 Report – January 24, 2022

RCLRPT-21V961-1308.PDF 229.276KB

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Recall 573 Report – December 23, 2021

RCLRPT-21V961-6182.PDF 229.235KB

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Manufacturer Notices(to Dealers,etc)- Safety & Emissions Recall Campaign Initial Notification: Replace the Fuel Rail and Fuel Injectors MY16-20 CLA-Class, GLA-Class , GLE/GLS-Class, A-Class, C-Class, E-Class, S-Class, SL-Class, E-Class Coupe/Convertible, GLB-Class, GLC-Class, CLS-Class, AMG GT 4-doors Coupe and G-Class (118, 156, 167, 177, 205, 213, 222, 231, 238, 247, 253, 257, 290, 463 platform): December 17, 2021

RCMN-21V961-8740.pdf 180.276KB

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Recall Acknowledgement

RCAK-21V961-9682.pdf 646.114KB

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Defect Notice 573 Report

RCLRPT-21V961-9718.PDF 229.143KB

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Recall 573 Report – March 22, 2022

RCLRPT-21V961-6456.PDF 229.307KB

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Remedy Instructions and TSB

RCRIT-21V961-6128.pdf 443.35KB

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Recall 573 Report – April 8, 2022

RCLRPT-21V961-3752.PDF 229.313KB

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Manufacturer Notices(to Dealers,etc)

RCMN-21V961-2729.pdf 552.277KB

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Recall 573 Report – April 12, 2022

RCLRPT-21V961-6897.PDF 229.318KB

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Recall 573 Report – April 12, 2022

RCLRPT-21V961-6157.PDF 229.318KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V961-9881.pdf 358.457KB

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Remedy Instructions and TSB

RCRIT-21V961-4395.pdf 443.214KB

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Manufacturer Notices(to Dealers,etc)

RCMN-21V961-1644.pdf 551.32KB

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Recall Quarterly Report #1, 2022-2

RCLQRT-21V961-0965.PDF 211.138KB

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Recall Quarterly Report #2, 2022-3

RCLQRT-21V961-0350.PDF 211.238KB

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Latest Recalls Documents

 


 

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  • 【Test for 2 Injectors Simultaneously & Ultra-long Power Cord】Come with two pairs of output terminals, allowing you to test for two injectors or for one injector at once. The tester power cord is up to 40inch and the test lead is up to 20 inches for convenient testing. The wires are made of superior silica gel, allowing the tester to work at high and low temperatures. (To make it perform better, it is recommended to work at normal temperatures.)
  • 【8 Size Adapters Cleaning Tool & Universal Fit】Our cleaner small and large size adapters are compatible with most 12V EFI and GDI vehicle models' injectors. We also offer two additional specialized adapters for the BMW Audi, one is suitable for models such as V.W, Audi, etc. and another one with threaded hole is exclusively for BMW N series such as N14/N18/N20/N26/N53/N54/N55/N63/S63.
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  • 【40inch Power Cord & 20inch Test Lead】The length of power cord is up to 40inch/100cm and its test lead is 20 inches,which is more convenient for you to connect and use. The wires are made of superior silica gel, which has better high and low temperature resistance. Fuel injector cleaning kit is powered by 12V battery or an external DC 12V (recommended at least 1.5A) power adapter. It works with engine off and can work with any fuel pressure tester(NOTE: Gasoline car only, NOT the diesel engine).
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AUTOOL GDI Fuel Injector Cleaner & Tester 110V Ultrasonic Wave Fuel Injection Leakage Tester 6-Cylinder Automotive Fuel Injector Cleaning Machine
  • 【Why Need It】The performance of the injector plays a vital role in the power of each engine. Due to the fuel quality, the injector cannot work normally, causing serious carbon deposits in the cylinder; accelerating the cylinder bore and piston ring, causing unstable idling, increased fuel consumption, weak acceleration, difficulty in starting, excessive emissions, and complete blockage of the injector. Cause damage to the engine, so the injector should be cleaned regularly.
  • 【GDI Design】 Adopts latest GDI design, it is not only can be used to clean and test standard injectors, but also to implement GDI injectors, AUTOOL CT400 GDI fuel injector cleaner and tester is the newest version of fuel injector cleaner series. Compatible with Mercedes-Benz, BMW, Porsche, Ford, and other direct injection engines.
  • 【12V, 70V, 120V】 Using the latest and unique GDI injector driver software, AUTOOL CT400 6-cylinder fuel injector cleaning machine can drive 12V, 70V, 120V high pressure injectors,Compared with other cleaning machines and testing machines, AUTOO CT400 is equipped with a cooling fan and thermal protection, with a power of 60w. Equipped with a cooling fan to continuously cool the machine during use, avoid damage to the machine due to overheating, thereby prolonging the use time of the machine
  • SmarteBay Design】 Come with high-definition digital control panel display, easy to operate and learn. With the help of the bright LED background light, you can clearly observe the various working conditions of the fuel injector. Equipped with a test liquid discharge valve, the content of the test liquid can be clearly observed. It can also be recycled and reused.
  • 【Microcomputer Technology】 AUTOOL CT400 fuel injector cleaning detector adopts ultrasonic cleaning technology and microcomputer oil pressure closed-loop control cleaning detection technology. It can simulate various working conditions of the engine, clean and test the fuel injectors of various motorcycles, and can also clean the fuel injectors and fuel supply systems of motorcycles without disassembly.
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GDI,EFI,FSI Fuel Injector Cleaner Tester,6-Cylinder CT400 High Pressure Ultrasonic Injector Cleaner Tester For Gasoline Direct Injection Piezo Fuel nozzle With Portable Drawer,12V/70V/120V Selection
  • 🚙[For GDI Injector Cleaning&Test]: CT400 GDI Fuel Injector Cleaner Tester can clean and test not only standard injectors but also GDI injectors, such as compatible for Mercedes-Benz, compatible for BMW, compatible for Au-di, compatible for Porsche, compatible for Ford, and other direct injection engines.
  • 🚙[Multi Voltage Selection]: CT400 GDI Fuel Injector 6-cylinder Cleaner and Tester designs with various types of voltage output (12V, 70V & 120V) to be selected to adapt for different types of injector testing.
  • 🚙[Upgrade Ultrasonic Cleaning]: Different from other cleaner& tester machines, QPKING CT400 comes with a cooling fan and thermal protection, and with a power of 60w, its ultrasonic cleaning capacity is significantly enhanced.
  • 🚙[Various Parts equipped&Portable Drawer ]: CT400 High Pressure Fuel Injector Cleaner Tester is equipped with a variety of injector accessories for different needs. A portable drawer at the bottom is designed to store a variety of parts and for easy access.
  • 🚙[6-Cylinder & 2 Draining Ports Design]: GID Fuel Injector Cleaner & Tester can test and clean 6 injectors at the same time for better efficiency; it also has both control valves for cleaning solution draining and test liquid recovery. Very easy and convenient to deal with and no worries about leaving a mess.
SaleBestseller No. 10
PLAYOCCAR Fuel Injector Cleaner Machine 4-Cylinder 110V 2-in-1 Fuel Injector Cleaner & Tester, Ultrasonic Fuel Injector Cleaner with 9 Testing Functions for GDI Injectors Most Vehicles
  • 2-in-1 fuel injector cleaner and tester: This fuel injector diagnostic cleaning tool combines fuel injector cleaning and diagnostic functions in one. It adopts ultrasonic cleaning technology and microcomputer oil pressure closed-loop control cleaning and testing technology. It can simulate various working conditions of the engine and deeply clean the injectors of various cars and motorbikes. Injector diagnostic function can detect injector atomisation, oil dripping, clogging, injection angle status and the size and balance of the injection volume of each injector at different speeds.
  • Support 9 kinds of speed test: This ultrasonic injector cleaner supports 9 kinds of speed tests: idle test, medium speed test, high speed test, acceleration test, variable speed test, leakage test, idle injection test, medium speed injection test, high speed injection test. Within the permissible adjustment range, the test time, working frequency, number of injections, minimum switching cycle of injectors, etc. can be adjusted arbitrarily.
  • Ultrasonic non-destructive cleaning: Using the penetrating force and cavitation shock wave generated when ultrasonic waves propagate in the medium, it strongly cleans the adherents and internal blockages on the fuel injector. Solve the problems caused by long-term injector work such as reduced efficiency, serious carbon deposits in the cylinder, increased fuel consumption, lack of power, etc., and can clean single or multiple injectors at the same time. It is a gentle, efficient and safe method of injector cleaning without damaging the injectors.
  • Comprehensive Injector Diagnostics: The tester supports injector uniformity detection, which detects the uniformity of each injector's spray volume; atomisation detection, which observes the spray atomisation of the nozzles; sealing detection, which detects the sealing and dripping of the injectors under high pressure; and spray volume detection, which detects the spray volume of the injector nozzles under specific working conditions.
  • User-friendly design: The Ultrasonic Fuel Injector Cleaner Kit includes 4 master cylinder fittings for most injectors; a pressure gauge to observe operating pressure; a pressure gauge to observe operating pressure; and a drain valve to recycle used cleaning fluid.1300 ml tank capacity allows for simultaneous cleaning of multiple injectors; replaceable composite fittings are available for a wide range of vehicle models.

 


Last update on 2025-04-17 / Affiliate links / Images from Amazon Product Advertising API


 

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