Loss of Drive Power from Fuel Pump Shutdown – 2021-2022 Mercedes-Benz Metris & Sprinter

June 26, 2023 NHTSA CAMPAIGN NUMBER: 23V444000

Loss of Drive Power from Fuel Pump Shutdown

A loss of drive power can increase the risk of a crash.

 

NHTSA Campaign Number: 23V444

Manufacturer Daimler Vans USA, LLC

Components FUEL SYSTEM, GASOLINE

Potential Number of Units Affected 20,500

 

Summary

Daimler Vans USA, LLC (DVUSA) is recalling certain 2021-2022 Mercedes-BenzeBay logo Metris, Sprinter, and 2021 FreightlinereBay logo Sprinter vehicles. The fuel pump may shutdown, which can result in a loss of drive power.

 

Remedy

Dealers will replace the fuel pump, free of charge. Owner notification letters were mailed November 1, 2023. Owners may contact DVUSA customer service at 1-877-762-8267. DVUSA’s number for this recall is 4790205.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check for Daimler Vans Recalls

 


DATE: December, 2023

2023100006

Replace Fuel Delivery Module

This is to notify you of a Recall Campaign Launch to replace the fuel delivery module on approximately 8,181 MY 2021-2022 Mercedes-BenzeBay logo Metris vans. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. All affected VINs will be flagged “OPEN” in VMI and cannot be sold until the recall has been remedied.

 

Issue

Mercedes-BenzeBay logo AG, the manufacturer of Metris vans, has determined that on certain Metris (447 platform) vehicles the fuel pump impeller might not meet specifications in regards to material characteristics. As a consequence, the impeller might deform and come into contact with the fuel pump housing, leading to a mechanical resistance. In some instances, this could lead to a shutdown of the fuel pump. As a result, the vehicle could lose propulsion, which could increase the risk of a crash or injury.

 

What We’re Doing

As a precautionary measure, an authorized Mercedes-BenzeBay logo dealers will check the fuel delivery module on the affected vehicles and replace it, if necessary.

 

Parts

Parts are available, VIN REQUIRED for ordering

 

Given this notice, it is a violation of Federal law for a dealer to sell or lease any new vehicles in dealer inventory covered by this notification until the vehicle has been repaired.

Loaner and demonstrator vehicles may continue to be driven, but must not be retailed until repaired.

Additionally, given this notice, it is a violation of Federal Law for rental companies to rent new vehicles covered by this notification until the vehicle has been repaired.

 

Customer Notification Timeline

An owner notification letter to be mailed in January , 2023.

 


Model

447.603/605/703/705/813/815 #3 as of 918914 up to 989264 with engine 274

Model

447.603/605/703/705/813/815 #4 as of 100035 up to 105823 with engine 274

 

Parts ordering note

Part no.DesignationQuantity
A 447 470 40 01eBay logoFuel pump with fuel delivery module (M3/3)1
A 025 997 18 45eBay logoO-ring1
Additional replacement part scopes, small parts and consumable materials required for carrying out this service measure must be replaced in accordance with the information in the repair documents referenced in this document. These must be determined according to the vehicle identification number (FIN) via the “XENTRY Parts Information” system and, whilst not listed in the parts ordering note, they are included in the costing.n. B.

 

 


In the beginning of June 2022, MBAG launched initial investigations based on individual field reports from outside the US alleging inconsistent power delivery. MBAG hypothesized that, the function of the fuel pump might have been impaired without having any initial indications in regards to common influencing factors on the field cases in this relation. In July 2022, MBAG began retrieving fuel pumps from affected vehicles in the field and analyzing them in coordination with the supplier. Over the next several months, MBAG conducted analyses of the material together with the supplier, as well as the production processes at the supplier and its sub-suppliers. Through the end of the year, MBAG conducted numerous and varied tests in coordination with its tier one supplier, including fuel swelling behavior, structural damage and notched impact resistance tests. In December 2022, these intensive analyses and tests identified an irregularity in individual raw material batches used for the suspect fuel pump impellers, sourced from a sub-supplier. Based on that determination, in January 2023, MBAG’s supplier of the suspect fuel pump started investigations to identify the potentially affected vehicle population by tracking the material flow within the multi-supplier chain from the raw material sub-supplier up to the fuel pump manufacturer. At the same time, the fuel pump supplier implemented several changes in its production process, including a replacement of the raw material supplier, changing the injection molding process at the injection molding supplier and implementing more quality controls within the supplier chain. Through May 2023, MBAG and its fuel pump supplier conducted further testing and analyses to identify potential influencing factors and determine potential consequences of material and process anomalies at different steps of the production process. In May 2023, MBAG’s fuel pump supplier determined the scope of potentially affected fuel pumps, which was then used to identify the potentially affected vehicle population.

On June 16, 2023, MBAG determined that a potential safety risk cannot be ruled out and decided to conduct a recall.

MBAG is currently aware of 330 warranty claims/field reports/service reports received from 1/25/2022 to 5/23/2023. MBAG is not aware of any claims of injury, crashes or death worldwide due to this malfunction.

 


8 Affected Products

Vehicles

MAKEMODELYEAR
FREIGHTLINEReBay logoSPRINTER 15002021
FREIGHTLINEReBay logoSPRINTER 25002021
MERCEDES-BENZeBay logoMETRIS2021-2022
MERCEDES-BENZeBay logoSPRINTER 15002021-2022
MERCEDES-BENZeBay logoSPRINTER 25002021-2022

 


16 Associated Documents

Recall Acknowledgement

RCAK-23V444-3521.pdf 645.897KB

 


Chronology Report

RMISC-23V444-2065.pdf 54.955KB

 


Defect Notice 573 Report

RCLRPT-23V444-9915.PDF 213.887KB

 


Recall 573 Report – July 5, 2023

RCLRPT-23V444-5466.PDF 214.062KB

 


Recall 573 Report – July 10, 2023

RCLRPT-23V444-3115.PDF 214.077KB

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-23V444-9583.pdf 244.849KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-23V444-0293.pdf 527.376KB

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-23V444-3013.pdf 243.567KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-23V444-9205.pdf 562.229KB

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-23V444-8359.pdf 244.351KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-23V444-6671.pdf 1957.345KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-23V444-7976.pdf 2043.09KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-23V444-1721.pdf 351.719KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-23V444-7250.pdf 354.04KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-23V444-3942.pdf 1702.416KB

 


Recall 573 Report – December 21, 2023

RCLRPT-23V444-9461.PDF 214.223KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V444&docType=RCL

 


 

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