Remove Power Sliding Door Function - 2019-2020 Mercedes-Benz Sprinter

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2022120001

Remove Power Sliding Door Function

This is to notify you of a Recall Campaign Launch to remove power sliding door function on approximately 56 MY19-20 Mercedes-Benz Sprinter vans. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. All affected VINs will be flagged “OPEN” in VMI and cannot be sold until remedied.

Issue

Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vans, has determined that certain Sprinter vehicles from platform 907 (VS30) that are equipped with an optional electric sliding door may have been manufactured with an auxiliary lock on the sliding door that was not specified for use in connection with an electric sliding door. Affected vehicles that have this auxiliary lock may show an increased outward displacement of the sliding door in the event of a crash, which could increase the risk of injuries for vehicle occupants in a crash. As a result, the auxiliary locks do not comply with FMVSS 226 (Ejection Mitigation).

What We’re Doing

MBUSA will conduct a voluntary recall campaign. An authorized Mercedes-Benz Sprinter dealer will convert the electric sliding function of the sliding door into a manual function for which the installed auxiliary lock is specified.

Parts

Part numbers are verified.

Place order based on the code rule (4 different variations available)

Given this notice, it is a violation of Federal Law for a dealer to sell or lease any new vehicles in dealer inventory covered by this notification until the vehicle has been repaired.

Loaner and demonstrator vehicles may continue to be driven, but must not be retailed until repaired.

Additionally, given this notice, it is a violation of Federal Law for rental companies to rent new vehicles covered by this notification until the vehicle has been repaired.

Customer Notification Timeline

An owner notification letter will be mailed in January 2023.

(RC)Remove Power Sliding Door Function
Model 907
Model Year 2019-2020

https://www.startekinfo.com/service/download-document/outside/227284/

https://static.oemdtc.com/Recall/2022120001.pdf

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SEOCONTENT-START

Mercedes-Benz USA, LLC A Mercedes-Benz AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vans Customer Service and Parts Internal TO: Mercedes-Benz Principals, General Managers, Sales Managers, Service Managers, Parts Managers FROM: Anthony Washington, Department Manager, Regulations and Certifications Re: Recall Campaign Launch Notification Models 907 (Sprinter) Model Years 2019-2020 Remove Power Sliding Door Function DATE: December, 2022 IMPORTANT RECALL CAMPAIGN INFORMATION Please see the attached documents related to the campaign listed above Please note that electric sliding door function will be removed with this campaign. Please refer to following pages (CLICK) for specific work instructions for applicable options. Page 4 with code EL9 (Two-way loudspeaker system in front and rear) with code ZU8 (National version for USA) with T55 (electric actuation of right sliding door) Page 40 with code ZU8 (National version for USA) WITHOUT code EL9 (Two-way loudspeaker system in front and rear) with T55 (electric actuation of right sliding door) Page 78 with code EL9 (Two-way loudspeaker system in front and rear) with code ZU8 (National version for USA) with T50 (electric closing assist of right sliding door) Page 108 with code ZU8 (National version for USA) WITHOUT code EL9 (Two-way loudspeaker system in front and rear) with T50 (electric closing assist of right sliding door) Mercedes-Benz USA, LLC A Mercedes-Benz AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vans Customer Service and Parts Internal Campaign No. : Campaign Desc. : Remove Power Sliding Door Function 2022120001 VS3SCHIEBT This is to notify you of a Recall Campaign Launch to remove power sliding door function on approximately 56 MY19-20 Mercedes- Benz Sprinter vans. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. All affected VINs will be flagged “OPEN” in VMI and cannot be sold until remedied. Background Issue Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vans, has determined that certain Sprinter vehicles from platform 907 (VS30) that are equipped with an optional electric sliding door may have been manufactured with an auxiliary lock on the sliding door that was not specified for use in connection with an electric sliding door. Affected vehicles that have this auxiliary lock may show an increased outward displacement of the sliding door in the event of a crash, which could increase the risk of injuries for vehicle occupants in a crash. As a result, the auxiliary locks do not comply with FMVSS 226 (Ejection Mitigation). What We’re Doing MBUSA will conduct a voluntary recall campaign. An authorized Mercedes-Benz Sprinter dealer will convert the electric sliding function of the sliding door into a manual function for which the installed auxiliary lock is specified. Parts Part numbers are verified. Place order based on the code rule (4 different variations available) Vehicles Affected Vehicle Model Year(s) 2019-2020 Vehicle Model (s) Sprinter(907) Vehicle Populations Total Recall pPopilationPopulation 56 Dealer Inventory 0 Given this notice, it is a violation of Federal Law for a dealer to sell or lease any new vehicles in dealer inventory covered by this notification until the vehicle has been repaired. Loaner and demonstrator vehicles may continue to be driven, but must not be retailed until repaired. Additionally, given this notice, it is a violation of Federal Law for rental companies to rent new vehicles covered by this notification until the vehicle has been repaired. Next Steps/Notes Customer Notification Timeline An owner notification letter will be mailed in January 2023. AOMS/SOMS AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Rental Fleet Partners This recall may affect vehicles in your fleet. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred MBUSA dealer. While we regret any inconvenience this may cause, we are determined to maintain a high level of vehicle quality and customer satisfaction. V-RC-2019050017 Campaign No. 2022120001, December, 2022 TO: SUBJECT: ALL MERCEDES-BENZ CENTERS Model 907 Sprinter, Model Year 2019-2020 Remove Power Sliding Door Function Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vans, has determined that certain Sprinter vehicles from platform 907 (VS30) that are equipped with an optional electric sliding door may have been manufactured with an auxiliary lock on the sliding door that was not specified for use in connection with an electric sliding door. Affected vehicles that have this auxiliary lock may show an increased outward displacement of the sliding door in the event of a crash, which could increase the risk of injuries for vehicle occupants in a crash. As a result, the auxiliary locks do not comply with FMVSS 226 (Ejection Mitigation). MBUSA will conduct a voluntary recall campaign. An authorized Mercedes-Benz Sprinter dealer will convert the electric sliding function of the sliding door into a manual function for which the installed auxiliary lock is specified. Prior to performing this Recall Campaign: • Please check VMI to determine if the vehicle is involved in the Campaign and if it has been previously repaired. • Please review the entire Recall Campaign bulletin and follow the repair procedure exactly as described. Please note that Recall Campaigns do not expire and may also be performed on a vehicle with a vehicle status indicator. Approximately 56 vehicles are involved. Order No. V-RC-2022120001 This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data Control, and MBUSA-SLP S424HH001, Control of Quality Records. Van Group 72 CODE: VS3SCHIEBT SM72.16-D-0008A 17.11.2022 Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) Model 907.6/7 with code EL9 (Two-way loudspeaker system in front and rear) with code ZU8 (National version for USA) with electric actuation of right sliding door Work instructions © 2022 by Mercedes-Benz AG Printed in Germany This document, including all its parts, is protected by copyright. Any further processing or use requires the previous written consent of Mercedes- Benz AG, Department GSP/OR, D-70546 Stuttgart. This applies in particular to reproduction, distribution, alteration, translation, microfilming and storage and/or processing in electronic systems, including databases and online services. SM72.16-D-0008A Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) 09.11.2022 Model 907.6/7 with code EL9 (Two-way loudspeaker system in front and rear) with code ZU8 (National version for USA) with electric actuation of right sliding door Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Damage Code Code L 02 0980 Operations: Modify sliding door on vehicle with code T55/EL9/V40 6.5 hrs 72 951 62 VS3SCHIEB T Important! On the affected vehicles, the sliding door is converted from electrical to mechanical actuation. Replacement parts ordering: Before ordering the required replacement parts, the special equipment code T55 (Electrical actuation for right sliding door) must be removed from the Vehicle Documentation (VeDoc). Only then can the correct replacement parts can be determined using XENTRY Parts Information. Vehicle documentation (VeDoc): Changes in VeDoc can only be made by users with write permission. If no-one with change authorization is available, a ticket must be created in the “XENTRY Support and Feedback (XSF)” system for “Vehicle data/VeDoc”. Please note that the XSF ticket has to be approved by the national organization, something which involves additional processing time. It may take a few days for the entry to be visible in VeDoc. In the event of problems: If problems arise while carrying out the service measure, please create a PTSS case. To do this, use the “DTS pre-case checklist”. The most recent version is always available via the XENTRY Portal. Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008A SM72.16-D-0008A / Van / 17.11.2022 1 D72.16-A045-08 Shown on vehicle with automatic transmission 1 Stowage compartment 3 Connector 2 Switches Shown on vehicle with code T74 (Grab handle for entrance) 5 B-pillar paneling 6 Switches 7 Connector D72.16-A043-76 SM72.16-D-0008A Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) 2 SM72.16-D-0008A / Van / 17.11.2022 D72.16-A051-78 8 Closing assist motor electrical wiring harness 36 Retaining bolt 37 Guide rail D72.16-A058-80 aWarning Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A aCaution Risk of injury caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. AS00.00-Z-0017-01A Notice Information on preventing damage to electronic components due to electrostatic discharge AH54.00-P-0001-01A Notice Notes on carrying out repair work in the vehicle interior AH68.00-D-0001-01KOS Notice Notes on retrofitting electrical/ optical lines AH82.00-P-0000-01A Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008A SM72.16-D-0008A / Van / 17.11.2022 3 g Check 1 Check if vehicle is affected by measure. Update Vehicle Documentation (VeDoc) 2 Remove special equipment from online vehicle data card. i Remove existing code T55 (Electrical actuation for right sliding door). 3 Attach “Sliding door converted as per SM72.16-D-0008A note” under field organization texts to KG72. e Remove 4 Detach ground line of on-board electrical system battery. f AR54.10-D-0029TS 5 Remove component parts in vehicle interior for sliding door conversion. Page 29 6 Remove stowage compartment (1) with switch (2) for electric sliding door. f AR68.10-D-1513TS i The stowage compartment (1) and switch (2) are no longer required. Information on wiring diagram: Right stowage compartment sliding door pushbutton switch (S169/2) 7 Strap down plug (3) of switch (2) using cable ties on factoryinstalled electrical wiring harness or at a suitable point. i The plug (3) is no longer required. 8 Remove B-pillar trim (5) on front passenger side with switch (6) for electric sliding door. f Model 907.6/7 AR68.30-D-4706TS i The B-pillar trim (5) and switch (6) are no longer required. Information on wiring diagram: Right sliding door button (S159/8) SM72.16-D-0008A Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) 4 SM72.16-D-0008A / Van / 17.11.2022 9 Strap down plug (7) for switch (6) using cable ties on factoryinstalled electrical wiring harness or at a suitable point. i The plug (7) is no longer required. 10 Remove closing assist motor with lock striker in C-pillar. f AR72.16-D-0002TSR i The closing assist motor is no longer required. 11 Remove lower guide rail for sliding door. f Model 907.6/7 AR72.16-D-7816TS i The lower carriage is no longer required. 12 Remove closing assist motor electrical subharness (8). i To do so, unclip electrical subharness (8), guide it out of Cpillar then disconnect electrical connector. i The electrical subharness (8) is no longer required. l Clip remover 452 589 01 63 00 13 Remove sliding door. f Model 907.6/7 AR72.16-D-1260TSB Modify sliding door 14 Remove switch for deactivation of electric sliding door. f AR72.16-D-0003TSR i The switch is no longer required. 15 Remove motor for electric sliding door with cable. f AR72.29-D-5901TS i The engine and cable are no longer required. 16 Remove electric sliding door control unit. f AR72.29-D-5898TS i The control unit is no longer required. 17 Remove anti-entrapment strip for electric sliding door. f AR72.29-D-5890TS Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008A SM72.16-D-0008A / Van / 17.11.2022 5 18 Remove center carriage for sliding door. f Model 907.6/7 AR72.16-D-2230TSB 19 Remove the lock for the sliding door. f Model 907.6/7 AR72.16-D-4035TSB 20 Install new sliding door lock. f Model 907.6/7 AR72.16-D-4035TS i Install outside door handle cable only. Do not attach remaining cables. 21 Modify electrical wiring harness in sliding door. Page 10 22 Remove door handle. f AR72.16-D-6601TS i Only remove door handle far enough to gain access to cables. 23 Modify cables in sliding door. Page 10 i Operation steps 3 to 9 of document reference. 24 Modify detachable parts on sliding door. Page 10 i Operation steps 10 to 17 of document reference. 25 Install new center sliding carriage of sliding door. f Model 907.6/7 AR72.16-D-2230TS Retrofit wiring harness in vehicle interior 26 Fabricate wiring harness for sliding door. r Wiring diagram for sliding door PE72.16-D-2001LAA Page 24 l Wiring harness repair kit, basic 000 589 13 99 00 27 Retrofit wiring harness for sliding door. A 000 588 00 84 00 Heat gun WS54.00-P-0049B f Repairing wiring harness using solder connectors AR00.19-P-0100-09A r Wiring diagram for sliding door PE72.16-D-2001LAA r Wiring diagram for loudspeakers PE82.62-D-2102LAA Page 16 l Reflector 220 589 01 99 41 l Adapter 220 589 01 99 42 l Wiring harness repair kit, basic 000 589 13 99 00 SM72.16-D-0008A Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) 6 SM72.16-D-0008A / Van / 17.11.2022 d Install 28 Attach new retaining bolt (36) to new lower guide rail (37). i 20 Nm 29 Install new lower sliding door carriage. f AR72.16-D-7844TSA i New lower carriage is supplied with flexible power duct and cable. 30 Install new lower guide rail (37). f AR72.16-D-7816TS 31 Retrofit reinforcement for lock striker in C-pillar. Page 27 32 Install sliding door. f Model 907.6/7 AR72.16-D-1260TS 33 Adjust sliding door. f AR72.16-D-1023TS 34 Install new B-pillar trim on front passenger side. f Model 907.6/7 AR68.30-D-4706TS 35 Install new lower center stowage compartment on instrument panel. f AR68.10-D-1513TS 36 Install removed component parts in vehicle interior for sliding door conversion. Page 29 37 Connect ground line of on-board electrical system battery. f AR54.10-D-0029TS SCN coding 38 Connect diagnostic system. a AD00.00-D-2000-06TS i It is absolutely essential to precisely follow the operation steps as described in the vehicle diagnosis system. Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008A SM72.16-D-0008A / Van / 17.11.2022 7 39 Connect charging equipment. f AR54.10-D-1127TS p During the entire work procedure a sufficiently large voltage supply must be provided for the vehicle’s on-board electrical system. Otherwise any undervoltage that occurs may damage the control units. i Follow the operating instructions for the charger. i Use the charger to ensure that an adequate power supply (min. 12.5 V) is provided for the onboard electrical system battery. 40 Perform SCN coding on signal acquisition and actuation module (SAM) control unit. f AR54.21-D-0015TS i Under the “Control unit adaptations” menu item, follow the instructions for “SCN coding”. 41 Remove charger from vehicle. f AR54.10-D-1127TS g Check 42 Check sliding door for correct opening and closing. i See Operator’s Manual. 43 Perform key function test. i See Operator’s Manual. 220 589 01 99 42 220 589 01 99 41 000 589 13 99 00 452 589 01 63 00 Adapter Reflector Wiring harness repair kit, basic Clip remover SM72.16-D-0008A Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) 8 SM72.16-D-0008A / Van / 17.11.2022 Parts ordering note Part no. Designation Quantity A 906 630 33 00 C-pillar 1 A 910 763 01 00 Sliding base in center 1 N 000000 001152 Screw 2 A 906 720 02 04 Lock striker 1 A 000 984 31 29 Screw 2 A 910 730 39 00 Door lock (bottom) 1 A 907 730 41 00 Door lock (top) 1 N 000000 001145 Screw 2 A 906 733 00 14 Bracket 1 A 907 730 42 00 Cable 1 A 910 760 15 00 Cable 1 A 910 760 16 00 Cable 1 A 000 995 51 14 Line fastener 5 A 907 820 38 00 Sliding base bottom 1 N 000000 000455 Screw 2 A 910 683 18 00 Stowage tray 1 A 906 691 01 33 9051 Cap 1 A 907 631 02 00 Bracket 1 A 907 690 38 00 9051 Right sliding door B-pillar trim, grab handle 1 A 906 692 12 22 Cover (on vehicle with code V36 Roof lining) 2 A 906 692 07 22 9051 Cover 1 A 910 998 02 50 9051 Cover plug n. B. A 910 998 00 50 9051 Cover plug n. B. A 100 987 05 44 Plug 1 A 906 766 00 97 Cover 1 Parts for electrical wiring harness: Electric lines (available on free market, observe specifications) 4 A 013 545 76 26 Female contact 1 A 001 982 57 02 Cable lug (ground connection) 1 A 001 545 59 80 Seal 4 A 009 545 81 26 Female contact 4 A 000 545 78 80 Plug 4 A 000 995 25 94 Cable tie n. B. A 000 989 84 85 10 Fabric tape n. B. Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008A SM72.16-D-0008A / Van / 17.11.2022 9 SM72.16-D-0008-01SG Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) Model 907.6/7 with code EL9 (Two-way loudspeaker system in front and rear) with code ZU8 (National version for USA) with electric actuation of right sliding door 452 589 01 63 00 Clip remover Repair materials Number Designation Order number BR00.45-Z-1025-04A Cleaner A 005 989 19 71 eBay Refit electrical wiring harness Shown on model 907.7 with code EL9 (2-way speaker system, front and rear) D72.16-A049-76 SM72.16-D-0008-01SG Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 10 SM72.16-D-0008A / Van / 17.11.2022 1 Remove electrical wiring harness (28). i To do so, unclip electrical wiring harness (28) from sliding door (23). l The number of fastenings can vary here, depending on the equipment installed. i The electrical wiring harness (28) is no longer required. D72.16-A050-79 Shown on model 907.7 with code EL9 (2-way speaker system, front and rear) 2 Install new electrical wiring harness (29) as shown. i Order part number for electrical wiring harness (29) according to list below. i Continue in the higher-level service document. – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – Refit cables Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-01SG SM72.16-D-0008A / Van / 17.11.2022 11 D72.16-A054-79 3 Route cable (31) through sliding door (23) to door handle (30). p Handle cables carefully and do not kink them. Damage may occur otherwise. i A 910 760 16 00 4 Install cable (31) in door handle (30). D72.16-A056-79 SM72.16-D-0008-01SG Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 12 SM72.16-D-0008A / Van / 17.11.2022 5 Open cable (33). i A 910 760 15 00 6 Install cable (33) in bearing bracket (34). 7 Install cable (31) and cable (32) in cable (33). 8 Close cable (33) and clip into sliding door (23). i Continue in the higher-level service document. – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – Modify sliding door detachable parts 9 Remove antientrapment strip (21) from trim (22). i To do so, remove anti-entrapment strip (21) using l clip remover then remove adhesive tape. i The anti-entrapment strip (21) is no longer required. D72.16-A052-75 Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-01SG SM72.16-D-0008A / Van / 17.11.2022 13 10 Install trim (22) on sliding door (23). i To do so, install expansion rivet (24). 11 Install trim (25) on sliding door (23). D72.16-A053-73 12 Clean contact surface of stop plug (26). 13 Install stop plug (26) into opening of sliding door (23). i A 110 987 05 44 D72.16-A047-76 SM72.16-D-0008-01SG Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 14 SM72.16-D-0008A / Van / 17.11.2022 14 Install cover (27) at old position of switch for deactivation of electric sliding door (23). i A 906 766 00 97 i To do so, use screws of switch for deactivation of electric sliding door. D72.16-A048-76 15 Remove information label (35) from sliding door. i The information label is no longer required. 16 Remove adhesive residue from sliding door. D72.16-A057-01 Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-01SG SM72.16-D-0008A / Van / 17.11.2022 15 SM72.16-D-0008-02SGB Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) Notice Information on preventing damage to electronic components due to electrostatic discharge AH54.00-P-0001-01A Notice Notes on carrying out repair work in the vehicle interior AH68.00-D-0001-01KOS A 000 588 00 84 00 Heat gun WS54.00-P-0049B f Repairing wiring harness using solder connectors AR00.19-P-0100-09A r Wiring diagram for sliding door PE72.16-D-2001LAA Model 907.6/7 with code EL9 (Two-way loudspeaker system in front and rear) with code ZU8 (National version for USA) n Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread Number Designation 8.8 10.9 BA00.10-Z-1002-01KOA M6 Galvanized Nm 9 13 Phosphated Nm 9 12 n Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread Number Designation 12.9 BA00.10-Z-1002-01KOA M6 Galvanized Nm 16 Phosphated Nm 14 220 589 01 99 42 000 589 13 99 00 220 589 01 99 41 Adapter Wiring harness repair kit, basic Reflector p Do not kink any electric lines and ensure that they are routed without any chafing. This prevents any damage. SM72.16-D-0008-02SGB Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 16 SM72.16-D-0008A / Van / 17.11.2022 D72.16-A060-78 Route electrical wiring harness (1) i The following specified line colors for the electric lines correspond to the series production configuration. 1 Route electric lines “YE/GN”, “BN”, “BU/ BK”, as shown. 2 Join electric lines “YE/GN”, “BN”, “BU/ BK”, “BU/BN” and wrap, section-bysection, with suitable insulation tape. i The electrical wiring harness (1) is made up of the electric lines “YE/GN”, “BN”, “BU/BK”, “BU/BN”. Make sure that the junctions of the electric lines “YE/GN”, “BN”, “BU/BK”, “BU/BN” remain free at the connection end. 3 Loosely fasten electrical wiring harness (1) in sections at factory-installed electrical wiring harness or at a suitable position using cable ties. Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-02SGB SM72.16-D-0008A / Van / 17.11.2022 17 Electrical wiring harness (1) to end sleeves D72.16-A038-75 4 Disconnect control circuit 1 central locking end sleeve (Z21/16) from electrical wiring harness (5). i Electric line “BU/BK”. 5 Connect electric line “BU/BK” of electrical wiring harness (5) and electric line “BU/BK” of electrical wiring harness (1) to new end sleeve (6). i To do so, use heat gun with l reflector or l adapter. l Use basic wiring harness repair kit. 6 Disconnect control circuit 1 central locking end sleeve (Z21/17) from electrical wiring harness (5). i Electric line “BU/BN”. 7 Connect electric line “BU/BN” of electrical wiring harness (5) and electric line “BU/BN” of electrical wiring harness (1) to new end sleeve (6). i To do so, use heat gun with l reflector or l adapter. l Use basic wiring harness repair kit. SM72.16-D-0008-02SGB Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 18 SM72.16-D-0008A / Van / 17.11.2022 Electrical wiring harness (1) to signal acquisition and actuation module (SAM) control unit 8 Release and disconnect electrical connector (RBA1) from SAM (N10). D72.16-A039-76 D72.16-A040-78 9 Disassemble electrical connector (RBA1). i To do so, release plug housing (arrows A), guide out plugs (7, 8) and disconnect from each other. 10 Install electric line “YE/GN” of electrical wiring harness (1) into contact cavity 42 of plug (8). 11 Assemble electrical connector (RBA1). i To do so, connect plugs (7, 8) and guide into plug housing, then lock. 12 Use cable ties to fasten electric line “YE/GN” directly behind plug housing of electrical connector (RBA1) to factoryinstalled electrical wiring harness. Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-02SGB SM72.16-D-0008A / Van / 17.11.2022 19 13 Strap down extended length of electric line “YE/GN” at suitable point. 14 Connect electrical connector (RBA1) to SAM control unit (N10). D72.16-A039-76 D72.16-A061-79 Electrical wiring harness (1) to “Right sliding door electrical connector 1 (B-pillar) (X100/11×1)” or “Right SM72.16-D-0008-02SGB Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 20 SM72.16-D-0008A / Van / 17.11.2022 sliding door electrical connector 3 (B-pillar) (X100/11×3)” (plug (9)) 15 Remove contact sockets (10) from contact cavities 1, 2, 3, 4, 7, 8 of plug (9). i For this purpose, luse basic wiring harness repair kit. 16 Use fabric tape to individually insulate removed contact sockets (10). 17 Strap down removed contact sockets (10) at suitable point using cable tie. 18 Install contact sockets (4) in plug (9). i Contact cavity 1: Electric line “YE/GN” Contact cavity 2: Electric line “BN” Contact cavity 3: Electric line BU/BN Contact cavity 4: Electric line “BU/BK” Contact cavity 5: Electric line “VT/YE” Contact cavity 6: Electric line “VT/BK” 19 Connect plug (9) to plug (11). D72.16-A062-82 Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-02SGB SM72.16-D-0008A / Van / 17.11.2022 21 20 Remove plug connector (51) from closing assist motor electrical wiring harness (8). i For this purpose, luse basic wiring harness repair kit. 21 Install blind plugs (9) into plug connector (51). 22 Reinstall plug connector (51) on factoryinstalled electrical wiring harness. D72.16-A082-82 Electrical wiring harness (1) to ground connection D72.16-A042-11 23 Remove nut of driver seat base ground point 1 (W105/1). 24 Connect cable lug (3) of electrical wiring harness (1) to driver seat base ground point 1 (W105/1). 25 Attach nut of driver seat base ground point 1 (W105/1) n. SM72.16-D-0008-02SGB Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 22 SM72.16-D-0008A / Van / 17.11.2022 D72.16-A060-78 Tighten electrical wiring harness (1) 26 Tighten loosely attached cable ties on complete electrical wiring harness (1). If necessary, ↓ Strap down extended length of electrical wiring harness (1) at a suitable point. Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-02SGB SM72.16-D-0008A / Van / 17.11.2022 23 SM72.16-D-0008-03SG Fabricate wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) Notice Information on preventing damage to electronic components due to electrostatic discharge AH54.00-P-0001-01A Notice Notes on carrying out repair work in the vehicle interior AH68.00-D-0001-01KOS Notice Notes on retrofitting electrical/ optical lines AH82.00-P-0000-01A r Wiring diagram for sliding door PE72.16-D-2001LAA Model 907.6/7 with code ZU8 (National version for USA) 000 589 13 99 00 Wiring harness repair kit, basic i The following specified line colors for the electric lines correspond to the series production configuration and they can be replaced, if necessary, with similar line colors. Please ensure that electrical lines can be correctly assigned in accordance with slot assignment. SM72.16-D-0008-03SG Fabricate wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 24 SM72.16-D-0008A / Van / 17.11.2022 D72.16-A036-79 1 Prepare electric line “YE/GN”. i X100/1 to RBA1 Line color “YE/GN” Length approx. 410 cm Cross section 0.5 mm2 2 Prepare electric line “BN”. i X100/1 to W105/1 Line color “BN” Length approx. 255 cm Cross section 0.5 mm2 3 Prepare electric line “BU/BK”. i X100/1 to Z21/16 Line color “BU/BK” Length approx. 232 cm Cross section 0.75 mm2 4 Prepare electric line “BU/BN”. i X100/1 to Z21/17 Line color “BU/BN” Length approx. 232 cm Cross section 0.75 mm2 5 Crimp contact socket (2) onto electric line “YE/GN”. i l Use basic wiring harness repair kit. i A 013 545 76 26 Contact socket 6 Crimp cable lug (3) onto electric line “BN”. i l Use basic wiring harness repair kit. i A 001 982 57 02 Cable lug 7 Crimp contact sockets (4) on one side onto electric lines “YE/GN”, “BN”, “BU/ BK”, “BN/BN”. i l Use basic wiring harness repair kit. Fabricate wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-03SG SM72.16-D-0008A / Van / 17.11.2022 25 i A 009 545 81 26 Contact socket A 001 545 78 80 Seal 8 Attach note in online vehicle data card under field organization texts to KG72. If line colors of prepared wiring harness (1) deviate from series production configuration. i Note: Line colors of retrofitted wiring harness for sliding door deviate from series production configuration. SM72.16-D-0008-03SG Fabricate wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 26 SM72.16-D-0008A / Van / 17.11.2022 SM72.16-D-0008-04SG Retrofit reinforcement for lock striker in C-pillar (code: VS3SCHIEBT, acc. no.: 72 951 62) Model 907.6/7 with code ZU8 (National version for USA) 1 Remove reinforcement (38) from C-pillar new part. i To do so, bend reinforcement (38) slightly in upper area (arrow). This makes removal easier. i The new C-pillar part is not required and should be disposed of properly. D72.16-A078-82 Retrofit reinforcement for lock striker in C-pillar (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-04SG SM72.16-D-0008A / Van / 17.11.2022 27 2 Install reinforcement (38) on C-pillar (40). D72.16-A071-76 3 Install lock striker (41). i Tighten screws slightly by hand. Screws are tightened when adjusting sliding door. D72.16-A080-75 SM72.16-D-0008-04SG Retrofit reinforcement for lock striker in C-pillar (code: VS3SCHIEBT, acc. no.: 72 951 62) 28 SM72.16-D-0008A / Van / 17.11.2022 SM72.16-D-0009SG Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) 18.07.2022 Model 907 with code ZU8 (National version for USA) D54.21-A026-09 51 Control unit bracket 52 Nut Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … SM72.16-D-0009SG SM72.16-D-0008A / Van / 17.11.2022 29 Shown on model 907.7 without S23 (Front passenger bench seat) 10 Cover 11 Nuts 12 Air duct D31.19-1216-12 Shown on model 907.7 without S23 (Front passenger bench seat) 15 Air duct 16 Nuts 17 Cable duct 18 Bolts 19 Battery cover 20 Cover D31.19-1217-06 SM72.16-D-0009SG Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … 30 SM72.16-D-0008A / Van / 17.11.2022 aWarning Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A aCaution Risk of injury caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. AS00.00-Z-0017-01A Notice Information on preventing damage to electronic components due to electrostatic discharge AH54.00-P-0001-01A Notice Notes on carrying out repair work in the vehicle interior AH68.00-D-0001-01KOS Notice Notes on retrofitting electrical/ optical lines AH82.00-P-0000-01A e Remove 1.1 Remove driver seat. Model 907 with code ZU8 (National version for USA) except code SR8 (Swivel base for driver’ seat) f AR91.10-D-1000TS 1.2 Remove turn plate with mounted driver’s seat. Model 907 with code SR8 (Swivel base for driver’ seat) with code ZU8 (National version for USA) f AR91.10-D-1456TS i Do not separate driver’s seat from turn plate. 2 Remove seat base cover from driver’s seat. Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … SM72.16-D-0009SG SM72.16-D-0008A / Van / 17.11.2022 31 3 Remove control unit holder (51). If control unit holder (51) is installed. i To do so, remove nut (52). Position control unit holder (51) so that ground points are accessible. The number of control units varies depending on the vehicle equipment. If control units are installed in control unit holder (51), ↓ unclip control units. i Do not disconnect plugs of control units. 4.1 Remove front passenger seat. Model 907 with code ZU8 (National version for USA) except code SR9 (Swivel base for co-driver’ seat) f AR91.10-D-1000TS 4.2 Remove turn plate with installed front passenger seat. Model 907 with code SR9 (Swivel base for co-driver’ seat) with code ZU8 (National version for USA) f AR91.10-D-1456TS i Do not disconnect front passenger seat from turn plate. 5 Remove seat base cover of front passenger seat. 6 Remove front floor coverings. f AR68.80-D-0006TSR 7 Remove vehicle tool kit carrier plate. f AR68.30-D-5021TS 8 Remove lower A-pillar trim on front passenger side. f AR68.30-D-0012TSR 9 Remove cover (10). 10 Remove air duct (12). i For this purpose, remove nuts (11). 11 Remove air duct (15). SM72.16-D-0009SG Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … 32 SM72.16-D-0008A / Van / 17.11.2022 12 Remove cable duct (17). i To do so, remove nuts (16). 13 Remove battery cover (19). i To do so, remove screws (18). 14 Release cover (20). i Release cover (20) using a suitable screwdriver (arrows). Release cover (20) until wiring harness can be routed. d Install 15 Install cover (20). 16 Install battery cover (19). i To do so, tighten the screws (18). 17 Install cable duct (17). i To do so, attach nuts (16). n M6 BA00.10-Z-1002-01KOA 18 Install air duct (15). 19 Install air duct (12). i To do this, attach nuts (11). n M6 BA00.10-Z-1002-01KOA 20 Install cover (10). 21 Install vehicle tool kit carrier plate. f AR68.30-D-5021TS 22 Install front floor coverings. f AR68.80-D-0006TSR 23 Install lower A-pillar trim on front passenger side. f AR68.30-D-0012TSR 24 Attach control unit holder (51). If control unit holder (51) is installed. p Do not kink subharness during installation of control unit holder (51) and ensure that it is routed free of chafing. This prevents any damage. i To do so, attach nut (52). The number of control units varies depending on the vehicle equipment. n M6 BA00.10-Z-1002-01KOA If control units are installed in control unit holder (51), ↓ clip in control units. 25 Install seat base cover of driver’s seat. Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … SM72.16-D-0009SG SM72.16-D-0008A / Van / 17.11.2022 33 26.1 Install driver seat. Model 907 with code ZU8 (National version for USA) except code SR8 (Swivel base for driver’ seat) f AR91.10-D-1000TS 26.2 Install turn plate with driver’s seat attached. Model 907 with code SR8 (Swivel base for driver’ seat) with code ZU8 (National version for USA) f AR91.10-D-1456TS 27 Install seat base cover of front passenger seat. 28.1 Install front passenger seat. Model 907 with code ZU8 (National version for USA) except code SR9 (Swivel base for co-driver’ seat) f AR91.10-D-1000TS 28.2 Install turn plate with front passenger seat attached. Model 907 with code SR9 (Swivel base for co-driver’ seat) with code ZU8 (National version for USA) f AR91.10-D-1456TS n Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread Number Designation 8.8 10.9 BA00.10-Z-1002-01KOA M6 Galvanized Nm 9 13 Phosphated Nm 9 12 n Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread Number Designation 12.9 BA00.10-Z-1002-01KOA M6 Galvanized Nm 16 Phosphated Nm 14 SM72.16-D-0009SG Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … 34 SM72.16-D-0008A / Van / 17.11.2022 Van Group 72 CODE: VS3SCHIEBT SM72.16-D-0008B 17.11.2022 Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) Model 907.6/7 with code ZU8 (National version for USA) except code EL9 (Two-way loudspeaker system in front and rear) with electric actuation of right sliding door Work instructions © 2022 by Mercedes-Benz AG Printed in Germany This document, including all its parts, is protected by copyright. Any further processing or use requires the previous written consent of Mercedes- Benz AG, Department GSP/OR, D-70546 Stuttgart. This applies in particular to reproduction, distribution, alteration, translation, microfilming and storage and/or processing in electronic systems, including databases and online services. SM72.16-D-0008B Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) 09.11.2022 Model 907.6/7 with code ZU8 (National version for USA) except code EL9 (Two-way loudspeaker system in front and rear) with electric actuation of right sliding door Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Damage Code Code L 02 0981 Operations: Modify sliding door on vehicle with code T55 and without code EL9/V40 6.6 hrs 72 951 62 VS3SCHIEB T Important! On the affected vehicles, the sliding door is converted from electrical to mechanical actuation. Replacement parts ordering: Before ordering the required replacement parts, the special equipment code T55 (Electrical actuation for right sliding door) must be removed from the Vehicle Documentation (VeDoc). Only then can the correct replacement parts can be determined using XENTRY Parts Information. Vehicle documentation (VeDoc): Changes in VeDoc can only be made by users with write permission. If no-one with change authorization is available, a ticket must be created in the “XENTRY Support and Feedback (XSF)” system for “Vehicle data/VeDoc”. Please note that the XSF ticket has to be approved by the national organization, something which involves additional processing time. It may take a few days for the entry to be visible in VeDoc. In the event of problems: If problems arise while carrying out the service measure, please create a PTSS case. To do this, use the “DTS pre-case checklist”. The most recent version is always available via the XENTRY Portal. Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008B SM72.16-D-0008B / Van / 17.11.2022 1 D72.16-A045-08 Shown on vehicle with automatic transmission 1 Stowage compartment 3 Connector 2 Switches 4 Cover D72.16-A044-72 SM72.16-D-0008B Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) 2 SM72.16-D-0008B / Van / 17.11.2022 Shown on vehicle with code T74 (Grab handle for entrance) 5 B-pillar paneling 6 Switches 7 Connector D72.16-A043-76 D72.16-A051-78 8 Closing assist motor electrical wiring harness Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008B SM72.16-D-0008B / Van / 17.11.2022 3 9 Blind plug 13 Connector 14 Connector D72.16-A046-82 36 Retaining bolt 37 Guide rail D72.16-A058-80 aWarning Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A aCaution Risk of injury caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. AS00.00-Z-0017-01A Notice Information on preventing damage to electronic components due to electrostatic discharge AH54.00-P-0001-01A Notice Notes on carrying out repair work in the vehicle interior AH68.00-D-0001-01KOS Notice Notes on retrofitting electrical/ optical lines AH82.00-P-0000-01A SM72.16-D-0008B Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) 4 SM72.16-D-0008B / Van / 17.11.2022 g Check 1 Check if vehicle is affected by measure. i For authorized Mercedes‑Benz service partners, only the entry in the Extended VEGA Application (EVA) system, in the “Current” tab, is decisive. There is no need to also check the affected vehicles in the workshop information system (WIS) or vehicle list. Update Vehicle Documentation (VeDoc) 2 Remove special equipment from online vehicle data card. i Remove existing code T55 (Electrical actuation for right sliding door). 3 Attach “Sliding door converted as per SM72.16-D-0008B note” under field organization texts to KG72. e Remove 4 Detach ground line of on-board electrical system battery. f AR54.10-D-0029TS 5 Remove component parts in vehicle interior for sliding door conversion. Page 31 6 Remove stowage compartment (1) with switch (2) for electric sliding door. f AR68.10-D-1513TS i The stowage compartment (1) and switch (2) are no longer required. Information on wiring diagram: Right stowage compartment sliding door pushbutton switch (S169/2) 7 Strap down plug (3) of switch (2) using cable ties on factoryinstalled electrical wiring harness or at a suitable point. i The plug (3) is no longer required. 8 Remove cover(4). i To do this, unscrew screw/bolts. Cover (4) is no longer required. Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008B SM72.16-D-0008B / Van / 17.11.2022 5 9 Remove B-pillar trim (5) on front passenger side with switch (6) for electric sliding door. f Model 907.6/7 AR68.30-D-4706TS i The B-pillar trim (5) and switch (6) are no longer required. Information on wiring diagram: Right sliding door button (S159/8) 10 Strap down plug (7) for switch (6) using cable ties on factoryinstalled electrical wiring harness or at a suitable point. i The plug (7) is no longer required. 11 Remove closing assist motor with lock striker in C-pillar. f AR72.16-D-0002TSR i The closing assist motor is no longer required. 12 Remove lower guide rail for sliding door. f Model 907.6/7 AR72.16-D-7816TS i The lower carriage is no longer required. 13 Remove closing assist motor electrical subharness (8). i To do so, unclip electrical subharness (8), guide it out of Cpillar then disconnect electrical connector. i Electrical subharness (8) is no longer required. l Clip remover 452 589 01 63 00 14 Remove sliding door. f Model 907.6/7 AR72.16-D-1260TSB 15 Install blind plugs (9) into plug (13). i A 048 545 42 28 A 000 545 78 80 16 Connect plug (13) to plug (14). 17 Strap down plug (14) using cable ties on factory-installed electrical wiring harness or at suitable point. i The plug (14) is no longer required. Information on wiring diagram: Right sliding door electrical connector 2 (B-pillar) (100/11×2) SM72.16-D-0008B Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) 6 SM72.16-D-0008B / Van / 17.11.2022 Modify sliding door 18 Remove switch for deactivation of electric sliding door. f AR72.16-D-0003TSR i The switch is no longer required. 19 Remove motor for electric sliding door with cable. f AR72.29-D-5901TS i The engine and cable are no longer required. 20 Remove electric sliding door control unit. f AR72.29-D-5898TS i The control unit is no longer required. 21 Remove anti-entrapment strip for electric sliding door. f AR72.29-D-5890TS 22 Remove center carriage for sliding door. f Model 907.6/7 AR72.16-D-2230TSB 23 Remove the lock for the sliding door. f Model 907.6/7 AR72.16-D-4035TSB 24 Install new sliding door lock. f Model 907.6/7 AR72.16-D-4035TS i Install outside door handle cable only. Do not attach remaining cables. 25 Modify electrical wiring harness in sliding door. Page 11 26 Remove door handle. f AR72.16-D-6601TS i Only remove door handle far enough to gain access to cables. 27 Modify cables in sliding door. Page 11 i Operation steps 3 to 9 of document reference. 28 Modify sliding door detachable parts. Page 11 i Operation steps 10 to 23 of the document reference. Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008B SM72.16-D-0008B / Van / 17.11.2022 7 29 Install new center sliding carriage of sliding door. f Model 907.6/7 AR72.16-D-2230TS Retrofit wiring harness in vehicle interior 30 Fabricate wiring harness for sliding door. r Wiring diagram for sliding door PE72.16-D-2001LAA Page 26 l Wiring harness repair kit, basic 000 589 13 99 00 31 Retrofit wiring harness for sliding door. A 000 588 00 84 00 Heat gun WS54.00-P-0049B f Repairing wiring harness using solder connectors AR00.19-P-0100-09A r Wiring diagram for sliding door PE72.16-D-2001LAA Page 19 l Reflector 220 589 01 99 41 l Adapter 220 589 01 99 42 l Wiring harness repair kit, basic 000 589 13 99 00 d Install 32 Attach new retaining bolt (36) to new lower guide rail (37). i 20 Nm 33 Install new lower sliding door carriage. f Model 907.6/7 AR72.16-D-7844TS 34 Install new lower guide rail (37). f AR72.16-D-7816TS 35 Retrofit reinforcement for lock striker in C-pillar. Page 29 36 Install sliding door. f Model 907.6/7 AR72.16-D-1260TS 37 Adjust sliding door. f AR72.16-D-1023TS 38 Install new B-pillar trim on front passenger side. f Model 907.6/7 AR68.30-D-4706TS 39 Install new lower center stowage compartment on instrument panel. f AR68.10-D-1513TS 40 Install removed component parts in vehicle interior for sliding door conversion. Page 31 41 Connect ground line of on-board electrical system battery. f AR54.10-D-0029TS SM72.16-D-0008B Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) 8 SM72.16-D-0008B / Van / 17.11.2022 SCN coding 42 Connect diagnostic system. a AD00.00-D-2000-06TS i It is absolutely essential to precisely follow the operation steps as described in the vehicle diagnosis system. 43 Connect charging equipment. f AR54.10-D-1127TS p During the entire work procedure a sufficiently large voltage supply must be provided for the vehicle’s on-board electrical system. Otherwise any undervoltage that occurs may damage the control units. i Follow the operating instructions for the charger. i Use the charger to ensure that an adequate power supply (min. 12.5 V) is provided for the onboard electrical system battery. 44 Perform SCN coding on signal acquisition and actuation module (SAM) control unit. f AR54.21-D-0015TS i Under the “Control unit adaptations” menu item, follow the instructions for “SCN coding”. 45 Remove charger from vehicle. f AR54.10-D-1127TS g Check 46 Check sliding door for correct opening and closing. i See Operator’s Manual. 47 Perform key function test. i See Operator’s Manual. Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008B SM72.16-D-0008B / Van / 17.11.2022 9 220 589 01 99 42 220 589 01 99 41 000 589 13 99 00 452 589 01 63 00 Adapter Reflector Wiring harness repair kit, basic Clip remover Parts ordering note Part no. Designation Quantity A 906 630 33 00 C-pillar 1 A 910 763 01 00 Sliding base in center 1 N 000000 001152 Screw 2 A 906 720 02 04 Lock striker 1 A 000 984 31 29 Screw 2 A 910 730 39 00 Door lock (bottom) 1 A 907 730 41 00 Door lock (top) 1 N 000000 001145 Screw 2 A 906 733 00 14 Bracket 1 A 907 730 42 00 Cable 1 A 910 760 15 00 Cable 1 A 910 760 16 00 Cable 1 A 000 995 51 14 Line fastener 5 N 000000 000455 Screw 2 A 000 763 01 47 Sliding base bottom 1 A 907 760 37 00 Cable 1 A 910 683 18 00 Stowage tray 1 A 906 691 01 33 9051 Cap 1 A 907 631 02 00 Bracket 1 A 907 690 38 00 9051 Right sliding door B-pillar trim, grab handle 1 A 906 692 12 22 9051 Cover (on vehicle with code V36 Roof lining) 2 A 906 692 07 22 9051 Cover 1 A 910 998 02 50 9051 Cover plug n. B. A 910 998 00 50 9051 Cover plug n. B. A 037 545 35 28 Plug-in connector 1 A 048 545 42 28 Connector 1 A 000 545 78 80 Blind plug 12 A 100 987 05 44 Plug 1 A 906 766 00 97 Cover 1 Parts for electrical wiring harness: Electric lines (available on free market, observe specifications) 4 A 005 545 58 26 Female contact 1 A 001 982 57 02 Cable lug (ground connection) 1 A 009 545 81 26 Female contact 4 A 000 995 25 94 Cable tie n. B. SM72.16-D-0008B Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) 10 SM72.16-D-0008B / Van / 17.11.2022 SM72.16-D-0008-01SGA Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) Model 907.6/7 with code ZU8 (National version for USA) except code EL9 (Two-way loudspeaker system in front and rear) with electric actuation of right sliding door 452 589 01 63 00 Clip remover Repair materials Number Designation Order number BR00.45-Z-1025-04A Cleaner A 005 989 19 71 eBay Refit electrical wiring harness Shown on model 907.7 with code EL9 (2-way speaker system, front and rear) D72.16-A049-76 Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-01SGA SM72.16-D-0008B / Van / 17.11.2022 11 1 Remove electrical wiring harness (28). i To do so, unclip electrical wiring harness (28) from sliding door (23). l The number of fastenings can vary here, depending on the equipment installed. i The electrical wiring harness (28) is no longer required. D72.16-A050-79 Shown on model 907.7 with code EL9 (2-way speaker system, front and rear) 2 Install new electrical wiring harness (29) as shown. i Order part number for electrical wiring harness (29) according to list below. i Continue in the higher-level service document. – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – Refit cables SM72.16-D-0008-01SGA Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 12 SM72.16-D-0008B / Van / 17.11.2022 D72.16-A054-79 3 Route cable (31) through sliding door (23) to door handle (30). p Handle cables carefully and do not kink them. Damage may occur otherwise. i A 910 760 16 00 4 Install cable (31) in door handle (30). 5 Route cable (32) into sliding door (23). i A 907 760 37 00 D72.16-A055-76 Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-01SGA SM72.16-D-0008B / Van / 17.11.2022 13 D72.16-A056-79 6 Open cable (33). i A 910 760 15 00 7 Install cable (33) in bearing bracket (34). 8 Install cable (31) and cable (32) in cable (33). 9 Close cable (33) and clip into sliding door (23). i Continue in the higher-level service document. – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – Modify sliding door detachable parts 10 Remove antientrapment strip (21) from trim (22). i To do so, remove anti-entrapment strip (21) using l clip remover then remove adhesive tape. i The anti-entrapment strip (21) is no longer required. D72.16-A052-75 SM72.16-D-0008-01SGA Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 14 SM72.16-D-0008B / Van / 17.11.2022 11 Clean contact surface of stop plug (26). 12 Install stop plug (26) into opening of sliding door (23). i A 110 987 05 44 D72.16-A047-76 13 Install cover (27) at old position of switch for deactivation of electric sliding door (23). i A 907 766 00 97 i To do so, use screws of switch for deactivation of electric sliding door. D72.16-A048-76 Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-01SGA SM72.16-D-0008B / Van / 17.11.2022 15 14 Remove information label (35) from sliding door (23). i The information label is no longer required. 15 Remove adhesive residue from sliding door (23). D72.16-A057-01 16 Attach trim (22) to sliding door (23). i To do so, install 2 expansion rivets (24) to fix trim (22) in place. 17 Drill holes (arrows) with ∅ 5 mm on trim (22). i The holes (arrows) must line up with those in the sliding door (23). 18 Remove trim (22). i To do this, remove expansion rivets (24). 19 Remove drilling chips. D72.16-A076-76 SM72.16-D-0008-01SGA Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 16 SM72.16-D-0008B / Van / 17.11.2022 20 Attach spring lock nuts (50). D72.16-A075-76 21 Install trim (22) on sliding door (23). i To do so, install expansion rivet (24). i Trim (25) is no longer required. D72.16-A053-73 Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-01SGA SM72.16-D-0008B / Van / 17.11.2022 17 D72.16-A077-78 22 Connect contact switch (48) to plug connector (49) of new electrical wiring harness (29). 23 Install contact switch (48). i To do so, turn in screws (47). SM72.16-D-0008-01SGA Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 18 SM72.16-D-0008B / Van / 17.11.2022 SM72.16-D-0008-02SG Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) Notice Information on preventing damage to electronic components due to electrostatic discharge AH54.00-P-0001-01A Notice Notes on carrying out repair work in the vehicle interior AH68.00-D-0001-01KOS A 000 588 00 84 00 Heat gun WS54.00-P-0049B f Repairing wiring harness using solder connectors AR00.19-P-0100-09A r Wiring diagram for sliding door PE72.16-D-2001LAA Model 907.6/7 with code ZU8 (National version for USA) except code EL9 (Two-way loudspeaker system in front and rear) n Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread Number Designation 8.8 10.9 BA00.10-Z-1002-01KOA M6 Galvanized Nm 9 13 Phosphated Nm 9 12 n Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread Number Designation 12.9 BA00.10-Z-1002-01KOA M6 Galvanized Nm 16 Phosphated Nm 14 220 589 01 99 42 000 589 13 99 00 220 589 01 99 41 Adapter Wiring harness repair kit, basic Reflector p Do not kink any electric lines and ensure that they are routed without any chafing. This prevents any damage. Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-02SG SM72.16-D-0008B / Van / 17.11.2022 19 D72.16-A037-78 Route electrical wiring harness (1) i The following specified line colors for the electric lines correspond to the series production configuration. 1 Route electric lines “YE/GN”, “BN”, “BU/ BK”, as shown. 2 Join electric lines “YE/GN”, “BN”, “BU/ BK”, “BU/BN” and wrap, section-bysection, with suitable insulation tape. i The electrical wiring harness (1) is made up of the electric lines “YE/GN”, “BN”, “BU/BK”, “BU/BN”. Make sure that the junctions of the electric lines “YE/GN”, “BN”, “BU/BK”, “BU/BN” remain free at the connection end. 3 Loosely fasten electrical wiring harness (1) in sections at factory-installed electrical wiring harness or at a suitable position using cable ties. SM72.16-D-0008-02SG Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 20 SM72.16-D-0008B / Van / 17.11.2022 Electrical wiring harness (1) to end sleeves D72.16-A038-75 4 Disconnect control circuit 1 central locking end sleeve (Z21/16) from electrical wiring harness (5). i Electric line “BU/BK”. 5 Connect electric line “BU/BK” of electrical wiring harness (5) and electric line “BU/BK” of electrical wiring harness (1) to new end sleeve (6). i To do so, use heat gun with l reflector or l adapter. l Use basic wiring harness repair kit. 6 Disconnect control circuit 1 central locking end sleeve (Z21/17) from electrical wiring harness (5). i Electric line “BU/BN”. 7 Connect electric line “BU/BN” of electrical wiring harness (5) and electric line “BU/BN” of electrical wiring harness (1) to new end sleeve (6). i To do so, use heat gun with l reflector or l adapter. l Use basic wiring harness repair kit. Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-02SG SM72.16-D-0008B / Van / 17.11.2022 21 Electrical wiring harness (1) to signal acquisition and actuation module (SAM) control unit 8 Release and disconnect electrical connector (RBA1) from SAM (N10). D72.16-A039-76 D72.16-A040-78 9 Disassemble electrical connector (RBA1). i To do so, release plug housing (arrows A), guide out plugs (7, 8) and disconnect from each other. 10 Install electric line “YE/GN” of electrical wiring harness (1) into contact cavity 42 of plug (8). 11 Assemble electrical connector (RBA1). i To do so, connect plugs (7, 8) and guide into plug housing, then lock. 12 Use cable ties to fasten electric line “YE/GN” directly behind plug housing of electrical connector (RBA1) to factoryinstalled electrical wiring harness. SM72.16-D-0008-02SG Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 22 SM72.16-D-0008B / Van / 17.11.2022 13 Strap down extended length of electric line “YE/GN” at suitable point. 14 Connect electrical connector (RBA1) to SAM control unit (N10). D72.16-A039-76 Electrical wiring harness (1) to “Right sliding door contact plate 1 electrical connector (X100/1)” (plug (9)) D72.16-A041-75 15 Release plug (9) (arrow B). i A 048 545 42 28 Plug 16 Install contact sockets (4) in plug (9). i Contact cavity 1: Electric line “YE/GN” Contact cavity 3: Electrical line “BN” Contact cavity 4: Electrical line BU/BN Contact cavity 5: Electrical line “BU/BK” Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-02SG SM72.16-D-0008B / Van / 17.11.2022 23 17 Lock plug (9). Electrical wiring harness (1) to ground connection D72.16-A042-11 18 Remove nut of driver seat base ground point 1 (W105/1). 19 Connect cable lug (3) of electrical wiring harness (1) to driver seat base ground point 1 (W105/1). 20 Attach nut of driver seat base ground point 1 (W105/1) n. D72.16-A037-78 Tighten electrical wiring harness (1) 21 Tighten loosely attached cable ties on complete electrical wiring harness (1). If necessary, ↓ Strap down extended length of electrical wiring harness (1) at a suitable point. SM72.16-D-0008-02SG Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 24 SM72.16-D-0008B / Van / 17.11.2022 22 Install contact plate (38). i To do so, connect plug (9) and screw in screws. D72.16-A059-75 Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-02SG SM72.16-D-0008B / Van / 17.11.2022 25 SM72.16-D-0008-03SG Fabricate wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) Notice Information on preventing damage to electronic components due to electrostatic discharge AH54.00-P-0001-01A Notice Notes on carrying out repair work in the vehicle interior AH68.00-D-0001-01KOS Notice Notes on retrofitting electrical/ optical lines AH82.00-P-0000-01A r Wiring diagram for sliding door PE72.16-D-2001LAA Model 907.6/7 with code ZU8 (National version for USA) 000 589 13 99 00 Wiring harness repair kit, basic i The following specified line colors for the electric lines correspond to the series production configuration and they can be replaced, if necessary, with similar line colors. Please ensure that electrical lines can be correctly assigned in accordance with slot assignment. SM72.16-D-0008-03SG Fabricate wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 26 SM72.16-D-0008B / Van / 17.11.2022 D72.16-A036-79 1 Prepare electric line “YE/GN”. i X100/1 to RBA1 Line color “YE/GN” Length approx. 410 cm Cross section 0.5 mm2 2 Prepare electric line “BN”. i X100/1 to W105/1 Line color “BN” Length approx. 255 cm Cross section 0.5 mm2 3 Prepare electric line “BU/BK”. i X100/1 to Z21/16 Line color “BU/BK” Length approx. 232 cm Cross section 0.75 mm2 4 Prepare electric line “BU/BN”. i X100/1 to Z21/17 Line color “BU/BN” Length approx. 232 cm Cross section 0.75 mm2 5 Crimp contact socket (2) onto electric line “YE/GN”. i l Use basic wiring harness repair kit. i A 013 545 76 26 Contact socket 6 Crimp cable lug (3) onto electric line “BN”. i l Use basic wiring harness repair kit. i A 001 982 57 02 Cable lug 7 Crimp contact sockets (4) on one side onto electric lines “YE/GN”, “BN”, “BU/ BK”, “BN/BN”. i l Use basic wiring harness repair kit. Fabricate wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-03SG SM72.16-D-0008B / Van / 17.11.2022 27 i A 009 545 81 26 Contact socket A 001 545 78 80 Seal 8 Attach note in online vehicle data card under field organization texts to KG72. If line colors of prepared wiring harness (1) deviate from series production configuration. i Note: Line colors of retrofitted wiring harness for sliding door deviate from series production configuration. SM72.16-D-0008-03SG Fabricate wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 28 SM72.16-D-0008B / Van / 17.11.2022 SM72.16-D-0008-04SG Retrofit reinforcement for lock striker in C-pillar (code: VS3SCHIEBT, acc. no.: 72 951 62) Model 907.6/7 with code ZU8 (National version for USA) 1 Remove reinforcement (38) from C-pillar new part. i To do so, bend reinforcement (38) slightly in upper area (arrow). This makes removal easier. i The new C-pillar part is not required and should be disposed of properly. D72.16-A078-82 Retrofit reinforcement for lock striker in C-pillar (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-04SG SM72.16-D-0008B / Van / 17.11.2022 29 2 Install reinforcement (38) on C-pillar (40). D72.16-A071-76 3 Install lock striker (41). i Tighten screws slightly by hand. Screws are tightened when adjusting sliding door. D72.16-A080-75 SM72.16-D-0008-04SG Retrofit reinforcement for lock striker in C-pillar (code: VS3SCHIEBT, acc. no.: 72 951 62) 30 SM72.16-D-0008B / Van / 17.11.2022 SM72.16-D-0009SG Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) 18.07.2022 Model 907 with code ZU8 (National version for USA) D54.21-A026-09 51 Control unit bracket 52 Nut Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … SM72.16-D-0009SG SM72.16-D-0008B / Van / 17.11.2022 31 Shown on model 907.7 without S23 (Front passenger bench seat) 10 Cover 11 Nuts 12 Air duct D31.19-1216-12 Shown on model 907.7 without S23 (Front passenger bench seat) 15 Air duct 16 Nuts 17 Cable duct 18 Bolts 19 Battery cover 20 Cover D31.19-1217-06 SM72.16-D-0009SG Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … 32 SM72.16-D-0008B / Van / 17.11.2022 aWarning Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A aCaution Risk of injury caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. AS00.00-Z-0017-01A Notice Information on preventing damage to electronic components due to electrostatic discharge AH54.00-P-0001-01A Notice Notes on carrying out repair work in the vehicle interior AH68.00-D-0001-01KOS Notice Notes on retrofitting electrical/ optical lines AH82.00-P-0000-01A e Remove 1.1 Remove driver seat. Model 907 with code ZU8 (National version for USA) except code SR8 (Swivel base for driver’ seat) f AR91.10-D-1000TS 1.2 Remove turn plate with mounted driver’s seat. Model 907 with code SR8 (Swivel base for driver’ seat) with code ZU8 (National version for USA) f AR91.10-D-1456TS i Do not separate driver’s seat from turn plate. 2 Remove seat base cover from driver’s seat. Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … SM72.16-D-0009SG SM72.16-D-0008B / Van / 17.11.2022 33 3 Remove control unit holder (51). If control unit holder (51) is installed. i To do so, remove nut (52). Position control unit holder (51) so that ground points are accessible. The number of control units varies depending on the vehicle equipment. If control units are installed in control unit holder (51), ↓ unclip control units. i Do not disconnect plugs of control units. 4.1 Remove front passenger seat. Model 907 with code ZU8 (National version for USA) except code SR9 (Swivel base for co-driver’ seat) f AR91.10-D-1000TS 4.2 Remove turn plate with installed front passenger seat. Model 907 with code SR9 (Swivel base for co-driver’ seat) with code ZU8 (National version for USA) f AR91.10-D-1456TS i Do not disconnect front passenger seat from turn plate. 5 Remove seat base cover of front passenger seat. 6 Remove front floor coverings. f AR68.80-D-0006TSR 7 Remove vehicle tool kit carrier plate. f AR68.30-D-5021TS 8 Remove lower A-pillar trim on front passenger side. f AR68.30-D-0012TSR 9 Remove cover (10). 10 Remove air duct (12). i For this purpose, remove nuts (11). 11 Remove air duct (15). SM72.16-D-0009SG Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … 34 SM72.16-D-0008B / Van / 17.11.2022 12 Remove cable duct (17). i To do so, remove nuts (16). 13 Remove battery cover (19). i To do so, remove screws (18). 14 Release cover (20). i Release cover (20) using a suitable screwdriver (arrows). Release cover (20) until wiring harness can be routed. d Install 15 Install cover (20). 16 Install battery cover (19). i To do so, tighten the screws (18). 17 Install cable duct (17). i To do so, attach nuts (16). n M6 BA00.10-Z-1002-01KOA 18 Install air duct (15). 19 Install air duct (12). i To do this, attach nuts (11). n M6 BA00.10-Z-1002-01KOA 20 Install cover (10). 21 Install vehicle tool kit carrier plate. f AR68.30-D-5021TS 22 Install front floor coverings. f AR68.80-D-0006TSR 23 Install lower A-pillar trim on front passenger side. f AR68.30-D-0012TSR 24 Attach control unit holder (51). If control unit holder (51) is installed. p Do not kink subharness during installation of control unit holder (51) and ensure that it is routed free of chafing. This prevents any damage. i To do so, attach nut (52). The number of control units varies depending on the vehicle equipment. n M6 BA00.10-Z-1002-01KOA If control units are installed in control unit holder (51), ↓ clip in control units. 25 Install seat base cover of driver’s seat. Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … SM72.16-D-0009SG SM72.16-D-0008B / Van / 17.11.2022 35 26.1 Install driver seat. Model 907 with code ZU8 (National version for USA) except code SR8 (Swivel base for driver’ seat) f AR91.10-D-1000TS 26.2 Install turn plate with driver’s seat attached. Model 907 with code SR8 (Swivel base for driver’ seat) with code ZU8 (National version for USA) f AR91.10-D-1456TS 27 Install seat base cover of front passenger seat. 28.1 Install front passenger seat. Model 907 with code ZU8 (National version for USA) except code SR9 (Swivel base for co-driver’ seat) f AR91.10-D-1000TS 28.2 Install turn plate with front passenger seat attached. Model 907 with code SR9 (Swivel base for co-driver’ seat) with code ZU8 (National version for USA) f AR91.10-D-1456TS n Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread Number Designation 8.8 10.9 BA00.10-Z-1002-01KOA M6 Galvanized Nm 9 13 Phosphated Nm 9 12 n Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread Number Designation 12.9 BA00.10-Z-1002-01KOA M6 Galvanized Nm 16 Phosphated Nm 14 SM72.16-D-0009SG Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … 36 SM72.16-D-0008B / Van / 17.11.2022 Van Group 72 CODE: VS3SCHIEBT SM72.16-D-0008C 17.11.2022 Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) Model 907.6/7 with code EL9 (Two-way loudspeaker system in front and rear) with code ZU8 (National version for USA) with electric closing assist of right sliding door Work instructions © 2022 by Mercedes-Benz AG Printed in Germany This document, including all its parts, is protected by copyright. Any further processing or use requires the previous written consent of Mercedes- Benz AG, Department GSP/OR, D-70546 Stuttgart. This applies in particular to reproduction, distribution, alteration, translation, microfilming and storage and/or processing in electronic systems, including databases and online services. SM72.16-D-0008C Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) 09.11.2022 Model 907.6/7 with code EL9 (Two-way loudspeaker system in front and rear) with code ZU8 (National version for USA) with electric closing assist of right sliding door Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Damage Code Code L 02 0982 Operations: Modify sliding door on vehicle with code T50/EL9/V40 4.1 hrs 72 951 62 VS3SCHIEB T Important! On affected vehicles, the sliding door closing assist is removed. Replacement parts ordering: Before ordering the required replacement parts, the special equipment code T50 (Electrical closing assist for right sliding door) must be removed from the Vehicle Documentation (VeDoc). Only then can the correct replacement parts can be determined using XENTRY Parts Information. Vehicle documentation (VeDoc): Changes in VeDoc can only be made by users with write permission. If no-one with change authorization is available, a ticket must be created in the “XENTRY Support and Feedback (XSF)” system for “Vehicle data/VeDoc”. Please note that the XSF ticket has to be approved by the national organization, something which involves additional processing time. It may take a few days for the entry to be visible in VeDoc. In the event of problems: If problems arise while carrying out the service measure, please create a PTSS case. To do this, use the “DTS pre-case checklist”. The most recent version is always available via the XENTRY Portal. Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008C SM72.16-D-0008C / Van / 17.11.2022 1 D72.16-A051-78 8 Closing assist motor electrical wiring harness aWarning Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A aCaution Risk of injury caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. AS00.00-Z-0017-01A Notice Information on preventing damage to electronic components due to electrostatic discharge AH54.00-P-0001-01A Notice Notes on carrying out repair work in the vehicle interior AH68.00-D-0001-01KOS Notice Notes on retrofitting electrical/ optical lines AH82.00-P-0000-01A g Check 1 Check if vehicle is affected by measure. Update Vehicle Documentation (VeDoc) 2 Remove special equipment from online vehicle data card. i Remove existing code T50 (Electric closing assist for right sliding door). SM72.16-D-0008C Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) 2 SM72.16-D-0008C / Van / 17.11.2022 3 Attach “Sliding door converted as per SM72.16-D-0008C note” under field organization texts to KG72. e Remove 4 Detach ground line of on-board electrical system battery. f AR54.10-D-0029TS 5 Remove component parts in vehicle interior for sliding door conversion. Page 23 6 Remove closing assist motor with lock striker in C-pillar. f AR72.16-D-0002TSR i The closing assist motor is no longer required. 7 Remove lower guide rail for sliding door. f Model 907.6/7 AR72.16-D-7816TS 8 Remove closing assist motor electrical subharness (8). i To do so, unclip electrical subharness (8), guide it out of Cpillar then disconnect electrical connector. i The electrical subharness (8) is no longer required. l Clip remover 452 589 01 63 00 Modify sliding door 9 Remove electric sliding door control unit. f AR72.29-D-5898TS i The control unit is no longer required. 10 Modify electrical wiring harness in sliding door. Page 6 Retrofit wiring harness in vehicle interior 11 Fabricate wiring harness for sliding door. r Wiring diagram for sliding door PE72.16-D-2001LAA Page 18 l Wiring harness repair kit, basic 000 589 13 99 00 Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008C SM72.16-D-0008C / Van / 17.11.2022 3 12 Retrofit wiring harness for sliding door. A 000 588 00 84 00 Heat gun WS54.00-P-0049B f Repairing wiring harness using solder connectors AR00.19-P-0100-09A r Wiring diagram for sliding door PE72.16-D-2001LAA r Wiring diagram for loudspeakers PE82.62-D-2102LAA Page 10 l Reflector 220 589 01 99 41 l Adapter 220 589 01 99 42 l Wiring harness repair kit, basic 000 589 13 99 00 d Install 13 Retrofit reinforcement for lock striker in C-pillar. Page 21 14 Install lower guide rail for sliding door. f Model 907.6/7 AR72.16-D-7816TS 15 Install removed component parts in vehicle interior for sliding door conversion. Page 23 16 Connect ground line of on-board electrical system battery. f AR54.10-D-0029TS SCN coding 17 Connect diagnostic system. a AD00.00-D-2000-06TS i It is absolutely essential to precisely follow the operation steps as described in the vehicle diagnosis system. 18 Connect charging equipment. f AR54.10-D-1127TS p During the entire work procedure a sufficiently large voltage supply must be provided for the vehicle’s on-board electrical system. Otherwise any undervoltage that occurs may damage the control units. i Follow the operating instructions for the charger. i Use the charger to ensure that an adequate power supply (min. 12.5 V) is provided for the onboard electrical system battery. SM72.16-D-0008C Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) 4 SM72.16-D-0008C / Van / 17.11.2022 19 Perform SCN coding on signal acquisition and actuation module (SAM) control unit. f AR54.21-D-0015TS i Under the “Control unit adaptations” menu item, follow the instructions for “SCN coding”. 20 Remove charger from vehicle. f AR54.10-D-1127TS g Check 21 Check sliding door for correct opening and closing. i See Operator’s Manual. 220 589 01 99 42 220 589 01 99 41 000 589 13 99 00 452 589 01 63 00 Adapter Reflector Wiring harness repair kit, basic Clip remover Parts ordering note Part no. Designation Quantity A 906 630 33 00 C-pillar 1 A 906 720 02 04 Lock striker 1 A 000 984 31 29 Screw 2 A 000 995 51 14 Line fastener 5 N 000000 000455 Screw 2 A 906 692 12 22 Cover (on vehicle with code V36 Roof lining) 2 A 906 692 07 22 9051 Cover 1 A 910 998 02 50 9051 Cover plug n. B. A 910 998 00 50 9051 Cover plug n. B. A 110 987 05 44 Cover plug 1 Parts for electrical wiring harness: Electric lines (available on free market, observe specifications) 4 A 013 545 76 26 Female contact 1 A 001 982 57 02 Cable lug (ground connection) 1 A 001 545 59 80 Seal 4 A 009 545 81 26 Female contact 4 A 000 545 78 80 Plug 4 A 000 995 25 94 Cable tie n. B. Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008C SM72.16-D-0008C / Van / 17.11.2022 5 SM72.16-D-0008-01SGB Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) Model 907.6/7 with code ZU8 (National version for USA) with electric closing assist of right sliding door 452 589 01 63 00 Clip remover Refit electrical wiring harness Shown on model 907.7 with code EL9 (2-way speaker system, front and rear) D72.16-A049-76 1 Remove electrical wiring harness (28). i To do so, unclip electrical wiring harness (28) from sliding door (23). l The number of fastenings can vary here, depending on the equipment installed. SM72.16-D-0008-01SGB Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 6 SM72.16-D-0008C / Van / 17.11.2022 i The electrical wiring harness (28) is no longer required. D72.16-A050-79 Shown on model 907.7 with code EL9 (2-way speaker system, front and rear) 2 Install new electrical wiring harness (29) as shown. i Order part number for electrical wiring harness (29) according to list below. i Continue in the higher-level service document. – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – Modify sliding door detachable parts Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-01SGB SM72.16-D-0008C / Van / 17.11.2022 7 D72.16-A079-79 3 Remove lower carriage (42) from sliding door. i For this purpose, remove screws (43). i The removed lower carriage (42) is no longer required. 4 Release cable duct (44) (arrow) and remove from lower sliding carriage (42). 5 Remove cable duct (44) with electrical wiring harness (45). 6 Remove cover (46). i To do this, remove screws (47). D72.16-A081-81 SM72.16-D-0008-01SGB Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 8 SM72.16-D-0008C / Van / 17.11.2022 D72.16-A077-78 7 Connect contact switch (48) to plug connector (49) of new electrical wiring harness (29). 8 Install contact switch (48). i To do so, turn in screws (47). Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-01SGB SM72.16-D-0008C / Van / 17.11.2022 9 SM72.16-D-0008-02SGB Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) Notice Information on preventing damage to electronic components due to electrostatic discharge AH54.00-P-0001-01A Notice Notes on carrying out repair work in the vehicle interior AH68.00-D-0001-01KOS A 000 588 00 84 00 Heat gun WS54.00-P-0049B f Repairing wiring harness using solder connectors AR00.19-P-0100-09A r Wiring diagram for sliding door PE72.16-D-2001LAA Model 907.6/7 with code EL9 (Two-way loudspeaker system in front and rear) with code ZU8 (National version for USA) n Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread Number Designation 8.8 10.9 BA00.10-Z-1002-01KOA M6 Galvanized Nm 9 13 Phosphated Nm 9 12 n Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread Number Designation 12.9 BA00.10-Z-1002-01KOA M6 Galvanized Nm 16 Phosphated Nm 14 220 589 01 99 42 000 589 13 99 00 220 589 01 99 41 Adapter Wiring harness repair kit, basic Reflector p Do not kink any electric lines and ensure that they are routed without any chafing. This prevents any damage. SM72.16-D-0008-02SGB Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 10 SM72.16-D-0008C / Van / 17.11.2022 D72.16-A060-78 Route electrical wiring harness (1) i The following specified line colors for the electric lines correspond to the series production configuration. 1 Route electric lines “YE/GN”, “BN”, “BU/ BK”, as shown. 2 Join electric lines “YE/GN”, “BN”, “BU/ BK”, “BU/BN” and wrap, section-bysection, with suitable insulation tape. i The electrical wiring harness (1) is made up of the electric lines “YE/GN”, “BN”, “BU/BK”, “BU/BN”. Make sure that the junctions of the electric lines “YE/GN”, “BN”, “BU/BK”, “BU/BN” remain free at the connection end. 3 Loosely fasten electrical wiring harness (1) in sections at factory-installed electrical wiring harness or at a suitable position using cable ties. Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-02SGB SM72.16-D-0008C / Van / 17.11.2022 11 Electrical wiring harness (1) to end sleeves D72.16-A038-75 4 Disconnect control circuit 1 central locking end sleeve (Z21/16) from electrical wiring harness (5). i Electric line “BU/BK”. 5 Connect electric line “BU/BK” of electrical wiring harness (5) and electric line “BU/BK” of electrical wiring harness (1) to new end sleeve (6). i To do so, use heat gun with l reflector or l adapter. l Use basic wiring harness repair kit. 6 Disconnect control circuit 1 central locking end sleeve (Z21/17) from electrical wiring harness (5). i Electric line “BU/BN”. 7 Connect electric line “BU/BN” of electrical wiring harness (5) and electric line “BU/BN” of electrical wiring harness (1) to new end sleeve (6). i To do so, use heat gun with l reflector or l adapter. l Use basic wiring harness repair kit. SM72.16-D-0008-02SGB Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 12 SM72.16-D-0008C / Van / 17.11.2022 Electrical wiring harness (1) to signal acquisition and actuation module (SAM) control unit 8 Release and disconnect electrical connector (RBA1) from SAM (N10). D72.16-A039-76 D72.16-A040-78 9 Disassemble electrical connector (RBA1). i To do so, release plug housing (arrows A), guide out plugs (7, 8) and disconnect from each other. 10 Install electric line “YE/GN” of electrical wiring harness (1) into contact cavity 42 of plug (8). 11 Assemble electrical connector (RBA1). i To do so, connect plugs (7, 8) and guide into plug housing, then lock. 12 Use cable ties to fasten electric line “YE/GN” directly behind plug housing of electrical connector (RBA1) to factoryinstalled electrical wiring harness. Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-02SGB SM72.16-D-0008C / Van / 17.11.2022 13 13 Strap down extended length of electric line “YE/GN” at suitable point. 14 Connect electrical connector (RBA1) to SAM control unit (N10). D72.16-A039-76 D72.16-A061-79 Electrical wiring harness (1) to “Right sliding door electrical connector 1 (B-pillar) (X100/11×1)” or “Right SM72.16-D-0008-02SGB Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 14 SM72.16-D-0008C / Van / 17.11.2022 sliding door electrical connector 3 (B-pillar) (X100/11×3)” (plug (9)) 15 Remove contact sockets (10) from contact cavities 1, 2, 3, 4, 7, 8 of plug (9). i For this purpose, luse basic wiring harness repair kit. 16 Use fabric tape to individually insulate removed contact sockets (10). 17 Strap down removed contact sockets (10) at suitable point using cable tie. 18 Install contact sockets (4) in plug (9). i Contact cavity 1: Electric line “YE/GN” Contact cavity 2: Electric line “BN” Contact cavity 3: Electric line BU/BN Contact cavity 4: Electric line “BU/BK” Contact cavity 5: Electric line “VT/YE” Contact cavity 6: Electric line “VT/BK” 19 Connect plug (9) to plug (11). D72.16-A062-82 Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-02SGB SM72.16-D-0008C / Van / 17.11.2022 15 20 Remove plug connector (51) from closing assist motor electrical wiring harness (8). i For this purpose, luse basic wiring harness repair kit. 21 Install blind plugs (9) into plug connector (51). 22 Reinstall plug connector (51) on factoryinstalled electrical wiring harness. D72.16-A082-82 Electrical wiring harness (1) to ground connection D72.16-A042-11 23 Remove nut of driver seat base ground point 1 (W105/1). 24 Connect cable lug (3) of electrical wiring harness (1) to driver seat base ground point 1 (W105/1). 25 Attach nut of driver seat base ground point 1 (W105/1) n. SM72.16-D-0008-02SGB Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 16 SM72.16-D-0008C / Van / 17.11.2022 D72.16-A060-78 Tighten electrical wiring harness (1) 26 Tighten loosely attached cable ties on complete electrical wiring harness (1). If necessary, ↓ Strap down extended length of electrical wiring harness (1) at a suitable point. Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-02SGB SM72.16-D-0008C / Van / 17.11.2022 17 SM72.16-D-0008-03SG Fabricate wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) Notice Information on preventing damage to electronic components due to electrostatic discharge AH54.00-P-0001-01A Notice Notes on carrying out repair work in the vehicle interior AH68.00-D-0001-01KOS Notice Notes on retrofitting electrical/ optical lines AH82.00-P-0000-01A r Wiring diagram for sliding door PE72.16-D-2001LAA Model 907.6/7 with code ZU8 (National version for USA) 000 589 13 99 00 Wiring harness repair kit, basic i The following specified line colors for the electric lines correspond to the series production configuration and they can be replaced, if necessary, with similar line colors. Please ensure that electrical lines can be correctly assigned in accordance with slot assignment. SM72.16-D-0008-03SG Fabricate wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 18 SM72.16-D-0008C / Van / 17.11.2022 D72.16-A036-79 1 Prepare electric line “YE/GN”. i X100/1 to RBA1 Line color “YE/GN” Length approx. 410 cm Cross section 0.5 mm2 2 Prepare electric line “BN”. i X100/1 to W105/1 Line color “BN” Length approx. 255 cm Cross section 0.5 mm2 3 Prepare electric line “BU/BK”. i X100/1 to Z21/16 Line color “BU/BK” Length approx. 232 cm Cross section 0.75 mm2 4 Prepare electric line “BU/BN”. i X100/1 to Z21/17 Line color “BU/BN” Length approx. 232 cm Cross section 0.75 mm2 5 Crimp contact socket (2) onto electric line “YE/GN”. i l Use basic wiring harness repair kit. i A 013 545 76 26 Contact socket 6 Crimp cable lug (3) onto electric line “BN”. i l Use basic wiring harness repair kit. i A 001 982 57 02 Cable lug 7 Crimp contact sockets (4) on one side onto electric lines “YE/GN”, “BN”, “BU/ BK”, “BN/BN”. i l Use basic wiring harness repair kit. Fabricate wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-03SG SM72.16-D-0008C / Van / 17.11.2022 19 i A 009 545 81 26 Contact socket A 001 545 78 80 Seal 8 Attach note in online vehicle data card under field organization texts to KG72. If line colors of prepared wiring harness (1) deviate from series production configuration. i Note: Line colors of retrofitted wiring harness for sliding door deviate from series production configuration. SM72.16-D-0008-03SG Fabricate wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 20 SM72.16-D-0008C / Van / 17.11.2022 SM72.16-D-0008-04SG Retrofit reinforcement for lock striker in C-pillar (code: VS3SCHIEBT, acc. no.: 72 951 62) Model 907.6/7 with code ZU8 (National version for USA) 1 Remove reinforcement (38) from C-pillar new part. i To do so, bend reinforcement (38) slightly in upper area (arrow). This makes removal easier. i The new C-pillar part is not required and should be disposed of properly. D72.16-A078-82 Retrofit reinforcement for lock striker in C-pillar (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-04SG SM72.16-D-0008C / Van / 17.11.2022 21 2 Install reinforcement (38) on C-pillar (40). D72.16-A071-76 3 Install lock striker (41). i Tighten screws slightly by hand. Screws are tightened when adjusting sliding door. D72.16-A080-75 SM72.16-D-0008-04SG Retrofit reinforcement for lock striker in C-pillar (code: VS3SCHIEBT, acc. no.: 72 951 62) 22 SM72.16-D-0008C / Van / 17.11.2022 SM72.16-D-0009SG Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) 18.07.2022 Model 907 with code ZU8 (National version for USA) D54.21-A026-09 51 Control unit bracket 52 Nut Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … SM72.16-D-0009SG SM72.16-D-0008C / Van / 17.11.2022 23 Shown on model 907.7 without S23 (Front passenger bench seat) 10 Cover 11 Nuts 12 Air duct D31.19-1216-12 Shown on model 907.7 without S23 (Front passenger bench seat) 15 Air duct 16 Nuts 17 Cable duct 18 Bolts 19 Battery cover 20 Cover D31.19-1217-06 SM72.16-D-0009SG Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … 24 SM72.16-D-0008C / Van / 17.11.2022 aWarning Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A aCaution Risk of injury caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. AS00.00-Z-0017-01A Notice Information on preventing damage to electronic components due to electrostatic discharge AH54.00-P-0001-01A Notice Notes on carrying out repair work in the vehicle interior AH68.00-D-0001-01KOS Notice Notes on retrofitting electrical/ optical lines AH82.00-P-0000-01A e Remove 1.1 Remove driver seat. Model 907 with code ZU8 (National version for USA) except code SR8 (Swivel base for driver’ seat) f AR91.10-D-1000TS 1.2 Remove turn plate with mounted driver’s seat. Model 907 with code SR8 (Swivel base for driver’ seat) with code ZU8 (National version for USA) f AR91.10-D-1456TS i Do not separate driver’s seat from turn plate. 2 Remove seat base cover from driver’s seat. Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … SM72.16-D-0009SG SM72.16-D-0008C / Van / 17.11.2022 25 3 Remove control unit holder (51). If control unit holder (51) is installed. i To do so, remove nut (52). Position control unit holder (51) so that ground points are accessible. The number of control units varies depending on the vehicle equipment. If control units are installed in control unit holder (51), ↓ unclip control units. i Do not disconnect plugs of control units. 4.1 Remove front passenger seat. Model 907 with code ZU8 (National version for USA) except code SR9 (Swivel base for co-driver’ seat) f AR91.10-D-1000TS 4.2 Remove turn plate with installed front passenger seat. Model 907 with code SR9 (Swivel base for co-driver’ seat) with code ZU8 (National version for USA) f AR91.10-D-1456TS i Do not disconnect front passenger seat from turn plate. 5 Remove seat base cover of front passenger seat. 6 Remove front floor coverings. f AR68.80-D-0006TSR 7 Remove vehicle tool kit carrier plate. f AR68.30-D-5021TS 8 Remove lower A-pillar trim on front passenger side. f AR68.30-D-0012TSR 9 Remove cover (10). 10 Remove air duct (12). i For this purpose, remove nuts (11). 11 Remove air duct (15). SM72.16-D-0009SG Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … 26 SM72.16-D-0008C / Van / 17.11.2022 12 Remove cable duct (17). i To do so, remove nuts (16). 13 Remove battery cover (19). i To do so, remove screws (18). 14 Release cover (20). i Release cover (20) using a suitable screwdriver (arrows). Release cover (20) until wiring harness can be routed. d Install 15 Install cover (20). 16 Install battery cover (19). i To do so, tighten the screws (18). 17 Install cable duct (17). i To do so, attach nuts (16). n M6 BA00.10-Z-1002-01KOA 18 Install air duct (15). 19 Install air duct (12). i To do this, attach nuts (11). n M6 BA00.10-Z-1002-01KOA 20 Install cover (10). 21 Install vehicle tool kit carrier plate. f AR68.30-D-5021TS 22 Install front floor coverings. f AR68.80-D-0006TSR 23 Install lower A-pillar trim on front passenger side. f AR68.30-D-0012TSR 24 Attach control unit holder (51). If control unit holder (51) is installed. p Do not kink subharness during installation of control unit holder (51) and ensure that it is routed free of chafing. This prevents any damage. i To do so, attach nut (52). The number of control units varies depending on the vehicle equipment. n M6 BA00.10-Z-1002-01KOA If control units are installed in control unit holder (51), ↓ clip in control units. 25 Install seat base cover of driver’s seat. Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … SM72.16-D-0009SG SM72.16-D-0008C / Van / 17.11.2022 27 26.1 Install driver seat. Model 907 with code ZU8 (National version for USA) except code SR8 (Swivel base for driver’ seat) f AR91.10-D-1000TS 26.2 Install turn plate with driver’s seat attached. Model 907 with code SR8 (Swivel base for driver’ seat) with code ZU8 (National version for USA) f AR91.10-D-1456TS 27 Install seat base cover of front passenger seat. 28.1 Install front passenger seat. Model 907 with code ZU8 (National version for USA) except code SR9 (Swivel base for co-driver’ seat) f AR91.10-D-1000TS 28.2 Install turn plate with front passenger seat attached. Model 907 with code SR9 (Swivel base for co-driver’ seat) with code ZU8 (National version for USA) f AR91.10-D-1456TS n Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread Number Designation 8.8 10.9 BA00.10-Z-1002-01KOA M6 Galvanized Nm 9 13 Phosphated Nm 9 12 n Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread Number Designation 12.9 BA00.10-Z-1002-01KOA M6 Galvanized Nm 16 Phosphated Nm 14 SM72.16-D-0009SG Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … 28 SM72.16-D-0008C / Van / 17.11.2022 Van Group 72 CODE: VS3SCHIEBT SM72.16-D-0008D 17.11.2022 Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) Model 907.6/7 with code ZU8 (National version for USA) except code EL9 (Two-way loudspeaker system in front and rear) with electric closing assist of right sliding door Work instructions © 2022 by Mercedes-Benz AG Printed in Germany This document, including all its parts, is protected by copyright. Any further processing or use requires the previous written consent of Mercedes- Benz AG, Department GSP/OR, D-70546 Stuttgart. This applies in particular to reproduction, distribution, alteration, translation, microfilming and storage and/or processing in electronic systems, including databases and online services. SM72.16-D-0008D Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) 09.11.2022 Model 907.6/7 with code ZU8 (National version for USA) except code EL9 (Two-way loudspeaker system in front and rear) with electric closing assist of right sliding door Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Damage Code Code L 02 0983 Operations: Modify sliding door on vehicle with code T50, without code EL9/V40 5.0 hrs 72 951 62 VS3SCHIEB T Important! On affected vehicles, the sliding door closing assist is removed. Replacement parts ordering: Before ordering the required replacement parts, the special equipment code T50 (Electrical closing assist for right sliding door) must be removed from the Vehicle Documentation (VeDoc). Only then can the correct replacement parts can be determined using XENTRY Parts Information. Vehicle documentation (VeDoc): Changes in VeDoc can only be made by users with write permission. If no-one with change authorization is available, a ticket must be created in the “XENTRY Support and Feedback (XSF)” system for “Vehicle data/VeDoc”. Please note that the XSF ticket has to be approved by the national organization, something which involves additional processing time. It may take a few days for the entry to be visible in VeDoc. In the event of problems: If problems arise while carrying out the service measure, please create a PTSS case. To do this, use the “DTS pre-case checklist”. The most recent version is always available via the XENTRY Portal. Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008D SM72.16-D-0008D / Van / 17.11.2022 1 4 Cover D72.16-A044-72 D72.16-A051-78 8 Closing assist motor electrical wiring harness SM72.16-D-0008D Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) 2 SM72.16-D-0008D / Van / 17.11.2022 9 Blind plug 13 Connector 14 Connector D72.16-A046-82 aWarning Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A aCaution Risk of injury caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. AS00.00-Z-0017-01A Notice Information on preventing damage to electronic components due to electrostatic discharge AH54.00-P-0001-01A Notice Notes on carrying out repair work in the vehicle interior AH68.00-D-0001-01KOS Notice Notes on retrofitting electrical/ optical lines AH82.00-P-0000-01A g Check 1 Check if vehicle is affected by measure. Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008D SM72.16-D-0008D / Van / 17.11.2022 3 Update Vehicle Documentation (VeDoc) 2 Remove special equipment from online vehicle data card. i Remove existing code T50 (Electrical actuation for right sliding door). 3 Attach “Sliding door converted as per SM72.16-D-0008D note” under field organization texts to KG72. e Remove 4 Detach ground line of on-board electrical system battery. f AR54.10-D-0029TS 5 Remove component parts in vehicle interior for sliding door conversion. Page 24 6 Remove cover(4). i To do this, unscrew screw/bolts. Cover (4) is no longer required. 7 Remove closing assist motor with lock striker in C-pillar. f AR72.16-D-0002TSR i The closing assist motor is no longer required. 8 Remove lower guide rail for sliding door. f Model 907.6/7 AR72.16-D-7816TS i The lower carriage is no longer required. 9 Remove closing assist motor electrical subharness (8). i To do so, unclip electrical subharness (8), guide it out of Cpillar then disconnect electrical connector. i The electrical subharness (8) is no longer required. l Clip remover 452 589 01 63 00 10 Install blind plugs (9) into plug (13). i A 048 545 42 28 A 000 545 78 80 11 Connect plug (13) to plug (14). 12 Strap down plug (14) using cable ties on factory-installed electrical wiring harness or at suitable point. i The plug (14) is no longer required. Information on wiring diagram: Right sliding door electrical connector 3 (B-pillar) (100/11×3) SM72.16-D-0008D Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) 4 SM72.16-D-0008D / Van / 17.11.2022 Modify sliding door 13 Remove electric sliding door control unit. f AR72.29-D-5898TS i The control unit is no longer required. 14 Modify electrical wiring harness in sliding door. Page 8 15 Modify detachable parts on sliding door. Page 8 i Operation steps 3 to 8 of document reference. Retrofit wiring harness in vehicle interior 16 Fabricate wiring harness for sliding door. r Wiring diagram for sliding door PE72.16-D-2001LAA Page 19 l Wiring harness repair kit, basic 000 589 13 99 00 17 Retrofit wiring harness for sliding door. A 000 588 00 84 00 Heat gun WS54.00-P-0049B f Repairing wiring harness using solder connectors AR00.19-P-0100-09A r Wiring diagram for sliding door PE72.16-D-2001LAA Page 12 l Reflector 220 589 01 99 41 l Adapter 220 589 01 99 42 l Wiring harness repair kit, basic 000 589 13 99 00 d Install 18 Install new lower sliding door carriage. f Model 907.6/7 AR72.16-D-7844TS 19 Install lower guide rail for sliding door. f Model 907.6/7 AR72.16-D-7816TS 20 Retrofit reinforcement for lock striker in C-pillar. Page 22 21 Install removed component parts in vehicle interior for sliding door conversion. Page 24 22 Connect ground line of on-board electrical system battery. f AR54.10-D-0029TS Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008D SM72.16-D-0008D / Van / 17.11.2022 5 SCN coding 23 Connect diagnostic system. a AD00.00-D-2000-06TS i It is absolutely essential to precisely follow the operation steps as described in the vehicle diagnosis system. 24 Connect charging equipment. f AR54.10-D-1127TS p During the entire work procedure a sufficiently large voltage supply must be provided for the vehicle’s on-board electrical system. Otherwise any undervoltage that occurs may damage the control units. i Follow the operating instructions for the charger. i Use the charger to ensure that an adequate power supply (min. 12.5 V) is provided for the onboard electrical system battery. 25 Perform SCN coding on signal acquisition and actuation module (SAM) control unit. f AR54.21-D-0015TS i Under the “Control unit adaptations” menu item, follow the instructions for “SCN coding”. 26 Remove charger from vehicle. f AR54.10-D-1127TS g Check 27 Check sliding door for correct opening and closing. i See Operator’s Manual. SM72.16-D-0008D Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) 6 SM72.16-D-0008D / Van / 17.11.2022 220 589 01 99 42 220 589 01 99 41 000 589 13 99 00 452 589 01 63 00 Adapter Reflector Wiring harness repair kit, basic Clip remover Parts ordering note Part no. Designation Quantity A 906 630 33 00 C-pillar 1 A 906 720 02 04 Lock striker 1 A 000 984 31 29 Screw 2 A 000 995 51 14 Line fastener 5 N 000000 000455 Screw 2 A 906 692 12 22 9051 Cover (on vehicle with code V36 Roof lining) 2 A 906 692 07 22 9051 Cover 1 A 910 998 02 50 9051 Cover plug n. B. A 910 998 00 50 9051 Cover plug n. B. A 037 545 35 28 Plug-in connector 1 A 048 545 42 28 Connector 1 A 000 545 78 80 Blind plug 12 Parts for electrical wiring harness: Electric lines (available on free market, observe specifications) 4 A 013 545 76 26 Female contact 1 A 001 982 57 02 Cable lug (ground connection) 1 A 009 545 81 26 Female contact 4 A 037 545 34 28 Connector 1 A 000 995 25 94 Cable tie n. B. Sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008D SM72.16-D-0008D / Van / 17.11.2022 7 SM72.16-D-0008-01SGB Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) Model 907.6/7 with code ZU8 (National version for USA) with electric closing assist of right sliding door 452 589 01 63 00 Clip remover Refit electrical wiring harness Shown on model 907.7 with code EL9 (2-way speaker system, front and rear) D72.16-A049-76 1 Remove electrical wiring harness (28). i To do so, unclip electrical wiring harness (28) from sliding door (23). l The number of fastenings can vary here, depending on the equipment installed. SM72.16-D-0008-01SGB Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 8 SM72.16-D-0008D / Van / 17.11.2022 i The electrical wiring harness (28) is no longer required. D72.16-A050-79 Shown on model 907.7 with code EL9 (2-way speaker system, front and rear) 2 Install new electrical wiring harness (29) as shown. i Order part number for electrical wiring harness (29) according to list below. i Continue in the higher-level service document. – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – Modify sliding door detachable parts Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-01SGB SM72.16-D-0008D / Van / 17.11.2022 9 D72.16-A079-79 3 Remove lower carriage (42) from sliding door. i For this purpose, remove screws (43). i The removed lower carriage (42) is no longer required. 4 Release cable duct (44) (arrow) and remove from lower sliding carriage (42). 5 Remove cable duct (44) with electrical wiring harness (45). 6 Remove cover (46). i To do this, remove screws (47). D72.16-A081-81 SM72.16-D-0008-01SGB Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 10 SM72.16-D-0008D / Van / 17.11.2022 D72.16-A077-78 7 Connect contact switch (48) to plug connector (49) of new electrical wiring harness (29). 8 Install contact switch (48). i To do so, turn in screws (47). Convert sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-01SGB SM72.16-D-0008D / Van / 17.11.2022 11 SM72.16-D-0008-02SG Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) Notice Information on preventing damage to electronic components due to electrostatic discharge AH54.00-P-0001-01A Notice Notes on carrying out repair work in the vehicle interior AH68.00-D-0001-01KOS A 000 588 00 84 00 Heat gun WS54.00-P-0049B f Repairing wiring harness using solder connectors AR00.19-P-0100-09A r Wiring diagram for sliding door PE72.16-D-2001LAA Model 907.6/7 with code ZU8 (National version for USA) except code EL9 (Two-way loudspeaker system in front and rear) n Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread Number Designation 8.8 10.9 BA00.10-Z-1002-01KOA M6 Galvanized Nm 9 13 Phosphated Nm 9 12 n Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread Number Designation 12.9 BA00.10-Z-1002-01KOA M6 Galvanized Nm 16 Phosphated Nm 14 220 589 01 99 42 000 589 13 99 00 220 589 01 99 41 Adapter Wiring harness repair kit, basic Reflector p Do not kink any electric lines and ensure that they are routed without any chafing. This prevents any damage. SM72.16-D-0008-02SG Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 12 SM72.16-D-0008D / Van / 17.11.2022 D72.16-A037-78 Route electrical wiring harness (1) i The following specified line colors for the electric lines correspond to the series production configuration. 1 Route electric lines “YE/GN”, “BN”, “BU/ BK”, as shown. 2 Join electric lines “YE/GN”, “BN”, “BU/ BK”, “BU/BN” and wrap, section-bysection, with suitable insulation tape. i The electrical wiring harness (1) is made up of the electric lines “YE/GN”, “BN”, “BU/BK”, “BU/BN”. Make sure that the junctions of the electric lines “YE/GN”, “BN”, “BU/BK”, “BU/BN” remain free at the connection end. 3 Loosely fasten electrical wiring harness (1) in sections at factory-installed electrical wiring harness or at a suitable position using cable ties. Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-02SG SM72.16-D-0008D / Van / 17.11.2022 13 Electrical wiring harness (1) to end sleeves D72.16-A038-75 4 Disconnect control circuit 1 central locking end sleeve (Z21/16) from electrical wiring harness (5). i Electric line “BU/BK”. 5 Connect electric line “BU/BK” of electrical wiring harness (5) and electric line “BU/BK” of electrical wiring harness (1) to new end sleeve (6). i To do so, use heat gun with l reflector or l adapter. l Use basic wiring harness repair kit. 6 Disconnect control circuit 1 central locking end sleeve (Z21/17) from electrical wiring harness (5). i Electric line “BU/BN”. 7 Connect electric line “BU/BN” of electrical wiring harness (5) and electric line “BU/BN” of electrical wiring harness (1) to new end sleeve (6). i To do so, use heat gun with l reflector or l adapter. l Use basic wiring harness repair kit. SM72.16-D-0008-02SG Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 14 SM72.16-D-0008D / Van / 17.11.2022 Electrical wiring harness (1) to signal acquisition and actuation module (SAM) control unit 8 Release and disconnect electrical connector (RBA1) from SAM (N10). D72.16-A039-76 D72.16-A040-78 9 Disassemble electrical connector (RBA1). i To do so, release plug housing (arrows A), guide out plugs (7, 8) and disconnect from each other. 10 Install electric line “YE/GN” of electrical wiring harness (1) into contact cavity 42 of plug (8). 11 Assemble electrical connector (RBA1). i To do so, connect plugs (7, 8) and guide into plug housing, then lock. 12 Use cable ties to fasten electric line “YE/GN” directly behind plug housing of electrical connector (RBA1) to factoryinstalled electrical wiring harness. Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-02SG SM72.16-D-0008D / Van / 17.11.2022 15 13 Strap down extended length of electric line “YE/GN” at suitable point. 14 Connect electrical connector (RBA1) to SAM control unit (N10). D72.16-A039-76 Electrical wiring harness (1) to “Right sliding door contact plate 1 electrical connector (X100/1)” (plug (9)) D72.16-A041-75 15 Release plug (9) (arrow B). i A 048 545 42 28 Plug 16 Install contact sockets (4) in plug (9). i Contact cavity 1: Electric line “YE/GN” Contact cavity 3: Electrical line “BN” Contact cavity 4: Electrical line BU/BN Contact cavity 5: Electrical line “BU/BK” SM72.16-D-0008-02SG Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 16 SM72.16-D-0008D / Van / 17.11.2022 17 Lock plug (9). Electrical wiring harness (1) to ground connection D72.16-A042-11 18 Remove nut of driver seat base ground point 1 (W105/1). 19 Connect cable lug (3) of electrical wiring harness (1) to driver seat base ground point 1 (W105/1). 20 Attach nut of driver seat base ground point 1 (W105/1) n. D72.16-A037-78 Tighten electrical wiring harness (1) 21 Tighten loosely attached cable ties on complete electrical wiring harness (1). If necessary, ↓ Strap down extended length of electrical wiring harness (1) at a suitable point. Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-02SG SM72.16-D-0008D / Van / 17.11.2022 17 22 Install contact plate (38). i To do so, connect plug (9) and screw in screws. D72.16-A059-75 SM72.16-D-0008-02SG Retrofit wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 18 SM72.16-D-0008D / Van / 17.11.2022 SM72.16-D-0008-03SG Fabricate wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) Notice Information on preventing damage to electronic components due to electrostatic discharge AH54.00-P-0001-01A Notice Notes on carrying out repair work in the vehicle interior AH68.00-D-0001-01KOS Notice Notes on retrofitting electrical/ optical lines AH82.00-P-0000-01A r Wiring diagram for sliding door PE72.16-D-2001LAA Model 907.6/7 with code ZU8 (National version for USA) 000 589 13 99 00 Wiring harness repair kit, basic i The following specified line colors for the electric lines correspond to the series production configuration and they can be replaced, if necessary, with similar line colors. Please ensure that electrical lines can be correctly assigned in accordance with slot assignment. Fabricate wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-03SG SM72.16-D-0008D / Van / 17.11.2022 19 D72.16-A036-79 1 Prepare electric line “YE/GN”. i X100/1 to RBA1 Line color “YE/GN” Length approx. 410 cm Cross section 0.5 mm2 2 Prepare electric line “BN”. i X100/1 to W105/1 Line color “BN” Length approx. 255 cm Cross section 0.5 mm2 3 Prepare electric line “BU/BK”. i X100/1 to Z21/16 Line color “BU/BK” Length approx. 232 cm Cross section 0.75 mm2 4 Prepare electric line “BU/BN”. i X100/1 to Z21/17 Line color “BU/BN” Length approx. 232 cm Cross section 0.75 mm2 5 Crimp contact socket (2) onto electric line “YE/GN”. i l Use basic wiring harness repair kit. i A 013 545 76 26 Contact socket 6 Crimp cable lug (3) onto electric line “BN”. i l Use basic wiring harness repair kit. i A 001 982 57 02 Cable lug 7 Crimp contact sockets (4) on one side onto electric lines “YE/GN”, “BN”, “BU/ BK”, “BN/BN”. i l Use basic wiring harness repair kit. SM72.16-D-0008-03SG Fabricate wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) 20 SM72.16-D-0008D / Van / 17.11.2022 i A 009 545 81 26 Contact socket A 001 545 78 80 Seal 8 Attach note in online vehicle data card under field organization texts to KG72. If line colors of prepared wiring harness (1) deviate from series production configuration. i Note: Line colors of retrofitted wiring harness for sliding door deviate from series production configuration. Fabricate wiring harness for sliding door (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-03SG SM72.16-D-0008D / Van / 17.11.2022 21 SM72.16-D-0008-04SG Retrofit reinforcement for lock striker in C-pillar (code: VS3SCHIEBT, acc. no.: 72 951 62) Model 907.6/7 with code ZU8 (National version for USA) 1 Remove reinforcement (38) from C-pillar new part. i To do so, bend reinforcement (38) slightly in upper area (arrow). This makes removal easier. i The new C-pillar part is not required and should be disposed of properly. D72.16-A078-82 SM72.16-D-0008-04SG Retrofit reinforcement for lock striker in C-pillar (code: VS3SCHIEBT, acc. no.: 72 951 62) 22 SM72.16-D-0008D / Van / 17.11.2022 2 Install reinforcement (38) on C-pillar (40). D72.16-A071-76 3 Install lock striker (41). i Tighten screws slightly by hand. Screws are tightened when adjusting sliding door. D72.16-A080-75 Retrofit reinforcement for lock striker in C-pillar (code: VS3SCHIEBT, acc. no.: 72 951 62) SM72.16-D-0008-04SG SM72.16-D-0008D / Van / 17.11.2022 23 SM72.16-D-0009SG Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62) 18.07.2022 Model 907 with code ZU8 (National version for USA) D54.21-A026-09 51 Control unit bracket 52 Nut SM72.16-D-0009SG Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … 24 SM72.16-D-0008D / Van / 17.11.2022 Shown on model 907.7 without S23 (Front passenger bench seat) 10 Cover 11 Nuts 12 Air duct D31.19-1216-12 Shown on model 907.7 without S23 (Front passenger bench seat) 15 Air duct 16 Nuts 17 Cable duct 18 Bolts 19 Battery cover 20 Cover D31.19-1217-06 Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … SM72.16-D-0009SG SM72.16-D-0008D / Van / 17.11.2022 25 aWarning Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A aCaution Risk of injury caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. AS00.00-Z-0017-01A Notice Information on preventing damage to electronic components due to electrostatic discharge AH54.00-P-0001-01A Notice Notes on carrying out repair work in the vehicle interior AH68.00-D-0001-01KOS Notice Notes on retrofitting electrical/ optical lines AH82.00-P-0000-01A e Remove 1.1 Remove driver seat. Model 907 with code ZU8 (National version for USA) except code SR8 (Swivel base for driver’ seat) f AR91.10-D-1000TS 1.2 Remove turn plate with mounted driver’s seat. Model 907 with code SR8 (Swivel base for driver’ seat) with code ZU8 (National version for USA) f AR91.10-D-1456TS i Do not separate driver’s seat from turn plate. 2 Remove seat base cover from driver’s seat. SM72.16-D-0009SG Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … 26 SM72.16-D-0008D / Van / 17.11.2022 3 Remove control unit holder (51). If control unit holder (51) is installed. i To do so, remove nut (52). Position control unit holder (51) so that ground points are accessible. The number of control units varies depending on the vehicle equipment. If control units are installed in control unit holder (51), ↓ unclip control units. i Do not disconnect plugs of control units. 4.1 Remove front passenger seat. Model 907 with code ZU8 (National version for USA) except code SR9 (Swivel base for co-driver’ seat) f AR91.10-D-1000TS 4.2 Remove turn plate with installed front passenger seat. Model 907 with code SR9 (Swivel base for co-driver’ seat) with code ZU8 (National version for USA) f AR91.10-D-1456TS i Do not disconnect front passenger seat from turn plate. 5 Remove seat base cover of front passenger seat. 6 Remove front floor coverings. f AR68.80-D-0006TSR 7 Remove vehicle tool kit carrier plate. f AR68.30-D-5021TS 8 Remove lower A-pillar trim on front passenger side. f AR68.30-D-0012TSR 9 Remove cover (10). 10 Remove air duct (12). i For this purpose, remove nuts (11). 11 Remove air duct (15). Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … SM72.16-D-0009SG SM72.16-D-0008D / Van / 17.11.2022 27 12 Remove cable duct (17). i To do so, remove nuts (16). 13 Remove battery cover (19). i To do so, remove screws (18). 14 Release cover (20). i Release cover (20) using a suitable screwdriver (arrows). Release cover (20) until wiring harness can be routed. d Install 15 Install cover (20). 16 Install battery cover (19). i To do so, tighten the screws (18). 17 Install cable duct (17). i To do so, attach nuts (16). n M6 BA00.10-Z-1002-01KOA 18 Install air duct (15). 19 Install air duct (12). i To do this, attach nuts (11). n M6 BA00.10-Z-1002-01KOA 20 Install cover (10). 21 Install vehicle tool kit carrier plate. f AR68.30-D-5021TS 22 Install front floor coverings. f AR68.80-D-0006TSR 23 Install lower A-pillar trim on front passenger side. f AR68.30-D-0012TSR 24 Attach control unit holder (51). If control unit holder (51) is installed. p Do not kink subharness during installation of control unit holder (51) and ensure that it is routed free of chafing. This prevents any damage. i To do so, attach nut (52). The number of control units varies depending on the vehicle equipment. n M6 BA00.10-Z-1002-01KOA If control units are installed in control unit holder (51), ↓ clip in control units. 25 Install seat base cover of driver’s seat. SM72.16-D-0009SG Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … 28 SM72.16-D-0008D / Van / 17.11.2022 26.1 Install driver seat. Model 907 with code ZU8 (National version for USA) except code SR8 (Swivel base for driver’ seat) f AR91.10-D-1000TS 26.2 Install turn plate with driver’s seat attached. Model 907 with code SR8 (Swivel base for driver’ seat) with code ZU8 (National version for USA) f AR91.10-D-1456TS 27 Install seat base cover of front passenger seat. 28.1 Install front passenger seat. Model 907 with code ZU8 (National version for USA) except code SR9 (Swivel base for co-driver’ seat) f AR91.10-D-1000TS 28.2 Install turn plate with front passenger seat attached. Model 907 with code SR9 (Swivel base for co-driver’ seat) with code ZU8 (National version for USA) f AR91.10-D-1456TS n Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread Number Designation 8.8 10.9 BA00.10-Z-1002-01KOA M6 Galvanized Nm 9 13 Phosphated Nm 9 12 n Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread Number Designation 12.9 BA00.10-Z-1002-01KOA M6 Galvanized Nm 16 Phosphated Nm 14 Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … SM72.16-D-0009SG SM72.16-D-0008D / Van / 17.11.2022 29 SM72.16-D-0009SG Prepare vehicle interior at front for sliding door conversion (code: VS3SCHIEBT, acc. no.: 72 951 62 … 30 SM72.16-D-0008D / Van / 17.11.2022