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July 11, 2022 NHTSA CAMPAIGN NUMBER: 22V494000
Misrouted Transmission Wiring Harness
A loss of drive power can increase the risk of a crash.
NHTSA Campaign Number: 22V494
Manufacturer Mercedes-Benz USA, LLC
Components POWER TRAIN
Potential Number of Units Affected 1,168
Summary
Mercedes-Benz USA, LLC (MBUSA) is recalling certain 2020 GLC350E4 vehicles. The transmission wiring harness may be routed improperly, allowing it to chafe against the front drive shaft, which can cause loss of drive power.
Remedy
Dealers will inspect and replace the transmission wiring harness, as necessary, free of charge. Owner notification letters were mailed August 26, 2022. Owners may contact MBUSA customer service at 1-800-367-6372. MBUSA’s number for this recall is 2022080001.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Mercedes-Benz has a Recall
2022080001
Check the Transmission Wiring Harness
This is to notify you of the Recall Campaign Launch to check the transmission wiring harness on 1,168 Model Year (“MY”) 2020 GLC-Class (253 platform) vehicles. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs will be flagged in VMI as “OPEN” on August 12, 2022.
Issue
Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz
vehicles, has determined that on certain Model Year (“MY”) 2020 GLC-Class (253 platform) 4-Matic vehicles, the routing of the transmission wiring harness might not meet current production specifications. In these vehicles, incorrect positioning of the transmission wiring harness could result in contact with the front drive shaft. Over time, chafing could potentially occur, and result in loss of vehicle propulsion while driving, which could potentially increase the risk of a crash. If the failure occurs, the driver would be made aware through a warning message in the instrument cluster.
What We’re Doing
MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will check the transmission wiring harness on the affected vehicles and replace it, if necessary.
Parts
The remedy is available and can be performed. Please note that the estimated replacement rate is less than 1%. Parts should only be ordered in the event a replacement is required.
Given this notice, it is a violation of Federal law for a dealer to sell or lease any new MY20 GLC-Class vehicles in dealer inventory covered by this notification until the vehicle has been repaired. Once the remedy is available, the vehicles will be flagged as “OPEN” and Work Instructions will be available in Xentry. Once the repair is complete, the vehicle may be sold or leased.
Loaner and demonstrator vehicles may continue to be driven, but must not be retailed until repaired. As a matter of normal service process, please check for other repair measures which might be applicable to the vehicle(s).
Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent MY20 GLC-Class vehicles covered by this notification until the vehicle has been repaired.
Customer Notification Timeline
Customer letters will be mailed on 8/26/2022.
Check transmission wiring harness, rework or replace if necessary
Model 253
Check/test procedure
- Remove rear engine compartment lining (A, Figure 1). For model 253, see AR61.20-P-1105LW.
- Check clearance (B, Figure 2) between transmission wiring harness, transmission tunnel and transmission.
-
- Transmission wiring harness is in contact but not damaged: Perform work procedure A.
- Transmission wiring harness is in contact and is damaged: Perform work procedure B.
- Transmission wiring harness is correctly routed: End measure.
Work procedure A
- For model 253 – Clip the wiring harness in at the correct bracket (C, Figure 3).
Unclip wire and retaining clamp, re-use retaining clamp on bracket (C, Figure 3).
It is not necessary to turn the red grommet for model 253.
Work procedure B
- Use the following procedure depending on the level of damage.
- If only the protective hose is slightly scratched, wrap fabric tape around the affected position and then route the wiring harness correctly.
- If one or more signal lines (line cross-section 0.35 mm² or 0.75 mm²) are damaged, these lines must be repaired using line connectors; to do this, sever the protective hose and, after the repair using the line connectors, connect the two ends of the protective hose with fabric tape and route the wiring harness correctly.
- If the power supply line (line cross-section 10 mm²) is damaged, the wiring harness must be replaced.
Refer to WIS/Star Wiring for wire colors and the corresponding wire functions.
Primary Parts Information
Qty. | Part Name | Part Number |
As required* | Fabric tape 25m roll | A 007 989 07 85 08 |
As required* | Line connectors | A 000 982 92 10 |
As required* | Transmission wiring harness model 253 left-hand drive | A 253 540 89 21 |
Chronology :
In September 2020, Mercedes-Benz AG learned of an isolated customer complaint (outside the US) about propulsion loss while driving. No damages or personal injuries were reported. As of the date of this report, there have been no customer complaints or field reports of this phenomenon in the United States.
In October and November 2020, MBAG received similar complaints regarding GLC-Class (platform 253) vehicles and started an investigation.
In December 2020, MBAG implemented a production quality gate to double-check the wiring harness installations in the two plants that produce GLC-Class (platform 253) .
From January through March 2021, Mercedes-Benz began to receive similar complaints regarding E-Class (platform 213) vehicles. During the same period, new complaints were received regarding GLC-Class (platform 253). MBAG began to investigate possible commonalities between the reported failures of two different platforms that are manufactured at three different plants. MBAG also asked the wiring harness supplier to analyze any possible cause involving the wiring harness.
In late April 2021, MBAG ensured correct potential wiring harness installation by making adjustments to the manufacturing process for both platforms.
In the summer of 2021, MBAG continued investigations into the potential root cause, and the number of the potentially affected vehicles.
Investigations of the possible root cause, and potentially affected generations of transmissions vehicles continued into early 2022.
In February 2022, MBAG identified the root cause of the reported propulsion loss as an error in the installation of the wiring harness.
From March through June 2022, MBAG analyzed the potential effect of the transmission wiring harness production deviation on vehicle safety, and identified potentially affected vehicles.
On July 1st 2022, MBAG determined that a potential safety risk cannot be ruled out and decided to conduct a recall of potentially affected vehicles.
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
MERCEDES-BENZ![]() | GLC350E | 2020 |
11 Associated Documents
Defect Notice 573 Report
RCLRPT-22V494-4753.PDF 215.288KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V494-8681.pdf 140.108KB
Recall Acknowledgement
RCAK-22V494-6054.pdf 645.151KB
Remedy Instructions and TSB
RCRIT-22V494-4901.pdf 1069.783KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V494-7520.pdf 1191.459KB
Recall 573 Report – August 12, 2022
RCLRPT-22V494-8662.PDF 215.292KB
Recall 573 Report – August 26, 2022
RCLRPT-22V494-4038.PDF 215.291KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V494-5001.pdf 388.439KB
Recall Quarterly Report #1, 2022-3
RCLQRT-22V494-6827.PDF 211.136KB
Recall Quarterly Report #2, 2022-4
RCLQRT-22V494-3871.PDF 211.236KB
Recall Quarterly Report #3, 2023-1
RCLQRT-22V494-9273.PDF 211.324KB
Latest Recalls Documents
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- If any item is missing from the kit, please contact us directly and we will ship it ASAP!
- 6 x 1L BLUE ATF (Made in Germany) - MBZ 236.15
- 1 x Transmission Filter
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- For any vehicle requireing ATF 134 or ATF 3353 fluid
- Item Package Dimension: 8.8188976288L x 4.1732283422W x 2.755905509H inches
- Item Package Weight - 2.1164377152 Pounds
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7G Tronic Plus automatic transmissions
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SEOCONTENT-START
l his notice applies to your vehicle, VIN: Inspect the l ransmissuon Wiring !Harness MBUSA m: 2022080001, NHITSA Recall II[): 22V494 2022080001 • Remedy parts are now available for your vehicle. I 11P .. 111111111II1111111111111 August, 2022 • Schedule an appointment with your authorized Mercedes-Benz dealership as soon as possible. • This repair will be provided FREE of charge. Dear Mercedes-Benz Owner: This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has decided that a defect which relates to motor vehicle safety exists in certa in Model Year (“MY”) 2020 GLC-Class vehicles. Our records indicate that your vehicle is included in the affected population of vehicles. ~ What is the issue? The routing of the transmission wiring harness might not have been routed properly. The mis-posit ioning of the transmission wiring harness could cause it to chafe against the front drive shaft. This chafing could result in loss of drive power, which could increase the risk of a crash. If the fa ilure occurs, the driver would be made aware through a warning message in the instrument cluster. What will your Merced~Benz Dealership do? An authorized Mercedes-Benz dealer will inspect the transmission wiring harness and replace it, if necessary. ‘iihjs seryjce wm be proyjded free of charge, We are dedicated to always delivering the best customer experience, and respect for your t ime is a top priority. While the minimum repair t ime can be less than 2 hours, your dealer can provide you with a better estimate of the overa ll t ime for this service visit. As a matter of normal service process, an authorized Mercedes-Benz dealer wil l also check for other repa ir measures which might be applicab le to your vehicle and this may increase the required working t ime. Steps to take. • Find your nearest authorized Mercedes-Benz dealersh ip at mbusa.com/ recall to schedule your reca ll repa ir. • Please mention you are scheduling an appointment for Mercedes-Benz Recall Campaign 2022080001 • You may be asked for your VIN, which for your convenience is located at the top of this letter. • Impacts from COVID-19: Your health and safety rema in our top priority. The Mercedes-Benz dealerships are closely following the guidelines set forth by the CDC. Vehicle pick-up and delivery may be available. Your preferred authorized Mercedes-Benz dealer can confirm availability We apologize for any inconvenience th is may have caused and look forward to taking care of this important safety reca ll immediately. Sincerely, Mercedes-Benz USA What if I no longer own or drive the vehicle or would like to update my contact information? In the event you need to update your contact information or have updates concerning the vehicle, please visit mbusa.com/recalls (or scan the QR Code to the left) and submit your VIN using our VIN recall lookup tool and filling out the “Recall Contact Information” section on the website. If possible, please provide any contact information of the current owner/driver so we can contact them. Additional Information for Owners: A VIN-based recall lookup tool is available at mbusa.com/recalls, which can be used to check whether a vehicle has been subject to a safety recall, or had the remedy performed. Should you have any questions or encounter any difficulty regarding this Recall Campaign, please contact an authorized Mercedes-Benz dealership. Should an authorized Mercedes-Benz dealership be unable to address your concerns please contact us at 1-(800) FORMERCEDES (1-800-367-6372). We are always happy to hear from you. If this is a leased vehicle and the lessor and registered owner receive this notice, please forward this information by first class mail to the lessee within 10 business days to comply with Federal Regulations. If an authorized Mercedes-Benz dealer for any reason is unable to remedy the situation without charge, or within a reasonable amount of time, Pursuant to law 49 U.S.C. Chapter 301, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, S.E., Washington, D.C. 20590 or call the tollfree Auto Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153); or go to https://www.safercar.gov.
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Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis Classified as MB Public IMPORTANT RECALL CAMPAIGN INFORMATION Please see the attached documents related to the campaign listed above. Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-800-FOR-MERCEDES. Sincerely, Gregory Gunther Department Manager, Vehicle Compliance & Analysis TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers FROM: Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services RE: Recall Campaign – Initial Notification Check the Transmission Wiring Harness MY20 GLC-Class (253 platform) DATE: July 15, 2022 Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis Classified as MB Public Recall Campaign Initial Notification July 15, 2022 Campaign No. : NHTSA ID Campaign Desc. : Check the Transmission Wiring Harness TBA 22V494 22P2197540 This is to notify you of a new Recall Campaign to check the transmission wiring harness on 1,168 Model Year (“MY”) 2020 GLC-Class (253 platform) vehicles. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs will be flagged in VMI as “PENDING” on July15, 2022. Background Issue Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2020 GLC-Class (253 platform) 4-Matic vehicles, the routing of the transmission wiring harness might not meet current production specifications. In these vehicles, incorrect positioning of the transmission wiring harness could result in contact with the front drive shaft. Over time, chafing could potentially occur, and result in loss of vehicle propulsion while driving, which could potentially increase the risk of a crash. If the failure occurs, the driver would be made aware through a warning message in the instrument cluster. What We’re Doing MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will check the transmission wiring harness on the affected vehicles and replace it, if necessary. Parts Remedy is not available at this time. Vehicles Affected Vehicle Model Year(s) 2020 Vehicle Model GLC-Class Vehicle Populations Total Recall Population 1,168 Total Vehicles in Dealer Inventory 0 Given this notice, it is a violation of Federal law for a dealer to sell or lease any new MY20 GLC-Class vehicles in dealer inventory covered by this notification until the vehicle has been repaired. Once the remedy is available, the vehicles will be flagged as “OPEN” and Work Instructions will be available in Xentry. Once the repair is complete, the vehicle may be sold or leased. Loaner and demonstrator vehicles may continue to be driven, but must not be retailed until repaired. As a matter of normal service process, please check for other repair measures which might be applicable to the vehicle(s). Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent MY20 GLC-Class vehicles covered by this notification until the vehicle has been repaired. Next Steps/Notes Customer Notification Timeline Customer letters will be mailed after the remedy becomes available. AOMS/SOMS AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Rental Fleet Partners This recall may affect vehicles in your fleet. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred MBUSA dealer. While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-800-FOR-MERCEDES.
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Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis Classified as MB Public IMPORTANT RECALL CAMPAIGN UPDATE Please see the attached documents related to the campaign listed above. Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-800-FOR-MERCEDES. Sincerely, Gregory Gunther Department Manager, Vehicle Compliance & Analysis TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers FROM: Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services RE: Recall Campaign Launch Notification Check the Transmission Wiring Harness MY20 GLC-Class (253 platform) DATE: August 12, 2022 Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis Classified as MB Public Recall Campaign Launch Notification August 12, 2022 Campaign No. : NHTSA ID Campaign Desc. : Check the Transmission Wiring Harness 2022080001 22V494 22P5990003 This is to notify you of the Recall Campaign Launch to check the transmission wiring harness on 1,168 Model Year (“MY”) 2020 GLC-Class (253 platform) vehicles. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs will be flagged in VMI as “OPEN” on August 12, 2022. Background Issue Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain MY 2020 GLC-Class (253 platform) 4-Matic vehicles, the routing of the transmission wiring harness might not meet current production specifications. In these vehicles, incorrect positioning of the transmission wiring harness could result in contact with the front drive shaft. Over time, chafing could potentially occur, and result in loss of vehicle propulsion while driving, which could potentially increase the risk of a crash. If the failure occurs, the driver would be made aware through a warning message in the instrument cluster. What We’re Doing MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will check the transmission wiring harness on the affected vehicles and replace it, if necessary. Parts The remedy is available and can be performed. Please note that the estimated replacement rate is less than 1%. Parts should only be ordered in the event a replacement is required. Vehicles Affected Vehicle Model Year(s) 2020 Vehicle Model GLC-Class Vehicle Populations Total Recall Population 1,168 Total Vehicles in Dealer Inventory 0 Given this notice, it is a violation of Federal law for a dealer to sell or lease any new MY20 GLC-Class vehicles in dealer inventory covered by this notification until the vehicle has been repaired. Once the remedy is available, the vehicles will be flagged as “OPEN” and Work Instructions will be available in Xentry. Once the repair is complete, the vehicle may be sold or leased. Loaner and demonstrator vehicles may continue to be driven, but must not be retailed until repaired. As a matter of normal service process, please check for other repair measures which might be applicable to the vehicle(s). Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent MY20 GLC-Class vehicles covered by this notification until the vehicle has been repaired. Next Steps/Notes Customer Notification Timeline Customer letters will be mailed on 8/26/2022. AOMS/SOMS AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Rental Fleet Partners This recall may affect vehicles in your fleet. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred MBUSA dealer. While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-800-FOR-MERCEDES. Campaign No. 2022080001, August 2022 TO: ALL MERCEDES-BENZ CENTERS SUBJECT: Model GLC-Class (253 platform) Model Year 2020 Check the Transmission Wiring Harness Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2020 GLC-Class (253 platform) 4-Matic vehicles, the routing of the transmission wiring harness might not meet current production specifications. In these vehicles, incorrect positioning of the transmission wiring harness could result in contact with the front drive shaft. Over time, chafing could potentially occur, and result in loss of vehicle propulsion while driving, which could potentially increase the risk of a crash. If the failure occurs, the driver would be made aware through a warning message in the instrument cluster. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will check the transmission wiring harness on the affected vehicles and replace it, if necessary. Prior to performing this Campaign: VMI must always be checked before performing campaigns to verify that the campaign is required on a specific vehicle. Always check for any other open campaigns, and perform accordingly. Please review the entire Campaign bulletin and follow the repair procedure exactly as described. Approximately 1,168 vehicles are affected. Order No. P-RC-2022080001 This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data Control, and MBUSA-SLP S424HH001, Control of Quality Record 2 P-RC-2022080001 Check transmission wiring harness, rework or replace if necessary Model 253 Check/test procedure 1. Remove rear engine compartment lining (A, Figure 1). For model 253, see AR61.20-P-1105LW. Figure 1 2. Check clearance (B, Figure 2) between transmission wiring harness, transmission tunnel and transmission. The transmission wiring harness must not lie on the drive shaft/transfer case for the front axle differential. Figure 2, not OK condition a. Transmission wiring harness is in contact but not damaged: Perform work procedure A. b. Transmission wiring harness is in contact and is damaged: Perform work procedure B. c. Transmission wiring harness is correctly routed: End measure. A B B 3 P-RC-2022080001 Work procedure A 1. For model 253 – Clip the wiring harness in at the correct bracket (C, Figure 3). Unclip wire and retaining clamp, re-use retaining clamp on bracket (C, Figure 3). It is not necessary to turn the red grommet for model 253. Figure 3, shown on model 253 Work procedure B 1. Use the following procedure depending on the level of damage. If only the protective hose is slightly scratched, wrap fabric tape around the affected position and then route the wiring harness correctly. If one or more signal lines (line cross-section 0.35 mm² or 0.75 mm²) are damaged, these lines must be repaired using line connectors; to do this, sever the protective hose and, after the repair using the line connectors, connect the two ends of the protective hose with fabric tape and route the wiring harness correctly. If the power supply line (line cross-section 10 mm²) is damaged, the wiring harness must be replaced. Refer to WIS/Star Wiring for wire colors and the corresponding wire functions. __________________________________________________________________________________________________ Primary Parts Information Qty. Part Name Part Number As required* Fabric tape 25m roll A 007 989 07 85 08 As required* Line connectors A 000 982 92 10 As required* Transmission wiring harness model 253 left-hand drive A 253 540 89 21 * Determine the transmission wiring harness in the Xentry parts process for the vehicle identification number in DG 54, picture chart 545, picture no. 80. Small parts such as screws, lock nuts, sealing rings, cable ties, fluids, sealant, etc. are not listed in the parts list. The required small parts are taken into account in the budgeting. __________________________________________________________________________________________________ C 4 P-RC-2022080001 Note: The following allowable labor operation should be used when submitting a warranty claim for this repair: Warranty Information Damage Code Operation Number Description Labor Time (hrs.) 59 900 03 02-0124 Check transmission wiring harness 0.3 02-0125 Rework transmission wiring harness (after check) Comprises: Route correctly and repair as required Time prescribed by ASRA 02-0126 Replace transmission wiring harness (after check) Time prescribed by ASRA Note: Always check ASRA for the current OP-Code times. Labor times are subject to change and updates may not be reflected in this document.
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-494 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Mercedes-Benz USA, LLC Submission Date : AUG 12, 2022 NHTSA Recall No. : 22V-494 Manufacturer Recall No. : 2022080001 Manufacturer Information : Manufacturer Name : Mercedes-Benz USA, LLC Address : 13470 International Parkway Jacksonville FL 32218 Company phone : 1-877-496-3691 Population : Number of potentially involved : 1,168 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2020-2020 Mercedes-Benz GLC350E4 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : HYBRID ELECTRIC Descriptive Information : Mercedes-Benz 2020 GLC-Class 1168 Vehicles The recall population was determined through production records. Vehicles outside of the recall population have the wiring harness length and the assembly process meet current production specifications. Production Dates : MAY 20, 2019 – MAY 27, 2020 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2020 GLC-Class (253 platform) 4-Matic vehicles, the routing of the transmission wiring harness might not meet current production specifications. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : In these vehicles, mis-positioning of the transmission wiring harness could result in contact with the front drive shaft. Over time, chafing could potentially occur, and result in loss of vehicle propulsion while driving which could potentially increase the risk of a crash. Description of the Cause : Due to deviations in the wiring harness length and the assembly process, the transmission wiring harness may contact the front drive shaft, and chafe. Identification of Any Warning that can Occur : If the failure occurs, the driver would be made aware through a warning message in the instrument cluster. Part 573 Safety Recall Report 22V-494 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Involved Components : Component Name 1 : transmission wiring harness Component Description : transmission wiring harness Component Part Number : A2135409837 Component Name 2 : (LHD) electric wiring harness Component Description : (LHD) electric wiring harness Component Part Number : A2535408921 Component Name 3 : (RHD) electric wiring harness Component Description : (RHD) electric wiring harness Component Part Number : A2535409021 Supplier Identification : Component Manufacturer Name : Mercedes-Benz AG Address : NR Foreign States Country : Germany Chronology : In September 2020, Mercedes-Benz AG learned of an isolated customer complaint (outside the US) about propulsion loss while driving. No damages or personal injuries were reported. As of the date of this report, there have been no customer complaints or field reports of this phenomenon in the United States. In October and November 2020, MBAG received similar complaints regarding GLC-Class (platform 253) vehicles and started an investigation. In December 2020, MBAG implemented a production quality gate to double-check the wiring harness installations in the two plants that produce GLC-Class (platform 253) . From January through March 2021, Mercedes-Benz began to receive similar complaints regarding E-Class (platform 213) vehicles. During the same period, new complaints were received regarding GLC-Class (platform 253). MBAG began to investigate possible commonalities between the reported failures of two different platforms that are manufactured at three different plants. MBAG also asked the wiring harness supplier to analyze any possible cause involving the wiring harness. Part 573 Safety Recall Report 22V-494 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 In late April 2021, MBAG ensured correct potential wiring harness installation by making adjustments to the manufacturing process for both platforms. In the summer of 2021, MBAG continued investigations into the potential root cause, and the number of the potentially affected vehicles. Investigations of the possible root cause, and potentially affected generations of transmissions vehicles continued into early 2022. In February 2022, MBAG identified the root cause of the reported propulsion loss as an error in the installation of the wiring harness. From March through June 2022, MBAG analyzed the potential effect of the transmission wiring harness production deviation on vehicle safety, and identified potentially affected vehicles. On July 1st 2022, MBAG determined that a potential safety risk cannot be ruled out and decided to conduct a recall of potentially affected vehicles. Description of Remedy : Description of Remedy Program : An authorized Mercedes-Benz dealer, will check the transmission wiring harness on the affected vehicles and replace it, if necessary. Pursuant to 49 C.F.R. § 577.11(e), MBUSA does not plan to provide notice about pre-notice reimbursement to owners since none of the involved vehicles would have been previously subject to the condition described and all remain covered under the new vehicle warranty. How Remedy Component Differs from Recalled Component : The wiring harness length and the assembly process meet current production specifications. Remedy Parts: A2135409837 – transmission wiring harness A2535408921 – (LHD) electric wiring harness A2535409021 – (RHD) electric wiring harness A007989078508 – fabric tape A0009829210 – cable connector Identify How/When Recall Condition was Corrected in Production : A change in the production process ensured that the installation deviation could no longer occur from June 07, 2021 forward. Recall Schedule : Description of Recall Schedule : Dealers will be notified of the pending voluntary recall campaign on July 15, 2022. Owners will be notified of the voluntary recall campaign before September 9, 2022. A copy of all communications will be provided when available. Planned Dealer Notification Date : JUL 15, 2022 – NR Part 573 Safety Recall Report 22V-494 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Planned Owner Notification Date : SEP 09, 2022 – NR * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-494 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Mercedes-Benz USA, LLC Submission Date : JUL 11, 2022 NHTSA Recall No. : 22V-494 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Mercedes-Benz USA, LLC Address : 13470 International Parkway Jacksonville FL 32218 Company phone : 1-877-496-3691 Population : Number of potentially involved : 1,168 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2020-2020 Mercedes-Benz GLC350E4 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : HYBRID ELECTRIC Descriptive Information : Mercedes-Benz 2020 GLC-Class 1168 Vehicles The recall population was determined through production records. Vehicles outside of the recall population have the wiring harness length and the assembly process meet current production specifications. Production Dates : MAY 20, 2019 – MAY 27, 2020 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2020 GLC-Class (253 platform) 4-Matic vehicles, the routing of the transmission wiring harness might not meet current production specifications. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : In these vehicles, mis-positioning of the transmission wiring harness could result in contact with the front drive shaft. Over time, chafing could potentially occur, and result in loss of vehicle propulsion while driving which could potentially increase the risk of a crash. Description of the Cause : Due to deviations in the wiring harness length and the assembly process, the transmission wiring harness may contact the front drive shaft, and chafe. Identification of Any Warning that can Occur : If the failure occurs, the driver would be made aware through a warning message in the instrument cluster. Part 573 Safety Recall Report 22V-494 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Involved Components : Component Name 1 : transmission wiring harness Component Description : transmission wiring harness Component Part Number : A2135409837 Component Name 2 : (LHD) electric wiring harness Component Description : (LHD) electric wiring harness Component Part Number : A2535408921 Component Name 3 : (RHD) electric wiring harness Component Description : (RHD) electric wiring harness Component Part Number : A2535409021 Supplier Identification : Component Manufacturer Name : Mercedes-Benz AG Address : NR Foreign States Country : Germany Chronology : In September 2020, Mercedes-Benz AG learned of an isolated customer complaint (outside the US) about propulsion loss while driving. No damages or personal injuries were reported. As of the date of this report, there have been no customer complaints or field reports of this phenomenon in the United States. In October and November 2020, MBAG received similar complaints regarding GLC-Class (platform 253) vehicles and started an investigation. In December 2020, MBAG implemented a production quality gate to double-check the wiring harness installations in the two plants that produce GLC-Class (platform 253) . From January through March 2021, Mercedes-Benz began to receive similar complaints regarding E-Class (platform 213) vehicles. During the same period, new complaints were received regarding GLC-Class (platform 253). MBAG began to investigate possible commonalities between the reported failures of two different platforms that are manufactured at three different plants. MBAG also asked the wiring harness supplier to analyze any possible cause involving the wiring harness. Part 573 Safety Recall Report 22V-494 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 In late April 2021, MBAG ensured correct potential wiring harness installation by making adjustments to the manufacturing process for both platforms. In the summer of 2021, MBAG continued investigations into the potential root cause, and the number of the potentially affected vehicles. Investigations of the possible root cause, and potentially affected generations of transmissions vehicles continued into early 2022. In February 2022, MBAG identified the root cause of the reported propulsion loss as an error in the installation of the wiring harness. From March through June 2022, MBAG analyzed the potential effect of the transmission wiring harness production deviation on vehicle safety, and identified potentially affected vehicles. On July 1st 2022, MBAG determined that a potential safety risk cannot be ruled out and decided to conduct a recall of potentially affected vehicles. Description of Remedy : Description of Remedy Program : An authorized Mercedes-Benz dealer, will check the transmission wiring harness on the affected vehicles and replace it, if necessary. Pursuant to 49 C.F.R. § 577.11(e), MBUSA does not plan to provide notice about pre-notice reimbursement to owners since none of the involved vehicles would have been previously subject to the condition described and all remain covered under the new vehicle warranty. How Remedy Component Differs from Recalled Component : The wiring harness length and the assembly process meet current production specifications. Remedy Parts: A2135409837 – transmission wiring harness A2535408921 – (LHD) electric wiring harness A2535409021 – (RHD) electric wiring harness A007989078508 – fabric tape A0009829210 – cable connector Identify How/When Recall Condition was Corrected in Production : A change in the production process ensured that the installation deviation could no longer occur from June 07, 2021 forward. Recall Schedule : Description of Recall Schedule : Dealers will be notified of the pending voluntary recall campaign on July 15, 2022. Owners will be notified of the voluntary recall campaign before September 9, 2022. A copy of all communications will be provided when available. Planned Dealer Notification Date : JUL 15, 2022 – NR Part 573 Safety Recall Report 22V-494 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Planned Owner Notification Date : SEP 09, 2022 – NR * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-494 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Mercedes-Benz USA, LLC Submission Date : AUG 26, 2022 NHTSA Recall No. : 22V-494 Manufacturer Recall No. : 2022080001 Manufacturer Information : Manufacturer Name : Mercedes-Benz USA, LLC Address : 13470 International Parkway Jacksonville FL 32218 Company phone : 1-877-496-3691 Population : Number of potentially involved : 1,168 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2020-2020 Mercedes-Benz GLC350E4 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : HYBRID ELECTRIC Descriptive Information : Mercedes-Benz 2020 GLC-Class 1168 Vehicles The recall population was determined through production records. Vehicles outside of the recall population have the wiring harness length and the assembly process meet current production specifications. Production Dates : MAY 20, 2019 – MAY 27, 2020 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2020 GLC-Class (253 platform) 4-Matic vehicles, the routing of the transmission wiring harness might not meet current production specifications. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : In these vehicles, mis-positioning of the transmission wiring harness could result in contact with the front drive shaft. Over time, chafing could potentially occur, and result in loss of vehicle propulsion while driving which could potentially increase the risk of a crash. Description of the Cause : Due to deviations in the wiring harness length and the assembly process, the transmission wiring harness may contact the front drive shaft, and chafe. Identification of Any Warning that can Occur : If the failure occurs, the driver would be made aware through a warning message in the instrument cluster. Part 573 Safety Recall Report 22V-494 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Involved Components : Component Name 1 : transmission wiring harness Component Description : transmission wiring harness Component Part Number : A2135409837 Component Name 2 : (LHD) electric wiring harness Component Description : (LHD) electric wiring harness Component Part Number : A2535408921 Component Name 3 : (RHD) electric wiring harness Component Description : (RHD) electric wiring harness Component Part Number : A2535409021 Supplier Identification : Component Manufacturer Name : Mercedes-Benz AG Address : NR Foreign States Country : Germany Chronology : In September 2020, Mercedes-Benz AG learned of an isolated customer complaint (outside the US) about propulsion loss while driving. No damages or personal injuries were reported. As of the date of this report, there have been no customer complaints or field reports of this phenomenon in the United States. In October and November 2020, MBAG received similar complaints regarding GLC-Class (platform 253) vehicles and started an investigation. In December 2020, MBAG implemented a production quality gate to double-check the wiring harness installations in the two plants that produce GLC-Class (platform 253) . From January through March 2021, Mercedes-Benz began to receive similar complaints regarding E-Class (platform 213) vehicles. During the same period, new complaints were received regarding GLC-Class (platform 253). MBAG began to investigate possible commonalities between the reported failures of two different platforms that are manufactured at three different plants. MBAG also asked the wiring harness supplier to analyze any possible cause involving the wiring harness. Part 573 Safety Recall Report 22V-494 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 In late April 2021, MBAG ensured correct potential wiring harness installation by making adjustments to the manufacturing process for both platforms. In the summer of 2021, MBAG continued investigations into the potential root cause, and the number of the potentially affected vehicles. Investigations of the possible root cause, and potentially affected generations of transmissions vehicles continued into early 2022. In February 2022, MBAG identified the root cause of the reported propulsion loss as an error in the installation of the wiring harness. From March through June 2022, MBAG analyzed the potential effect of the transmission wiring harness production deviation on vehicle safety, and identified potentially affected vehicles. On July 1st 2022, MBAG determined that a potential safety risk cannot be ruled out and decided to conduct a recall of potentially affected vehicles. Description of Remedy : Description of Remedy Program : An authorized Mercedes-Benz dealer, will check the transmission wiring harness on the affected vehicles and replace it, if necessary. Pursuant to 49 C.F.R. § 577.11(e), MBUSA does not plan to provide notice about pre-notice reimbursement to owners since none of the involved vehicles would have been previously subject to the condition described and all remain covered under the new vehicle warranty. How Remedy Component Differs from Recalled Component : The wiring harness length and the assembly process meet current production specifications. Remedy Parts: A2135409837 – transmission wiring harness A2535408921 – (LHD) electric wiring harness A2535409021 – (RHD) electric wiring harness A007989078508 – fabric tape A0009829210 – cable connector Identify How/When Recall Condition was Corrected in Production : A change in the production process ensured that the installation deviation could no longer occur from June 07, 2021 forward. Recall Schedule : Description of Recall Schedule : Dealers will be notified of the pending voluntary recall campaign on July 15, 2022. Owners notified of the voluntary recall campaign on August 26, 2022. A copy of all communications will be provided when available. Planned Dealer Notification Date : JUL 15, 2022 – NR Part 573 Safety Recall Report 22V-494 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Planned Owner Notification Date : AUG 26, 2022 – NR * NR – Not Reported
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