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May 9, 2022 NHTSA CAMPAIGN NUMBER: 22V315000
Brake Booster Corrosion May Impair Braking
Reduced brake performance or brake failure can increase the risk of a crash.
NHTSA Campaign Number: 22V315
Manufacturer Mercedes-Benz USA, LLC
Components SERVICE BRAKES, HYDRAULIC
Potential Number of Units Affected 292,287
Summary
Mercedes-Benz USA, LLC (MBUSA) is recalling certain 2006-2012 ML-Class, GL-Class, and R-Class vehicles. Please refer to MBUSA’s recall report for specific vehicle model details. Moisture may accumulate and cause corrosion in the brake booster housing unit, which can result in reduced brake performance or brake failure.
Remedy
Owners are advised not to drive their vehicles until the remedy has been performed. Dealers will remove the rubber sleeve, inspect the brake booster, and as necessary, replace the brake booster. All repairs will be performed free of charge. Owner notification letters were mailed June 30, 2022. Owners may contact MBUSA customer service at 1-800-367-6372. MBUSA’s numbers for this recall are 2022050014, 2022050015 2022090006, & 2022090007.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Mercedes-Benz has a Recall
Mercedes-Benz Part 573 Submission
Original Submitted to Portal May 9, 2022 Chronology-Only section
Supplement to Original Submission
Chronology of Defect/Noncompliance Determination
In July 2021, MBAG launched initial investigations based on an individual field report from outside the US describing an instance in which a customer allegedly experienced a reduced brake force support. No damages or personal injuries were reported. Parts of the affected vehicle were requested for further analysis. MBAG determined that, in the analyzed case, the function of the brake booster was impaired and corrosion of the brake booster housing was observed.
Starting in August 2021, further analyses was conducted regarding a potential failure mechanism, root cause and potential consequences. These analyses included investigations of parts procured from used parts suppliers, corrosion tests and functional tests of the brake booster in order to study the influence of continuous corrosion to the mechanical integrity and function of the brake booster.
Additionally, in September 2021, a field study was initiated in order to analyze the level of corrosion on brake booster housings in vehicles in different countries and regions worldwide.
In November 2021, investigations were conducted to study mechanisms that might lead to water application on the brake booster, thus allowing the observed corrosion to initiate.
From December 2021 onwards, additional corrosion tests on used parts from the field were conducted together with the supplier in order to determine the further progression of corrosion on parts in the field and the impact to the functionality of the brake booster.
From January 2022, potentially affected vehicles in the field were determined based on production records and information on the development of the fleet in operation.
From March 2022 onwards, results of the field study were evaluated in order to determine the distribution of corrosion levels in the field and to prepare a risk evaluation.
In March 2022, only one case was identified in the US where poor brake performance was caused by a corroded brake booster.
On May 2, 2022, MBAG determined that a potential safety risk could not be ruled out and decided to conduct a recall.
MBUSA contacted the agency on May 5, 2022 to inform NHTSA of this safety recall, stop drive instructions and that communications with owners would start as soon as possible.
MBAG can confirm there are no crashes, injuries or deaths related to this defect.
53 Affected Products
Vehicles
MAKE | MODEL | YEAR |
MERCEDES BENZ![]() |
AMG R63 | 2007 |
MERCEDES BENZ![]() |
GL320 | 2007-2009 |
MERCEDES BENZ![]() |
GL350 | 2010-2012 |
MERCEDES BENZ![]() |
GL450 | 2007-2012 |
MERCEDES BENZ![]() |
GL550 | 2008-2012 |
MERCEDES BENZ![]() |
ML320 | 2007-2009 |
MERCEDES BENZ![]() |
ML350 | 2006-2011 |
MERCEDES BENZ![]() |
ML450 | 2010-2011 |
MERCEDES BENZ![]() |
ML500 | 2006-2007 |
MERCEDES BENZ![]() |
ML550 | 2008-2011 |
MERCEDES BENZ![]() |
R320 | 2007-2009 |
MERCEDES BENZ![]() |
R500 | 2006-2007 |
MERCEDES-BENZ![]() |
AMG ML63 | 2007-2011 |
MERCEDES-BENZ![]() |
R350 | 2006-2012 |
MERCEDES-BENZ![]() |
R550 | 2008 |
54 Associated Documents
Recall 573 Report – May 11, 2022
RCLRPT-22V315-3653.PDF 223.654KB
Chronology Report
RMISC-22V315-4181.pdf 217.026KB
Recall Acknowledgement
RCAK-22V315-1723.pdf 691.557KB
Recall 573 Report
RCLRPT-22V315-9275.PDF 223.385KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V315-7745.pdf 260.894KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V315-4738.pdf 552.523KB
Remedy Instructions and TSB
RCRIT-22V315-5345.pdf 1640.399KB
Remedy Instructions and TSB
RCRIT-22V315-1022.pdf 1640.048KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V315-4850.pdf 1649.418KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V315-2312.pdf 1649.276KB
Recall 573 Report – June 16, 2022
RCLRPT-22V315-9875.PDF 223.684KB
Remedy Instructions and TSB
RCRIT-22V315-2808.pdf 1863.15KB
Remedy Instructions and TSB
RCRIT-22V315-1213.pdf 1947.626KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V315-5761.pdf 1947.626KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V315-1718.pdf 1863.15KB
Recall 573 Report – July 1, 2022
RCLRPT-22V315-3577.PDF 223.679KB
Owner Notification Letter(Part 577)
RCONL-22V315-3109.pdf 1709.534KB
Recall Quarterly Report #1, 2022-2
RCLQRT-22V315-8124.PDF 211.152KB
Remedy Instructions and TSB
RCRIT-22V315-6512.pdf 1636.535KB
Remedy Instructions and TSB
RCRIT-22V315-4430.pdf 1666.398KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V315-8491.pdf 303.654KB
ISSUED Renotification Notice
RCRN-22V315-0751.pdf 1885.145KB
Recall 573 Report – September 8, 2022
RCLRPT-22V315-3208.PDF 252.549KB
Remedy Instructions and TSB
RCRIT-22V315-8322.pdf 1210.473KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V315-7339.pdf 1677.904KB
Remedy Instructions and TSB
RCRIT-22V315-2969.pdf 1215.201KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V315-3943.pdf 1684.579KB
Recall Quarterly Report #2, 2022-3
RCLQRT-22V315-1195.PDF 211.259KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V315-5865.pdf 644.125KB
Manufacturer Notices(to Dealers,etc)
Remedy Instructions and TSB
RCRIT-22V315-1342.pdf 502.598KB
Remedy Instructions and TSB
RCRIT-22V315-7945.pdf 314.989KB
Recall 573 Report – October 24, 2022
RCLRPT-22V315-2742.PDF 223.772KB
Recall 573 Report – November 2, 2022
RCLRPT-22V315-8520.PDF 223.808KB
Recall 573 Report – November 1, 2022
RCLRPT-22V315-6264.PDF 223.806KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V315-5428.pdf 1436.617KB
Recall Quarterly Report #3, 2022-4
RCLQRT-22V315-2425.PDF 211.355KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V315-0913.pdf 375.144KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V315-8827.pdf 941.294KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V315-1274.pdf 1126.685KB
Remedy Instructions and TSB
RCRIT-22V315-6450.pdf 1148.618KB
Remedy Instructions and TSB
RCRIT-22V315-9033.pdf 1142.017KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V315-7174.pdf 1638.901KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V315-7540.pdf 1646.996KB
Remedy Instructions and TSB
RCRIT-22V315-8094.pdf 905.483KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V315-6220.pdf 1396.691KB
Remedy Instructions and TSB
RCRIT-22V315-6785.pdf 839.672KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V315-1968.pdf 1437.129KB
Remedy Instructions and TSB
RCRIT-22V315-0710.pdf 1057.305KB
Remedy Instructions and TSB
RCRIT-22V315-8861.pdf 1064.08KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V315-2058.pdf 1459.867KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V315-1406.pdf 1565.641KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V315-6181.pdf 1549.383KB
Recall Quarterly Report #4, 2023-1
RCLQRT-22V315-1316.PDF 211.464KB
Latest Recalls Documents
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V315&docType=RCL
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SEOCONTENT-START
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August, 2022 This notice applies to your vehicle, VIN: Inspect Brake Booster NHTSA Recall ID: 22V315 MBUSA ID: 2022050014 & 2022050015 Reminder Notification STOP DRIVE ORDER! Dear Mercedes-Benz Owner: STOP DRIVE – Your vehicle can be towed to an authorized dealer and a mobility solution provided or a mobile repair may be possible • An Inspection procedure is available • Schedule an appointment with your authorized Mercedes-Benz dealership as soon aspossible. • This repair will be provided FREE of charge. This notice is being sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has decided that a defect which relates to motor vehicle safety exists in certain Model Year (“MY”) 2006-2011 ML-Class and MY2006-2012 GL-Class and R-Class vehicles. Our records indicate that your vehicle is included in the affected population of vehicles. The original communication for this recall was sent to the owner who was on file as of June 2022. What is the issue? Moisture may accumulate and cause corrosion in the brake booster housing unit, which can result in reduced brake performance. In some cases of severe corrosion, a particularly strong or hard braking application may cause mechanical damage in the brake booster, which can result in brake failure. In this case, it would not be possible to decelerate the vehicle via the brake pedal. Reduced brake performance or brake failure can increase the risk of a crash or injury. Owners are advised not to drive their vehicles until the inspection is performed. What will your Mercedes-Benz Dealership do? An authorized Mercedes-Benz dealer will inspect the brake booster housing. While the repair time may be less than 1 hour, your dealer can provide you with a better estimate of the overall time for this inspection. After the inspection, your vehicle will fall into one of three categories: Category 1: Vehicles will have an aesthetic rubber sleeve removed to eliminate further risk of corrosion. Vehicles that do not show advanced corrosion may continue to be driven with no further action. Category 2: If, after the rubber sleeve is removed advanced corrosion is present, an additional diagnostic test will be performed to ensure the functionality of the brake booster. If the vehicle passes inspection, it may be driven but must return for an additional test and repair within two years. A certificate will be provided by the performing dealership. When the brake booster parts are available or the vehicle needs to be re-tested, an additional reminder owner notification letter will be mailed. Category 3: Vehicles that do not pass the additional diagnostic test will require a brake booster replacement and the stop drive will remain in effect. At this time, parts are not available for an immediate replacement. When parts are available, an additional owner notification letter will be sent. In the event your vehicle does not pass the diagnostic test, the vehicle may be stored at your residence or be towed to a dealership storage location. If the inspection was performed via mob.ile service and you choose to have the vehicle towed to a storage location, please contact the dealership to initiate the tow. If the dealership is unable to assist, please call 1-888-548-8514 to arrange a tow. In the event a brake booster repair is necessary, your authorized Mercedes-Benz dealer will help coordinate an individualized mobility solution since replacement parts are not available at this time. This service will be provided free of charge. How do I schedule an inspection? MBUSA strongly encourages you to schedule a mobile inspection with your local dealer. In the event a mobile inspection cannot be performed, a tow to your nearest authorized Mercedes-Benz dealership will be provided free of charge. To locate authorized dealers see www.MBUSA.com/recall. Please mention you are scheduling an appointment to inspect the brake booster housing under Recall Campaign #2022050014 or 2022050015. You may be asked for your 17-digit Vehicle Identification Number (VIN) which for your convenience is located above your name at the top of this letter. I need alternate transportation, what are my options? When available, a dealer may be able to provide a loaner vehicle. If no loaner vehicles are available, other solutions may be offered such as taxi/rideshare, public transportation cost reimbursement, and/or rental reimbursement. Please discuss with your dealer the conditions and availability of each option. Will this affect other brake system components? This recall relates to potential advanced corrosion on the brake booster housing. If other brake system component(s) are in need of repair/replacement such that they would impair or hinder inspecting the brake booster housing, the repair/replacement must be completed first to allow the brake booster housing to be inspected. These parts and labor costs are not covered under this recall and are the responsibility of the owner. I no longer feel safe in my car. What if I no longer want to drive this vehicle? We ensure you that the inspection program has been thoroughly vetted. If you still have concerns please contact our customer service center at 1-888-548-8514. Steps to take. • Find your nearest authorized Mercedes-Benz dealership at mbusa.com/recall to schedule your recall inspection. • Please mention you are scheduling an appointment for the Mercedes-Benz Brake Booster Recall Campaign 2022050014 or 2022050015. • You may be asked for your VIN, which for your convenience is located at the top of this letter. • Based on the outcome of your vehicle’s inspection, further steps will be provided as outlined above. What if I no longer own or drive the vehicle? In the event you no longer own or drive this vehicle, please visit mbusa.com/recalls to update your information by submitting your VIN using our VIN recall lookup tool andfilling out the “no longer own” section on the website. If possible, please provide any contact information of the current owner/driver so we can contact them. Additional Information for Owners: A VIN-based recall lookup tool is available at mbusa.com/recalls, which can be used to check whether a vehicle has been subject to a safety recall, or had the remedy performed. Should you have any questions or encounter any difficulty regarding this Recall Campaign, please contact an authorized Mercedes-Benz dealership. If this is a leased vehicle and the lessor and registered owner receive this notice, please forward this information by first class mail to the lessee within 10 business days to comply with Federal Regulations. Should an authorized Mercedes-Benz dealership be unable to address your concerns please contact us at 1-888-548-8514. We are always happy to hear from you. If an authorized Mercedes-Benz dealer for any reason is unable to remedy the situation without charge, or within a reasonable amount of time, Pursuant to law 49 U.S.C. Chapter 301, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, S.E., Washington, D.C. 20590 or call the toll-free Auto Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153); or go to https://www.safercar.gov. Reimbursement to Customers for Repairs Performed Prior to Recall If you have already paid to have this recall condition corrected you may be eligible to receive reimbursement. Requests for reimbursement may include parts, labor, fees and taxes. Reimbursement may be limited to the amount the repair would have cost if completed by an authorized Mercedes-Benz dealer. The following documentation must be presented to your dealer for reimbursement. Original or clear copy of all receipts, invoices and/or repair orders that show: • The name and address of the person who paid for the repair. • The Vehicle Identification Number (VIN) of the vehicle that was repaired. • What problem occurred, what repair was done, when it was done and who repaired it. • The total cost of the repair expense that is being claimed. • Proof of payment of repair (copy of front and back of cancelled check, or copy of credit card receipt). • Reimbursement will be made by check from your dealer. Please speak with your dealer concerning this matter. Thank you for your cooperation. We apologize for any inconvenience this may have caused and look forward to taking care of this important safety recall immediately. Sincerely, Mercedes-Benz USA
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-315 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Submission Date : Mercedes-Benz USA, LLC JUN 16, 2022 NHTSA Recall No. : 22V-315 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Mercedes-Benz USA, LLC Address : 13470 International Parkway Jacksonville FL 32218 Company phone : 1-877-496-3691 Population : Number of potentially involved : 292,287 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2009-2009 Mercedes-Benz GL320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 GL320BTC 1643 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2007-2007 Mercedes-Benz Mercedes-AMG R63 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007 Mercedes-AMG R63 72 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-315 Page 2 Vehicle 3 : 2010-2012 Mercedes-Benz GL350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2012 GL350BTC 10,515 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 4 : 2007-2012 Mercedes-Benz GL450 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007-2012 GL450 73,209 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 5 : 2008-2012 Mercedes-Benz GL550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008-2012 GL550 15,438 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 6 : 2009-2009 Mercedes-Benz ML320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 ML320BTC 2,264 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 3 Vehicle 7 : 2007-2008 Mercedes-Benz ML320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 ML320CDI 5,737 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 8 : 2006-2011 Mercedes-Benz ML350 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2011 ML350 118,312 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 9 : 2010-2011 Mercedes-Benz ML350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2011 ML350BTC 4,382 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 10 : 2010-2011 Mercedes-Benz ML450H Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : HYBRID ELECTRIC Descriptive Information : Mercedes-Benz 2010-2011 ML450H 843 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 4 Vehicle 11 : 2006-2007 Mercedes-Benz ML500 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2007 ML500 8,589 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 12 : 2008-2011 Mercedes-Benz ML550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008-2011 ML550 5,962 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 13 : 2007-2011 Mercedes-Benz Mercedes-AMG ML63 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007-2011 Mercedes-AMG ML63 1,926 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 14 : 2009-2009 Mercedes-Benz R320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 R320BTC 297 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 5 Vehicle 15 : 2007-2008 Mercedes-Benz R320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 R320CDI 1,736 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 16 : 2006-2012 Mercedes-Benz R350 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2012 R350 32,504 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 17 : 2010-2012 Mercedes-Benz R350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2012 R350BTC 966 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 18 : 2006-2007 Mercedes-Benz R500 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2007 R500 4,225 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 6 Vehicle 19 : 2008-2008 Mercedes-Benz R550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008 R550 1 Vehicle. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 20 : 2007-2008 Mercedes-Benz GL320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 GL320CDI 3666 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML, GL (164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : After extended time in the field and in conjunction with significant water exposure, this corrosion might lead to a leakage of the brake booster. In this case, the brake force support might be reduced, leading to an increase in the brake pedal forces required to decelerate the vehicle and/or to potentially increased stopping distance. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard braking maneuver to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the service brake. Thus, the risk of a crash or injury would be increased. The function of the foot parking brake is not affected by this issue. Description of the Cause : Moisture may wick under a rubber sleeve that is installed around the brake The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 7 Identification of Any Warning that can Occur : booster housing for aesthetic reasons. This might result in corrosion in the joint area of the brake booster housing. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. Involved Components : Component Name 1 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310427 Component Name 2 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310527 Component Name 3 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310627 Supplier Identification : Component Manufacturer Name : Continental Tire the Americas, LLC Address : 1830 MacMillan Park Dr. Fort Mill South Carolina 29707 Country : United States Chronology : Please see chronology supplement. The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 8 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : An authorized Mercedes-Benz dealer will remove the rubber sleeve and inspect the brake booster housing on the affected vehicles. Vehicles that do not exhibit advanced corrosion may continue to be driven with no further action. Vehicles that show advanced corrosion will have an additional test performed to ensure the functionality of the brake booster. Vehicles that pass the additional test may be driven for up to two years but must return for an additional repair. Vehicles that do not pass the additional test will require a brake booster replacement. The stop-drive notice will remain in effect for these vehicles until the brake booster is replaced. In the event a repair is necessary and cannot be carried out immediately, an authorized Mercedes-Benz dealer will help coordinate an individual solution for the customer, including alternate mobility. Pursuant to 49 C.F.R. § 577.11, MBUSA plans to provide notice about pre- notice reimbursement to owners since some of the involved vehicles could have been previously subject to the condition described. How Remedy Component Differs from Recalled Component : Brake booster without rubber sleeve installed. Brake Booster: A2514300000 Modification kit for brake pedal (only needed for a part of the affected vehicles): A2512900000 Identify How/When Recall Condition was Corrected in Production : The issue might occur on all vehicles of the subject models produced up to August 20, 2012. Recall Schedule : Description of Recall Schedule : MBUSA will issue a stop-drive notice and dealers will be notified of the pending voluntary recall campaign on May 12, 2022. MBUSA will issue a stop-drive notice and owners will be notified of the voluntary recall campaign on June 30, 2022. Planned Dealer Notification Date : MAY 12, 2022 – NR Planned Owner Notification Date : JUN 30, 2022 – NR * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-315 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Submission Date : Mercedes-Benz USA, LLC MAY 09, 2022 NHTSA Recall No. : 22V-315 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Mercedes-Benz USA, LLC Address : 13470 International Parkway Jacksonville FL 32218 Company phone : 1-877-496-3691 Population : Number of potentially involved : 292,287 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2009-2009 Mercedes-Benz GL320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 GL320BTC 1643 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2007-2008 Mercedes-Benz GL320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 GL320CDI 3666 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-315 Page 2 Vehicle 3 : 2010-2012 Mercedes-Benz GL350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2012 GL350BTC 10,515 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 4 : 2008-2012 Mercedes-Benz GL550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008-2012 GL550 15,438 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 5 : 2007-2012 Mercedes-Benz GL450 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007-2012 GL450 73,209 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 6 : 2007-2008 Mercedes-Benz ML320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 ML320CDI 5,737 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 3 Vehicle 7 : 2010-2011 Mercedes-Benz ML450H Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : HYBRID ELECTRIC Descriptive Information : Mercedes-Benz 2010-2011 ML450H 843 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 8 : 2006-2007 Mercedes-Benz ML500 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2007 ML500 8,589 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 9 : 2007-2011 Mercedes-Benz Mercedes-AMG ML63 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007-2011 Mercedes-AMG ML63 1,926 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 10 : 2009-2009 Mercedes-Benz ML320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 ML320BTC 2,264 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 4 Vehicle 11 : 2006-2011 Mercedes-Benz ML350 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2011 ML350 118,312 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 12 : 2010-2011 Mercedes-Benz ML350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2011 ML350BTC 4,382 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 13 : 2008-2011 Mercedes-Benz ML550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008-2011 ML550 5,962 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 14 : 2009-2009 Mercedes-Benz R320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 R320BTC 297 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 5 Vehicle 15 : 2007-2008 Mercedes-Benz R320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 R320CDI 1,736 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 16 : 2006-2012 Mercedes-Benz R350 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2012 R350 32,504 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 17 : 2010-2012 Mercedes-Benz R350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2012 R350BTC 966 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 18 : 2006-2007 Mercedes-Benz R500 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2007 R500 4,225 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 6 Vehicle 19 : 2008-2008 Mercedes-Benz R550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008 R550 1 Vehicle. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 20 : 2007-2007 Mercedes-Benz Mercedes-AMG R63 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007 Mercedes-AMG R63 72 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML, GL (164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : After extended time in the field and in conjunction with significant water exposure, this corrosion might lead to a leakage of the brake booster. In this case, the brake force support might be reduced, leading to an increase in the brake pedal forces required to decelerate the vehicle and/or to potentially increased stopping distance. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard braking maneuver to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the service brake. Thus, the risk of a crash or injury would be increased. The function of the foot parking brake is not affected by this issue. Description of the Cause : Moisture may wick under a rubber sleeve that is installed around the brake The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 7 Identification of Any Warning that can Occur : booster housing for aesthetic reasons. This might result in corrosion in the joint area of the brake booster housing. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. Involved Components : Component Name 1 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310427 Component Name 2 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310527 Component Name 3 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310627 Supplier Identification : Component Manufacturer Name : Continental Tire the Americas, LLC Address : 1830 MacMillan Park Dr. Fort Mill South Carolina 29707 Country : United States Chronology : Please see chronology supplement. The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 8 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : An authorized Mercedes-Benz dealer will remove the rubber sleeve, check the brake booster on the affected vehicles and -depending on the result of this inspection – replace as necessary. Pursuant to 49 C.F.R. § 577.11, MBUSA plans to provide notice about pre- notice reimbursement to owners since some of the involved vehicles could have been previously subject to the condition described. How Remedy Component Differs from Recalled Component : Brake booster without rubber sleeve installed. Brake Booster: A2514300000 Modification kit for brake pedal (only needed for a part of the affected vehicles): A2512900000 Identify How/When Recall Condition was Corrected in Production : The issue might occur on all vehicles of the subject models produced up to August 20, 2012. Recall Schedule : Description of Recall Schedule : MBUSA will issue a stop-drive notice and dealers will be notified of the pending voluntary recall campaign on May 16, 2022. MBUSA will issue a stop-drive notice and owners will be notified of the voluntary recall campaign on or before May 27, 2022. Planned Dealer Notification Date : MAY 16, 2022 – NR Planned Owner Notification Date : MAY 27, 2022 – NR * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-315 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Submission Date : Mercedes-Benz USA, LLC NOV 02, 2022 NHTSA Recall No. : 22V-315 Manufacturer Recall No. : See Recall Schedule Manufacturer Information : Manufacturer Name : Mercedes-Benz USA, LLC Address : 13470 International Parkway Jacksonville FL 32218 Company phone : 1-877-496-3691 Population : Number of potentially involved : 292,287 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2007-2008 Mercedes-Benz GL320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 GL320CDI 3666 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2009-2009 Mercedes-Benz GL320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 GL320BTC 1643 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-315 Page 2 Vehicle 3 : 2010-2012 Mercedes-Benz GL350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2012 GL350BTC 10,515 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 4 : 2007-2012 Mercedes-Benz GL450 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007-2012 GL450 73,209 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 5 : 2008-2012 Mercedes-Benz GL550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008-2012 GL550 15,438 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 6 : 2009-2009 Mercedes-Benz ML320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 ML320BTC 2,264 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 3 Vehicle 7 : 2007-2008 Mercedes-Benz ML320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 ML320CDI 5,737 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 8 : 2006-2011 Mercedes-Benz ML350 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2011 ML350 118,312 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 9 : 2010-2011 Mercedes-Benz ML350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2011 ML350BTC 4,382 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 10 : 2010-2011 Mercedes-Benz ML450H Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : HYBRID ELECTRIC Descriptive Information : Mercedes-Benz 2010-2011 ML450H 843 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 4 Vehicle 11 : 2006-2007 Mercedes-Benz ML500 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2007 ML500 8,589 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 12 : 2008-2011 Mercedes-Benz ML550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008-2011 ML550 5,962 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 13 : 2007-2011 Mercedes-Benz Mercedes-AMG ML63 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007-2011 Mercedes-AMG ML63 1,926 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 14 : 2009-2009 Mercedes-Benz R320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 R320BTC 297 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 5 Vehicle 15 : 2007-2008 Mercedes-Benz R320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 R320CDI 1,736 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 16 : 2006-2012 Mercedes-Benz R350 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2012 R350 32,504 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 17 : 2010-2012 Mercedes-Benz R350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2012 R350BTC 966 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 18 : 2006-2007 Mercedes-Benz R500 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2007 R500 4,225 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 6 Vehicle 19 : 2008-2008 Mercedes-Benz R550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008 R550 1 Vehicle. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 20 : 2007-2007 Mercedes-Benz Mercedes-AMG R63 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007 Mercedes-AMG R63 72 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML, GL (164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : After extended time in the field and in conjunction with significant water exposure, this corrosion might lead to a leakage of the brake booster. In this case, the brake force support might be reduced, leading to an increase in the brake pedal forces required to decelerate the vehicle and/or to potentially increased stopping distance. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard braking maneuver to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the service brake. Thus, the risk of a crash or injury would be increased. The function of the foot parking brake is not affected by this issue. Description of the Cause : Moisture may wick under a rubber sleeve that is installed around the brake The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 7 Identification of Any Warning that can Occur : booster housing for aesthetic reasons. This might result in corrosion in the joint area of the brake booster housing. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. Involved Components : Component Name 1 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310427 Component Name 2 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310527 Component Name 3 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310627 Supplier Identification : Component Manufacturer Name : Continental Tire the Americas, LLC Address : 1830 MacMillan Park Dr. Fort Mill South Carolina 29707 Country : United States Chronology : Please see chronology supplement. The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 8 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : An authorized Mercedes-Benz dealer will remove the rubber sleeve and inspect the brake booster housing on the affected vehicles. Vehicles that do not exhibit advanced corrosion may continue to be driven with no further action. Vehicles that show advanced corrosion will have an additional test performed to ensure the functionality of the brake booster. Vehicles that pass the additional test may be driven for up to two years but must return for an additional repair. Vehicles that do not pass the additional test will require a brake booster replacement. The stop-drive notice will remain in effect for these vehicles until the brake booster is replaced. In the event a repair is necessary and cannot be carried out immediately, an authorized Mercedes-Benz dealer will help coordinate an individual solution for the customer, including alternate mobility. Pursuant to 49 C.F.R. § 577.11, MBUSA plans to provide notice about pre- notice reimbursement to owners since some of the involved vehicles could have been previously subject to the condition described. How Remedy Component Differs from Recalled Component : Brake booster without rubber sleeve installed. Brake Booster: A2514300000 Modification kit for brake pedal (only needed for a part of the affected vehicles): A2512900000 Identify How/When Recall Condition was Corrected in Production : The issue might occur on all vehicles of the subject models produced up to August 20, 2012. Recall Schedule : Description of Recall Schedule : MBUSA will issue a stop-drive notice and dealers will be notified of the pending voluntary recall campaign on May 12, 2022. MBUSA will issue a stop-drive notice and owners will be notified of the voluntary recall campaign on June 30, 2022. MBUSA mailed customer renotification letters on August 31, 2022. Inspection Campaign Numbers: 2022050014 & 2022050015 Replace Brake Booster-Category 3 Only Campaign Numbers: 2022090006 & 2022090007 MBUSA mailed customer notifications letters on October 31, 2022 and November 3, 2022 for Category 3 vehicles. Planned Dealer Notification Date : MAY 12, 2022 – NR Planned Owner Notification Date : JUN 30, 2022 – NR * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-315 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Submission Date : Mercedes-Benz USA, LLC NOV 01, 2022 NHTSA Recall No. : 22V-315 Manufacturer Recall No. : See Recall Schedule Manufacturer Information : Manufacturer Name : Mercedes-Benz USA, LLC Address : 13470 International Parkway Jacksonville FL 32218 Company phone : 1-877-496-3691 Population : Number of potentially involved : 292,287 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2007-2008 Mercedes-Benz GL320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 GL320CDI 3666 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2007-2007 Mercedes-Benz Mercedes-AMG R63 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007 Mercedes-AMG R63 72 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-315 Page 2 Vehicle 3 : 2010-2012 Mercedes-Benz GL350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2012 GL350BTC 10,515 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 4 : 2007-2012 Mercedes-Benz GL450 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007-2012 GL450 73,209 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 5 : 2008-2012 Mercedes-Benz GL550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008-2012 GL550 15,438 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 6 : 2009-2009 Mercedes-Benz ML320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 ML320BTC 2,264 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 3 Vehicle 7 : 2007-2008 Mercedes-Benz ML320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 ML320CDI 5,737 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 8 : 2006-2011 Mercedes-Benz ML350 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2011 ML350 118,312 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 9 : 2010-2011 Mercedes-Benz ML350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2011 ML350BTC 4,382 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 10 : 2010-2011 Mercedes-Benz ML450H Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : HYBRID ELECTRIC Descriptive Information : Mercedes-Benz 2010-2011 ML450H 843 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 4 Vehicle 11 : 2006-2007 Mercedes-Benz ML500 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2007 ML500 8,589 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 12 : 2008-2011 Mercedes-Benz ML550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008-2011 ML550 5,962 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 13 : 2007-2011 Mercedes-Benz Mercedes-AMG ML63 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007-2011 Mercedes-AMG ML63 1,926 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 14 : 2009-2009 Mercedes-Benz R320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 R320BTC 297 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 5 Vehicle 15 : 2007-2008 Mercedes-Benz R320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 R320CDI 1,736 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 16 : 2006-2012 Mercedes-Benz R350 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2012 R350 32,504 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 17 : 2010-2012 Mercedes-Benz R350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2012 R350BTC 966 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 18 : 2006-2007 Mercedes-Benz R500 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2007 R500 4,225 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 6 Vehicle 19 : 2008-2008 Mercedes-Benz R550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008 R550 1 Vehicle. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 20 : 2009-2009 Mercedes-Benz GL320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 GL320BTC 1643 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML, GL (164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : After extended time in the field and in conjunction with significant water exposure, this corrosion might lead to a leakage of the brake booster. In this case, the brake force support might be reduced, leading to an increase in the brake pedal forces required to decelerate the vehicle and/or to potentially increased stopping distance. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard braking maneuver to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the service brake. Thus, the risk of a crash or injury would be increased. The function of the foot parking brake is not affected by this issue. Description of the Cause : Moisture may wick under a rubber sleeve that is installed around the brake The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 7 Identification of Any Warning that can Occur : booster housing for aesthetic reasons. This might result in corrosion in the joint area of the brake booster housing. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. Involved Components : Component Name 1 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310427 Component Name 2 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310527 Component Name 3 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310627 Supplier Identification : Component Manufacturer Name : Continental Tire the Americas, LLC Address : 1830 MacMillan Park Dr. Fort Mill South Carolina 29707 Country : United States Chronology : Please see chronology supplement. The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 8 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : An authorized Mercedes-Benz dealer will remove the rubber sleeve and inspect the brake booster housing on the affected vehicles. Vehicles that do not exhibit advanced corrosion may continue to be driven with no further action. Vehicles that show advanced corrosion will have an additional test performed to ensure the functionality of the brake booster. Vehicles that pass the additional test may be driven for up to two years but must return for an additional repair. Vehicles that do not pass the additional test will require a brake booster replacement. The stop-drive notice will remain in effect for these vehicles until the brake booster is replaced. In the event a repair is necessary and cannot be carried out immediately, an authorized Mercedes-Benz dealer will help coordinate an individual solution for the customer, including alternate mobility. Pursuant to 49 C.F.R. § 577.11, MBUSA plans to provide notice about pre- notice reimbursement to owners since some of the involved vehicles could have been previously subject to the condition described. How Remedy Component Differs from Recalled Component : Brake booster without rubber sleeve installed. Brake Booster: A2514300000 Modification kit for brake pedal (only needed for a part of the affected vehicles): A2512900000 Identify How/When Recall Condition was Corrected in Production : The issue might occur on all vehicles of the subject models produced up to August 20, 2012. Recall Schedule : Description of Recall Schedule : MBUSA will issue a stop-drive notice and dealers will be notified of the pending voluntary recall campaign on May 12, 2022. MBUSA will issue a stop-drive notice and owners will be notified of the voluntary recall campaign on June 30, 2022. MBUSA mailed customer renotification letters on August 31, 2022. Inspection Campaign Numbers: 2022050014 & 2022050015 Replace Brake Booster-Category 3 Only Campaign Numbers: 2022090006 & 2022090007 MBUSA mailed customer notifications letters on October 31, 2022 for Category 3 vehicles. Planned Dealer Notification Date : MAY 12, 2022 – NR Planned Owner Notification Date : JUN 30, 2022 – NR * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-315 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Submission Date : Mercedes-Benz USA, LLC MAY 11, 2022 NHTSA Recall No. : 22V-315 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Mercedes-Benz USA, LLC Address : 13470 International Parkway Jacksonville FL 32218 Company phone : 1-877-496-3691 Population : Number of potentially involved : 292,287 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2009-2009 Mercedes-Benz GL320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 GL320BTC 1643 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2007-2008 Mercedes-Benz GL320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 GL320CDI 3666 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-315 Page 2 Vehicle 3 : 2010-2012 Mercedes-Benz GL350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2012 GL350BTC 10,515 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 4 : 2007-2012 Mercedes-Benz GL450 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007-2012 GL450 73,209 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 5 : 2008-2012 Mercedes-Benz GL550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008-2012 GL550 15,438 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 6 : 2009-2009 Mercedes-Benz ML320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 ML320BTC 2,264 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 3 Vehicle 7 : 2007-2008 Mercedes-Benz ML320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 ML320CDI 5,737 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 8 : 2006-2011 Mercedes-Benz ML350 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2011 ML350 118,312 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 9 : 2010-2011 Mercedes-Benz ML350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2011 ML350BTC 4,382 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 10 : 2010-2011 Mercedes-Benz ML450H Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : HYBRID ELECTRIC Descriptive Information : Mercedes-Benz 2010-2011 ML450H 843 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 4 Vehicle 11 : 2006-2007 Mercedes-Benz ML500 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2007 ML500 8,589 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 12 : 2008-2011 Mercedes-Benz ML550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008-2011 ML550 5,962 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 13 : 2007-2011 Mercedes-Benz Mercedes-AMG ML63 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007-2011 Mercedes-AMG ML63 1,926 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 14 : 2009-2009 Mercedes-Benz R320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 R320BTC 297 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 5 Vehicle 15 : 2007-2008 Mercedes-Benz R320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 R320CDI 1,736 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 16 : 2006-2012 Mercedes-Benz R350 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2012 R350 32,504 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 17 : 2010-2012 Mercedes-Benz R350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2012 R350BTC 966 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 18 : 2006-2007 Mercedes-Benz R500 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2007 R500 4,225 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 6 Vehicle 19 : 2008-2008 Mercedes-Benz R550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008 R550 1 Vehicle. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 20 : 2007-2007 Mercedes-Benz Mercedes-AMG R63 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007 Mercedes-AMG R63 72 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML, GL (164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : After extended time in the field and in conjunction with significant water exposure, this corrosion might lead to a leakage of the brake booster. In this case, the brake force support might be reduced, leading to an increase in the brake pedal forces required to decelerate the vehicle and/or to potentially increased stopping distance. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard braking maneuver to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the service brake. Thus, the risk of a crash or injury would be increased. The function of the foot parking brake is not affected by this issue. Description of the Cause : Moisture may wick under a rubber sleeve that is installed around the brake The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 7 Identification of Any Warning that can Occur : booster housing for aesthetic reasons. This might result in corrosion in the joint area of the brake booster housing. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. Involved Components : Component Name 1 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310427 Component Name 2 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310527 Component Name 3 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310627 Supplier Identification : Component Manufacturer Name : Continental Tire the Americas, LLC Address : 1830 MacMillan Park Dr. Fort Mill South Carolina 29707 Country : United States Chronology : Please see chronology supplement. The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 8 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : An authorized Mercedes-Benz dealer will remove the rubber sleeve and inspect the brake booster housing on the affected vehicles. Vehicles that do not exhibit advanced corrosion may continue to be driven with no further action. Vehicles that show advanced corrosion will have an additional test performed to ensure the functionality of the brake booster. Vehicles that pass the additional test may be driven for up to two years but must return for an additional repair. Vehicles that do not pass the additional test will require a brake booster replacement. The stop-drive notice will remain in effect for these vehicles until the brake booster is replaced. In the event a repair is necessary and cannot be carried out immediately, an authorized Mercedes-Benz dealer will help coordinate an individual solution for the customer, including alternate mobility. Pursuant to 49 C.F.R. § 577.11, MBUSA plans to provide notice about pre- notice reimbursement to owners since some of the involved vehicles could have been previously subject to the condition described. How Remedy Component Differs from Recalled Component : Brake booster without rubber sleeve installed. Brake Booster: A2514300000 Modification kit for brake pedal (only needed for a part of the affected vehicles): A2512900000 Identify How/When Recall Condition was Corrected in Production : The issue might occur on all vehicles of the subject models produced up to August 20, 2012. Recall Schedule : Description of Recall Schedule : MBUSA will issue a stop-drive notice and dealers will be notified of the pending voluntary recall campaign on May 12, 2022. MBUSA will issue a stop-drive notice and owners will be notified of the voluntary recall campaign on or before May 27, 2022. Planned Dealer Notification Date : MAY 12, 2022 – NR Planned Owner Notification Date : MAY 27, 2022 – NR * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-315 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Submission Date : Mercedes-Benz USA, LLC JUL 01, 2022 NHTSA Recall No. : 22V-315 Manufacturer Recall No. : 2022050014 & 15 Manufacturer Information : Manufacturer Name : Mercedes-Benz USA, LLC Address : 13470 International Parkway Jacksonville FL 32218 Company phone : 1-877-496-3691 Population : Number of potentially involved : 292,287 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2009-2009 Mercedes-Benz GL320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 GL320BTC 1643 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2007-2008 Mercedes-Benz GL320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 GL320CDI 3666 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-315 Page 2 Vehicle 3 : 2010-2012 Mercedes-Benz GL350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2012 GL350BTC 10,515 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 4 : 2007-2012 Mercedes-Benz GL450 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007-2012 GL450 73,209 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 5 : 2008-2012 Mercedes-Benz GL550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008-2012 GL550 15,438 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 6 : 2009-2009 Mercedes-Benz ML320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 ML320BTC 2,264 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 3 Vehicle 7 : 2007-2008 Mercedes-Benz ML320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 ML320CDI 5,737 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 8 : 2006-2011 Mercedes-Benz ML350 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2011 ML350 118,312 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 9 : 2010-2011 Mercedes-Benz ML350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2011 ML350BTC 4,382 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 10 : 2010-2011 Mercedes-Benz ML450H Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : HYBRID ELECTRIC Descriptive Information : Mercedes-Benz 2010-2011 ML450H 843 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 4 Vehicle 11 : 2006-2007 Mercedes-Benz ML500 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2007 ML500 8,589 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 12 : 2008-2011 Mercedes-Benz ML550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008-2011 ML550 5,962 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 13 : 2007-2011 Mercedes-Benz Mercedes-AMG ML63 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007-2011 Mercedes-AMG ML63 1,926 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 14 : 2009-2009 Mercedes-Benz R320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 R320BTC 297 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 5 Vehicle 15 : 2007-2008 Mercedes-Benz R320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 R320CDI 1,736 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 16 : 2006-2012 Mercedes-Benz R350 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2012 R350 32,504 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 17 : 2010-2012 Mercedes-Benz R350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2012 R350BTC 966 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 18 : 2006-2007 Mercedes-Benz R500 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2007 R500 4,225 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 6 Vehicle 19 : 2008-2008 Mercedes-Benz R550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008 R550 1 Vehicle. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 20 : 2007-2007 Mercedes-Benz Mercedes-AMG R63 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007 Mercedes-AMG R63 72 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML, GL (164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : After extended time in the field and in conjunction with significant water exposure, this corrosion might lead to a leakage of the brake booster. In this case, the brake force support might be reduced, leading to an increase in the brake pedal forces required to decelerate the vehicle and/or to potentially increased stopping distance. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard braking maneuver to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the service brake. Thus, the risk of a crash or injury would be increased. The function of the foot parking brake is not affected by this issue. Description of the Cause : Moisture may wick under a rubber sleeve that is installed around the brake The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 7 Identification of Any Warning that can Occur : booster housing for aesthetic reasons. This might result in corrosion in the joint area of the brake booster housing. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. Involved Components : Component Name 1 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310427 Component Name 2 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310527 Component Name 3 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310627 Supplier Identification : Component Manufacturer Name : Continental Tire the Americas, LLC Address : 1830 MacMillan Park Dr. Fort Mill South Carolina 29707 Country : United States Chronology : Please see chronology supplement. The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 8 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : An authorized Mercedes-Benz dealer will remove the rubber sleeve and inspect the brake booster housing on the affected vehicles. Vehicles that do not exhibit advanced corrosion may continue to be driven with no further action. Vehicles that show advanced corrosion will have an additional test performed to ensure the functionality of the brake booster. Vehicles that pass the additional test may be driven for up to two years but must return for an additional repair. Vehicles that do not pass the additional test will require a brake booster replacement. The stop-drive notice will remain in effect for these vehicles until the brake booster is replaced. In the event a repair is necessary and cannot be carried out immediately, an authorized Mercedes-Benz dealer will help coordinate an individual solution for the customer, including alternate mobility. Pursuant to 49 C.F.R. § 577.11, MBUSA plans to provide notice about pre- notice reimbursement to owners since some of the involved vehicles could have been previously subject to the condition described. How Remedy Component Differs from Recalled Component : Brake booster without rubber sleeve installed. Brake Booster: A2514300000 Modification kit for brake pedal (only needed for a part of the affected vehicles): A2512900000 Identify How/When Recall Condition was Corrected in Production : The issue might occur on all vehicles of the subject models produced up to August 20, 2012. Recall Schedule : Description of Recall Schedule : MBUSA will issue a stop-drive notice and dealers will be notified of the pending voluntary recall campaign on May 12, 2022. MBUSA will issue a stop-drive notice and owners will be notified of the voluntary recall campaign on June 30, 2022. Planned Dealer Notification Date : MAY 12, 2022 – NR Planned Owner Notification Date : JUN 30, 2022 – NR * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-315 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Submission Date : Mercedes-Benz USA, LLC SEP 08, 2022 NHTSA Recall No. : 22V-315 Manufacturer Recall No. : 2022050014 & 15 Manufacturer Information : Manufacturer Name : Mercedes-Benz USA, LLC Address : 13470 International Parkway Jacksonville FL 32218 Company phone : 1-877-496-3691 Population : Number of potentially involved : 292,287 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2009-2009 Mercedes-Benz GL320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 GL320BTC 1643 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2007-2007 Mercedes-Benz Mercedes-AMG R63 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007 Mercedes-AMG R63 72 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-315 Page 2 Vehicle 3 : 2010-2012 Mercedes-Benz GL350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2012 GL350BTC 10,515 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 4 : 2007-2012 Mercedes-Benz GL450 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007-2012 GL450 73,209 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 5 : 2008-2012 Mercedes-Benz GL550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008-2012 GL550 15,438 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 6 : 2009-2009 Mercedes-Benz ML320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 ML320BTC 2,264 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 3 Vehicle 7 : 2007-2008 Mercedes-Benz ML320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 ML320CDI 5,737 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 8 : 2006-2011 Mercedes-Benz ML350 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2011 ML350 118,312 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 9 : 2010-2011 Mercedes-Benz ML350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2011 ML350BTC 4,382 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 10 : 2010-2011 Mercedes-Benz ML450H Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : HYBRID ELECTRIC Descriptive Information : Mercedes-Benz 2010-2011 ML450H 843 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 4 Vehicle 11 : 2006-2007 Mercedes-Benz ML500 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2007 ML500 8,589 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 12 : 2008-2011 Mercedes-Benz ML550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008-2011 ML550 5,962 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 13 : 2007-2011 Mercedes-Benz Mercedes-AMG ML63 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007-2011 Mercedes-AMG ML63 1,926 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 14 : 2009-2009 Mercedes-Benz R320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 R320BTC 297 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 5 Vehicle 15 : 2007-2008 Mercedes-Benz R320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 R320CDI 1,736 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 16 : 2006-2012 Mercedes-Benz R350 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2012 R350 32,504 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 17 : 2010-2012 Mercedes-Benz R350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2012 R350BTC 966 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 18 : 2006-2007 Mercedes-Benz R500 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2007 R500 4,225 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 6 Vehicle 19 : 2008-2008 Mercedes-Benz R550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008 R550 1 Vehicle. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 20 : 2007-2008 Mercedes-Benz GL320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 GL320CDI 3666 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML, GL (164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : After extended time in the field and in conjunction with significant water exposure, this corrosion might lead to a leakage of the brake booster. In this case, the brake force support might be reduced, leading to an increase in the brake pedal forces required to decelerate the vehicle and/or to potentially increased stopping distance. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard braking maneuver to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the service brake. Thus, the risk of a crash or injury would be increased. The function of the foot parking brake is not affected by this issue. Description of the Cause : Moisture may wick under a rubber sleeve that is installed around the brake The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 7 Identification of Any Warning that can Occur : booster housing for aesthetic reasons. This might result in corrosion in the joint area of the brake booster housing. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. Involved Components : Component Name 1 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310427 Component Name 2 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310527 Component Name 3 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310627 Supplier Identification : Component Manufacturer Name : Continental Tire the Americas, LLC Address : 1830 MacMillan Park Dr. Fort Mill South Carolina 29707 Country : United States Chronology : Please see chronology supplement. The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 8 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : An authorized Mercedes-Benz dealer will remove the rubber sleeve and inspect the brake booster housing on the affected vehicles. Vehicles that do not exhibit advanced corrosion may continue to be driven with no further action. Vehicles that show advanced corrosion will have an additional test performed to ensure the functionality of the brake booster. Vehicles that pass the additional test may be driven for up to two years but must return for an additional repair. Vehicles that do not pass the additional test will require a brake booster replacement. The stop-drive notice will remain in effect for these vehicles until the brake booster is replaced. In the event a repair is necessary and cannot be carried out immediately, an authorized Mercedes-Benz dealer will help coordinate an individual solution for the customer, including alternate mobility. Pursuant to 49 C.F.R. § 577.11, MBUSA plans to provide notice about pre- notice reimbursement to owners since some of the involved vehicles could have been previously subject to the condition described. How Remedy Component Differs from Recalled Component : Brake booster without rubber sleeve installed. Brake Booster: A2514300000 Modification kit for brake pedal (only needed for a part of the affected vehicles): A2512900000 Identify How/When Recall Condition was Corrected in Production : The issue might occur on all vehicles of the subject models produced up to August 20, 2012. Recall Schedule : Description of Recall Schedule : MBUSA will issue a stop-drive notice and dealers will be notified of the pending voluntary recall campaign on May 12, 2022. MBUSA will issue a stop-drive notice and owners will be notified of the voluntary recall campaign on June 30, 2022. MBUSA mailed customer renotification letters on August 31, 2022. Planned Dealer Notification Date : MAY 12, 2022 – NR Planned Owner Notification Date : JUN 30, 2022 – NR * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-315 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Submission Date : Mercedes-Benz USA, LLC OCT 24, 2022 NHTSA Recall No. : 22V-315 Manufacturer Recall No. : See Recall Schedule Manufacturer Information : Manufacturer Name : Mercedes-Benz USA, LLC Address : 13470 International Parkway Jacksonville FL 32218 Company phone : 1-877-496-3691 Population : Number of potentially involved : 292,287 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2009-2009 Mercedes-Benz GL320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 GL320BTC 1643 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2007-2008 Mercedes-Benz GL320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 GL320CDI 3666 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-315 Page 2 Vehicle 3 : 2010-2012 Mercedes-Benz GL350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2012 GL350BTC 10,515 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 4 : 2007-2012 Mercedes-Benz GL450 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007-2012 GL450 73,209 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 5 : 2008-2012 Mercedes-Benz GL550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008-2012 GL550 15,438 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 6 : 2009-2009 Mercedes-Benz ML320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 ML320BTC 2,264 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 3 Vehicle 7 : 2007-2008 Mercedes-Benz ML320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 ML320CDI 5,737 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 8 : 2006-2011 Mercedes-Benz ML350 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2011 ML350 118,312 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 9 : 2010-2011 Mercedes-Benz ML350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2011 ML350BTC 4,382 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 10 : 2010-2011 Mercedes-Benz ML450H Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : HYBRID ELECTRIC Descriptive Information : Mercedes-Benz 2010-2011 ML450H 843 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 4 Vehicle 11 : 2006-2007 Mercedes-Benz ML500 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2007 ML500 8,589 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 12 : 2008-2011 Mercedes-Benz ML550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008-2011 ML550 5,962 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 13 : 2007-2011 Mercedes-Benz Mercedes-AMG ML63 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007-2011 Mercedes-AMG ML63 1,926 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 14 : 2009-2009 Mercedes-Benz R320BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2009 R320BTC 297 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 5 Vehicle 15 : 2007-2008 Mercedes-Benz R320CDI Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2007-2008 R320CDI 1,736 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 16 : 2006-2012 Mercedes-Benz R350 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2012 R350 32,504 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 17 : 2010-2012 Mercedes-Benz R350BTC Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : DIESEL Descriptive Information : Mercedes-Benz 2010-2012 R350BTC 966 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 18 : 2006-2007 Mercedes-Benz R500 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2006-2007 R500 4,225 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 6 Vehicle 19 : 2008-2008 Mercedes-Benz R550 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2008 R550 1 Vehicle. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 20 : 2007-2007 Mercedes-Benz Mercedes-AMG R63 Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : Mercedes-Benz 2007 Mercedes-AMG R63 72 Vehicles. The recall population was determined through production records. Vehicles not included in this recall do not utilize an aesthetic rubber sleeve around the brake booster housing. Production Dates : OCT 21, 2004 – JUL 11, 2012 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML, GL (164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : After extended time in the field and in conjunction with significant water exposure, this corrosion might lead to a leakage of the brake booster. In this case, the brake force support might be reduced, leading to an increase in the brake pedal forces required to decelerate the vehicle and/or to potentially increased stopping distance. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard braking maneuver to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the service brake. Thus, the risk of a crash or injury would be increased. The function of the foot parking brake is not affected by this issue. Description of the Cause : Moisture may wick under a rubber sleeve that is installed around the brake The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 7 Identification of Any Warning that can Occur : booster housing for aesthetic reasons. This might result in corrosion in the joint area of the brake booster housing. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. Involved Components : Component Name 1 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310427 Component Name 2 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310527 Component Name 3 : Brake Booster Component Description : Brake Booster Component Part Number : A1644310627 Supplier Identification : Component Manufacturer Name : Continental Tire the Americas, LLC Address : 1830 MacMillan Park Dr. Fort Mill South Carolina 29707 Country : United States Chronology : Please see chronology supplement. The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-315 Page 8 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : An authorized Mercedes-Benz dealer will remove the rubber sleeve and inspect the brake booster housing on the affected vehicles. Vehicles that do not exhibit advanced corrosion may continue to be driven with no further action. Vehicles that show advanced corrosion will have an additional test performed to ensure the functionality of the brake booster. Vehicles that pass the additional test may be driven for up to two years but must return for an additional repair. Vehicles that do not pass the additional test will require a brake booster replacement. The stop-drive notice will remain in effect for these vehicles until the brake booster is replaced. In the event a repair is necessary and cannot be carried out immediately, an authorized Mercedes-Benz dealer will help coordinate an individual solution for the customer, including alternate mobility. Pursuant to 49 C.F.R. § 577.11, MBUSA plans to provide notice about pre- notice reimbursement to owners since some of the involved vehicles could have been previously subject to the condition described. How Remedy Component Differs from Recalled Component : Brake booster without rubber sleeve installed. Brake Booster: A2514300000 Modification kit for brake pedal (only needed for a part of the affected vehicles): A2512900000 Identify How/When Recall Condition was Corrected in Production : The issue might occur on all vehicles of the subject models produced up to August 20, 2012. Recall Schedule : Description of Recall Schedule : MBUSA will issue a stop-drive notice and dealers will be notified of the pending voluntary recall campaign on May 12, 2022. MBUSA will issue a stop-drive notice and owners will be notified of the voluntary recall campaign on June 30, 2022. MBUSA mailed customer renotification letters on August 31, 2022. Inspection Campaign Numbers: 2022050014 & 2022050015 Replace Brake Booster-Category 3 Only Campaign Numbers: 2022090006 & 2022090007 Planned Dealer Notification Date : MAY 12, 2022 – NR Planned Owner Notification Date : JUN 30, 2022 – NR * NR – Not Reported
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lhisnotice applies to your vehicle, VIN: Replace Brake !Bo oster NIH’lf’SA Recall ID: 22V315 MBUSA ID: 2022090006 & 2022090007 STOP DRIVEREMEDY I1111111111111IIIII111111111II111I111I’I’111111111II1111111111111 • Replacement parts are avail.able for Category 3 ONLY. • Schedule an appointment with your authorized Mercedes-Benz dealership as soon as possible. • This repair will be provided FREE of charge. October, 2022 Dear Mercedes-Benz Owner: This notice is being sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has decided that a defect which relates to motor vehicle safety exists in certain Model Year (“MY”) 2006-2011 ML-Class and MY2006-2012 GL-Class and R-Class vehicles. Our records indicate that your vehicle is included in the affected population of vehicles. What is the issue? Moisture may accumulate and cause corrosion in the brake booster housing unit, which can result in reduced brake perfonnance. In some cases of severe corrosion, a particularly strong or hard braking application may cause mechanical damage in the brake booster, which can result in brake failure. In this case, it would not be possible to decelerate the vehicle via the brake pedal. Reduced brake performance or brake failure can increase the risk of a crash or injury. You are adlvisedlnot to drive your vehicle until the replacement is !Performed. What will your Mercedes-Benz Dealership do? Parts are only available for Category 3 vehicles to repair the recall condition. An authorized Mercedes-Benz dealer will replace the brake booster, free of charge. While the repair time may be less than 3 hours, your dealer can provide you with a better estimate of the overall time for this work. Hlow do I schedule the brake booster replacement? • If the vehicle was stored at the dealership location where it was inspected, no further action is necessary. The dealership will replace the brake booster and notify you when the repair is completed. • If your vehicle is at a different location than the inspecting dealership and the vehicle is close to the inspecting dealership, please contact the dealer directly to schedule an appointment and tow to have the repair completed. • If your vehicle is not close to the inspecting dealership, locate an authorized dealer on www.MBUSA.com/recall. Please mention you are scheduling an appointment to replace the brake booster housing under Recall Campaign 2022090006 or 2022090007. You may be asked for your 17-digit Vehicle Identification Number (VIN) which for your convenience is located above your name at the top of this letter. When do the mobility services end? A maximum of five (5) days after the replacement of the brake booster, all mobility services will end. ff there is a circumstance where you are unable to pick up your vehicle immediately, please contact your local dealership to coordinate. What are next steps after the brake booster isreplaced? Once the brake booster is replaced, the issue is resolved and no further action is required for this recall campaign. Steps to take. • Find your nearest authorized Mercedes-Benz dealership at mbusa.com/recaUto schedule your recall repair if the vehicle is not at the original inspecting dealership. • Please mention you are scheduling an appointment to replace the Brake Booster for Recall Campaign 2022090006 or 2022090007. • You may be asked for your VIN, which for your convenience is located at the top of this letter. What if I no longer own or drive the vehicle? In the event you no longer own or drive this vehicle, please visit mbusa.com/recalls to update your information by submitting your VIN using our VIN recall lookup tool and filling out the “no longer own” section on the website. If possible, please provide any contact information of the current owner/driver so we can contact them. Additional Information for Owners: A VIN-based recall lookup tool is available at mbusa.com/recalls, which can be used to check whether a vehicle has been subject to a safety recall, or had the remedy performed. Should you have any questions or encounter any difficulty regarding this Recall Campaign, please contact an authorized Mercedes-Benz dealership. If this is a leased vehicle and the lessor and registered owner receive this notice, please forward this information by first class mail to the lessee within 10 business days to comply with Federal Regulations. Should an authorized Mercedes-Benz dealership be unable to address your concerns please contact us at 1′”888-548°8514. We are always happy to hear from you. If an authorized Mercedes-Benz dealer for any reason is unable to remedy the situation without charge, or within a reasonable amount of time, Pursuant to law 49 U.S.C. Chapter 301, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, S.E., Washington, D.C. 20590 or call the toll-free Auto Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153); or go to https://www.safercar.gov. R p R If you have already paid to have this recall condition corrected you may be eligible to receive reimbursement. Requests for reimbursement may include parts, labor, fees and taxes. Reimbursement may be limited to the amount the repair would have cost if completed by an authorized Mercedes-Benz dealer. The following documentation must be presented to your dealer for reimbursement. Original or clear copy of all receipts, invoices and/or repair orders that show: • The name and address of the person who paid for the repair. • The Vehicle Identification Number (VIN) of the vehicle that was repaired. • What problem occurred, what repair was done, when it was done and who repaired it. • The total cost of the repair expense that is being claimed. • Proof of payment of repair (copy of front and back of cancelled check, or copy of credit card receipt). • Reimbursement will be made by check from your dealer. Please speak with your dealer concerning this matter. Thank you for your cooperation. We apologize for any inconvenience this may have caused and look forward to taking care of this important safety recall immediately. Sincerely, Mercedes-Benz USA
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2022050014 ‘ ‘ ” June, 2022 This notice applies to your vehicle, VIN: lns1Pect !Brake Booster NIH’if’SA Recall m: 22V315 MBUSAID: 2022050014 & 2022050015 S1’0PDRIVfEORDER! Dear Mercedes-Benz Owner: STOP ORNE – Your vehicle can be towed to an authorized dealer and a mobility solution provided or a mobile repair may be possible • An Inspection procedure is available • Schedule an appointment with your authorized Mercedes-Benz dealership as soon as possible. • Thisrepair will be provided FREE of charge. This notice is being sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has decided that a defect which relates to motor vehicle safety exists in certain Model Year (“MY”) 2006-2011 ML-Class and MY2006-2012 GL-Class and R-Class vehicles. Our records indicate that your vehicle is included in the affected population of vehicles. What is the issue? Moisture may accumulate and cause corrosion in the brake booster housing unit, which can result in reduced brake performance. In some cases of severe corrosion, a particularly strong or hard braking application may cause mechanical damage in the brake booster, which can result in brake failure. In this case, it would not be possible to decelerate the vehicle via the brake pedal. Reduced brake performance or brake failure can increase the risk of a crash or injury. Ow1111ers are advised 1111ot to drove tlheor vehicles unto! tlhe i1111spectoon is performed!. What will your Mercede&-Benz Dealership do? An authorized Mercedes-Benz dealer will inspect the brake booster housing. While the repair time may be less than 1 hour, your dealer can provide you with a better estimate of the overall time for this inspection. After the inspection, your vehicle will fall into one of three categories: Category 1: Vehicles will have an aesthetic rubber sleeve removed to eliminate further risk of corrosion. Vehicles that do not show advanced corrosion may continue to be driven with no further action. Category 2: If, after the rubber sleeve is removed advanced corrosion is present, an additional diagnostic test will be performed to ensure the functionality of the brake booster. If the vehicle passes inspection, it may be driven but must return for an additional test and repair within two years. A certificate will be provided by the performing dealership. When the brake booster parts are available or the vehicle needs to be re-tested, an additional reminder owner notification letter will be mailed. Category 3: Vehicles that do not pass the additional diagnostic test will require a brake booster replacement and the stop drive will remain in effect. At this time, parts are not available for an immediate replacement. When parts are available, an additional owner notification letter will be sent. In the event your vehicle does not pass the diagnostic test, the vehicle may be stored at your residence or be towed to a dealership storage location. If the inspection was performed via mobile service and you choose to have the vehicle towed to a storage location, please contact the dealership to initiate the tow. If the dealership is unable to assist, please call 1-888-548–8514 to arrange a tow. In the event a brake booster repair is necessary, your authorized Mercedes-Benz dealer will help coordinate an individualized mobility solution since replacement parts are not available at this time. This service wmbe provided free of charge. Hlow do I schedule aninspection? MBUSA strongly encourages you to schedule a mobile inspection with your local dealer. In the event a mobile inspection cannot be performed, a tow to your nearest authorized Mercedes-Benz dealership will be provided free of charge. To locate authorized dealers see www.MBUSA.com/recall. Please mention you are scheduling an appointment to inspect the brake booster housing under Recall Campaign #2022050014 or 2022050015. You may be asked for your 17-digit Vehicle Identification Number (VIN) which for your convenience is located above your name at the top of this letter. I need alternate transportation, what are myoptions? When available, a dealer may be able to provide a loaner vehicle. If no loaner vehicles are available, other solutions may be offered such as taxijrideshare, public transportation cost reimbursement, and/or rental reimbursement. Please discuss with your dealer the conditions and availability of each option. Willthisaffect other brake system components? This recall relates to potential advanced corrosion on the brake booster housing. If other brake system component(s) are in need of repair/replacement such that they would impair or hinder inspecting the brake booster housing, the repair/replacement must be completed first to allow the brake booster housing to be inspected. These parts and labor costs are not covered under this recall and are the responsibility of the owner. I nolonger feel safe Inmy car. What if I nolonger want to drive this vehicle? We ensure you that the inspection program has been thoroughly vetted. If you still have concerns please contact our customer service center at 1-888-54 8514. Steps to take. • Find your nearest authorized Mercedes-Benz dealership at mbusa.com/recaUto schedule your recall inspection. • Please mention you are scheduling an appointment for the Mercedes-Benz Brake Booster Recall Campaign 2022050014 or 2022050015. • You may be asked for your VIN, which for your convenience is located at the top of this letter. • Based on the outcome of your vehicle’s inspection, further steps will be provided as outlined above. What if I no longer own or drive the vehicle? In the event you no longer own or drive this vehicle, please visit mbusa.com/recarns to update your information by submitting your VIN using our VIN recall lookup tool and filling out the “no longer own” section on the website. If possible, please provide any contact information of the current owner/driver so we can contact them. Additional Information for Owners: A VIN-based recall lookup tool is available at mbusa.com/recalls, which can be used to check whether a vehicle has been subject to a safety recall, or had the remedy performed. Should you have any questions or encounter any difficulty regarding this Recall Campaign, please contact an authorized Mercedes-Benz dealership. If this is a leased vehicle and the lessor and registered owner receive this notice, please forward this information by first class mail to the lessee within 10 business days to comply with Federal Regulations. Should an authorized Mercedes-Benz dealership be unable to address your concerns please contact us at We are always happy to hear from you. If an authorized Mercedes-Benz dealer for any reason is unable to remedy the situation without charge, or within a reasonable amount of time, Pursuant to law 49 U.S.C. Chapter 301, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, S.E., Washington, D.C. 20590 or call the toll-free Auto Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153); or go to https://www.safercar.gov. R R p d R If you have already paid to have this recall condition corrected you may be eligible to receive reimbursement. Requests for reimbursement may include parts, labor, fees and taxes. Reimbursement may be limited to the amount the repair would have cost if completed by an authorized Mercedes-Benz dealer. The following documentation must be presented to your dealer for reimbursement. Original or clear copy of all receipts, invoices and/or repair orders that show: • The name and address of the person who paid for the repair. • The Vehicle Identification Number (VIN) of the vehicle that was repaired. • What problem occurred, what repair was done, when it was done and who repaired it. • The total cost of the repair expense that is being claimed. • Proof of payment of repair (copy of front and back of cancelled check, or copy of credit card receipt). • Reimbursement will be made by check from your dealer. Please speak with your dealer concerning this matter. Thank you for your cooperation. We apologize for any inconvenience this may have caused and look forward to taking care of this important safety recall immediately. Sincerely, Mercedes-Benz USA
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lhisnotice applies to your vehicle, VIN: Replace Brake !Booster NIHlSA Recall m: 22V315 MBUSA ID: 2022090006 & 2022090007 STOP DRIVEREMIEDY • Remedy parts are now available for your vehicle. • Schedule an appointment with your authorized Mercedes-Benz dealership as soon as possible. I1111111111I1•IIIII•1111111I1I11•II I•I’ I’ 1111I•II•II1111111•I•1•1 March, 2023 • Thisrepair will be provided FREE of charge. Dear Mercedes-Benz Owner: This notice is being sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has decided that a defect which relates to motor vehicle safety exists in certain Model Year (“MY”) 2006-2011 ML-Class and MY2006-2012 GL-Class and R-Class vehicles. Our records indicate that your vehicle is included in the affected population of vehicles. What is the issue? Moisture may accumulate and cause corrosion in the brake booster housing unit, which can result in reduced brake performance. In some cases of severe corrosion, a particularly strong or hard braking application may cause mechanical damage in the brake booster, which can result in brake failure. In this case, it would not be possible to decelerate the vehicle via the brake pedal. Reduced brake performance or brake failure can increase the risk of a crash or injury. What will your Mercedes-BenzDealership do? Parts are available for all affected vehicles to repair the recall condition. An authorized Mercedes-Benz dealer will replace the brake booster, free of charge. While the repair time may be less than 3 hours, your dealer can provide you with a better estimate of the overall time for this work. As a matter of normal service process, an authorized Mercedes-Benz dealer will also check for other repair measures which might be applicable to your vehicle and this may increase the required working time. You will not be charged for other service or repairs unless so requested. Hlow do I schedule thebrake booster replacement? • Find your nearest authorized Mercedes-Benz dealership at mbusa.com/recaUto schedule your recall repair. • Please mention you are scheduling an appointment for Mercedes-Benz Recall Campaign 2022090006 or 2022090007. • You may be asked for your VIN, which for your convenience is located at the top of this letter. What are next steps after the brake booster is replaced? Once the brake booster is replaced, the issue is resolved and no further action is required for this recall campaign. Steps to take. • Find your nearest authorized Mercedes-Benz dealership at mbusa.com/recaUto schedule your recall repair if the vehicle is not at the original inspecting dealership. • Please mention you are scheduling an appointment to replace the Brake Booster for Recall Campaign 2022090006 or 2022090007. • You may be asked for your VIN, which for your convenience is located at the top of this letter. What if I no longer own or drive the vehicle? In the event you no longer own or drive this vehicle, please visit mbusa.com/recalls to update your information by submitting your VIN using our VIN recall lookup tool and filling out the “no longer own” section on the website. If possible, please provide any contact information of the current owner/driver so we can contact them. Additional Information for Owners: A VIN-based recall lookup tool is available at mbusa.com/recalls, which can be used to check whether a vehicle has been subject to a safety recall, or had the remedy performed. Should you have any questions or encounter any difficulty regarding this Recall Campaign, please contact an authorized Mercedes-Benz dealership. If this is a leased vehicle and the lessor and registered owner receive this notice, please forward this information by first class mail to the lessee within 1O business days to comply with Federal Regulations. Should an authorized Mercedes-Benz dealership be unable to address your concerns please contact us at 1-888-548-8514. We are always happy to hear from you. If an authorized Mercedes-Benz dealer for any reason is unable to remedy the situation without charge, or within a reasonable amount of time, Pursuant to law 49 U.S.C. Chapter 301, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, S.E., Washington, D.C. 20590 or call the toll-free Auto Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153); or go to https:/ /www.safercar.gov. Reimbursement to Customers for Repairs Performed Prior to Recall If you have already paid to have this recall condition corrected you may be eligible to receive reimbursement. Requests for reimbursement may include parts, labor, fees and taxes. Reimbursement may be limited to the amount the repair would have cost if completed by an authorized Mercedes-Benz dealer. The following documentation must be presented to your dealer for reimbursement. Original or clear copy of all receipts, invoices and/or repair orders that show: • The name and address of the person who paid for the repair. • The Vehicle Identification Number (VIN) of the vehicle that was repaired. • What problem occurred, what repair was done, when it was done and who repaired it. • The total cost of the repair expense that is being claimed. • Proof of payment of repair (copy of front and back of cancelled check, or copy of credit card receipt). • Reimbursement will be made by check from your dealer. Please speak with your dealer concerning this matter. Thank you for your cooperation. We apologize for any inconvenience this may have caused and look forward to taking care of this important safety recall immediately. Sincerely, Mercedes-Benz USA
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Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis Brake Booster Netstar VMI – Category 2 Vehicles In connection with the Brake Booster recall, it has come to our attention that a subset of Category 2 Brake Booster vehicles are inadvertently flagged as “OPEN” in Netstar VMI. Campaign number 2022090006 is incorrectly flagged as “Open” for these vehicles, and parts are not yet available. These vehicles are identified with both an “OPEN” 2022090006 campaign and a “PENDING” 22P2197552 campaign. For example: Example Resolution: 1) If a vehicle is present at the dealership with the above scenario, no further action should be taken. Category 2 vehicles can be driven up to 2 years before re-inspection or replacement of the brake booster. 2) A Launch NCU will be sent to the field when parts are available for Category 2 vehicles. The campaign numbers and details will be detailed in that NCU. 3) The “PENDING” 22P2197552 campaign will be removed when Category 2 vehicles are launched. TO: Mercedes-Benz Dealer Principals, General Managers, Service Managers, Parts Managers RE: Brake Booster VMI – Category 2 VIN’s FROM: Greg Gunther, Department Manager, Vehicle Compliance & Analysis DATE: January 27, 2023
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Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis IMPORTANT RECALL CAMPAIGN INFORMATION Please see the attached documents related to the campaign listed above. Contents Recall Campaign Update Notification ………………………………………………………………………………………. ………………………2 Process Flow…………………………………………………………………………………… …………………………………………………………….3 FAQs ………………………………………………………………………………………. ……………………………………………………………………4 Work Instructions……………………………………………………………………………………………………………………………………………………….7 Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-888-548-8514. Sincerely, Gregory Gunther Department Manager, Vehicle Compliance & Analysis TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers FROM: Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services RE: Recall Campaign Update Notification Replace Brake Booster without Pedal Rework MY06-12 GL-Class, ML-Class, R-Class (X164, W164, R251 platform) DATE: February 10, 2023 News Channel Update | Vehicle Compliance & Analysis Recall Campaign Update Notification Campaign No. : NHTSA ID Campaign Desc. : February 10, 2023 Replace Brake Booster 2022090006 (Category 2 & 3) 22V315 22P4290007 (Category 2 & 3) Without Pedal Rework This is to notify you of an update to the Brake Booster Recall Campaign on 278,173 Model Year (“MY”) 2006-2012 GL-Class, ML-Class, and R- Class (X164, W164 and R251 platform) vehicles. The recall campaign for Category 2 vehicles will now be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs will be flagged in VMI as “OPEN” on February 10, 2023. Background Category 3 vehicles were launched in October 2022. Category 2 vehicles are now flagged as open for Brake Booster replacement. Parts ordering procedures detailed in the Process Flow and FAQ’s below. Issue Inspection Campaign 2022050015 Pedal re-work Category 2 – Driven for up to 2 years 3 – Stop Drive New Launched Campaign # 2022090006 What We’re Doing Parts An authorized Mercedes-Benz dealer will replace the brake booster assembly. The remedy is available and can be performed. Vehicles Affected Vehicle Model Year(s) Vehicle Model 2006-2012 GL-Class, ML-Class, R-Class Vehicle Populations Total Recall Population Category 2 Vehicles at Launch 278,173 ~19,029 Category 3 vehicles are flagged as “Open” and Work Instructions are available in Star TekInfo. Customers must be advised not to drive their vehicle until the brake booster replacement is performed. Category 2 vehicles with a Pending campaign will be flagged as “Open”. As unchecked vehicles come in for inspection, they will be assigned a new “Open” campaign number to replace the booster after they are checked and the inspection campaign is closed. Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent MY 06-12 GL-Class, ML-Class, and R-Class vehicles covered by this notification until the vehicle has been inspected and passed, or grounded until parts become available and the remedy performed. Next Steps/Notes Customer Notification Timeline Owner notifications will be mailed on or prior to March 17, 2023. AOMS/SOMS AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Rental Fleet Partners This recall may affect vehicles in your fleet. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred MBUSA dealer. While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-888-548-8514. MBUSA apologizes, but please anticipate longer than usual wait times to reach an agent as is typical for any recall of large volume. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis Process Flow Category 3 Launch Process Flow (October 2022-February 9th, 2023) At the time of Category 3 launch in October 2022, two processes happened in tandem: 1) The dealer needed to close out the inspection campaign. a. This would trigger a new campaign based on the warranty claim operation codes. If operation codes were claimed that matched Category 2, vehicles would be moved to a new “PENDING” campaign once a week due to insufficient parts stock. If the operation codes claimed matched Category 3, once a week vehicles would be moved to a new “OPEN” campaign. b. This process only affected opening new campaigns in VMI and did not have anything to do with parts shipment. 2) The dealer needed to claim the correct warranty operation codes for Category 3. a. Once the operation codes were submitted and paid, if they matched the Category 3 warranty operation codes, a booster and, if necessary, a pedal kit were sent out automatically. This was done to prevent over-ordering during a critical parts shortage. Category 2 & 3 Launch Process Flow (February 10th, 2023-Current) 1) Dealers still need to close the inspection campaigns to have a new campaign opened. This process will remain the same as point 1 from the “Category 3 Launch Process Flow” for the time being. An update to the NCU will be issued when this process is also revoked. 2) Now that parts for Category 2 vehicles are available, point 2 from the “Category 3 Launch Process Flow” above is being revised. Warranty operation codes still need to be claimed correctly, however, parts will no longer be shipped out automatically. The dealer must now order parts per VIN via the parts ordering system. There will be no initial parts push since Category 2 vehicles were allowed to drive up to 2 years prior to replacement. Further details below in the FAQ’s, including how many parts dealers are allowed to order. 3) Important! Inspection claims still need to be submitted correctly with the proper warranty operation codes for Category 1, 2 and 3 vehicles, respectively. Category 2 and 3 vehicles must still have Xentry Diagnosis results uploaded to pXD. Please also see #6 in the FAQs below. 4) FAQ’s below detail any open points dealers may have. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis FAQs 1. Are parts available to replace brake boosters? a. Yes, for Category 2 and 3 vehicles. 2. How will I receive the parts necessary to complete the campaign? a. The Category 3 parts procedures are being revoked. The parts system block for boosters and the pedal retrofit kits will be lifted. Dealers must put in a unique VIN and order parts only for that vehicle. Do not use the same VIN to order parts. Note: there are no extra pedal retrofit kits and these do not need to be stocked at dealerships. Order ONLY after it is determined that a vehicle needs the retrofit kit. 3. Will parts be pushed for Category 2 vehicles? a. No. Parts need to be ordered by the dealerships for any existing and new Category 2 vehicles. Parts will no longer automatically be pushed to dealerships. 4. Will parts still be pushed for Category 3 vehicles? a. No. Parts need to be ordered by the dealerships for any existing and new Category -3 vehicles. Parts will no longer automatically be pushed to dealerships. 5. After vehicle inspection, will another campaign open to replace the booster? a. Yes, once the inspection campaign has been closed, a new campaign will open. These new campaigns are opened once a week. If the dealer has deemed a vehicle falls into Category 2 or 3, parts need to be ordered by the dealer and can be replaced even if the campaign isn’t open in VMI yet. The RO can be closed once the new campaign is activated. 6. When I hover over the campaign, it still says Category 3 even though the vehicle was a Category 2. Why? a. This is being addressed, however, campaign functionality is not impaired in any way. 7. Are Xentry inspection results audited for verification? a. Xentry log files may be spot checked to ensure the Xentry inspection procedure was performed correctly. Under NO CIRCUMSTANCES may any dealer skip the inspection or purposely influence the test. Dealers may be audited if parts ordering practices show potential malfeasance. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 8. I would like to order spare parts stock to have on-hand. a. Due to limited availability of stock for Category 2 & 3 vehicles at this time, all orders are to be placed by VIN, for only a quantity of one. Once sufficient stock becomes available, standard ordering practices will resume. 9. How long does the customer have to return their loaner or rental vehicle once the category 3 vehicle is repaired? a. Five (5) days at most. This is to accommodate any out of town customers or if there are extenuating circumstances. For special cases, the dealer should assess the situation and offer feedback since each case will be unique. 10. Are rental vehicles still allowed? a. Rental vehicles are only applicable to two groups of vehicles: i. Vehicles awaiting the initial inspection campaign. Once the vehicle inspection has been completed, the owner of any vehicle with a Category 1 should promptly turn in the rental vehicle. ii. Category 2 & 3 vehicles. With the launch of the booster replacement campaign for Category 3 vehicles in October 2022 and Category 2 vehicles in February 2023, no such owner should be in or require a long-term rental. The only allowable rental for Category 2 & 3 vehicles is for the time between inspection and parts arrival/booster replacement, which will only be a few days at maximum. Dealers are required to promptly order parts for Category 2 & 3 vehicles. 11. Now that the vehicle has been repaired, do I need to close out any pending costs attributable to storage, maintenance, etc? a. There should not be any Category 3 customers in rental vehicles, storage, etc… as sufficient parts stock for Category 3 vehicles has been available since October 2022. b. In the event a dealer cannot perform the brake booster replacement immediately, see below damage codes. i. Damage code 99803 01 – Mobile inspection incentive 1. $150 per vehicle 2. Claimed separately and on top of the recall inspection ii. Damage code 99039 01 – Towing 1. Up to $125 per tow if arranged by customer or dealer outside of normal process 2. Invoice must be attached to claim 3. Please use normal CAC tow process whenever possible to alleviate reimbursement iii. Damage code 99046 01 – Vehicle storage 1. $15 per vehicle, per day for dealership onsite storage 2. Up to $56.25 per vehicle, per day for offsite storage 3. Invoice must be attached to claim 4. Submit every 30 days and then a final claim to reconcile Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis iv. Damage code 99047 01 – Active vehicle care during vehicle storage 1. $300 per vehicle, one-time, for the entire period claimed at the end of the storage period (i.e. wash, maintain battery, move to avoid flat spots and brake corrosion, etc.) v. Damage code 99304 01 – Mobility solutions 1. Up to $2,400 for rental vehicle (up to $80/day), loaner ($80/day flat fee), taxi / rideshare services or use of public transportation 2. Dealers are encouraged to use loaner vehicles for customer requests. See sales NCU on changes to the CVP program and alternate mobility options. 3. Rental agreement, loaner agreement and/or invoice(s) must be attached to claim. 12. Is there a simple flowchart to understand all of the campaign numbers? 13. Will I need any additional parts for the brake booster replacement? a. No. The dealer should not need any additional parts. It is always a good idea to check the parts you will be using or removing prior to commencing with the replacement. Items such as brake lines (bulk brake line usage should be followed via WIS), electrical connector housings, and caliper bleed screws are all items to inspect. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 Campaign No. 2022090006, October 2022 TO: ALL MERCEDES-BENZ CENTERS SUBJECT: Model GL-Class, ML-Class, and R-Class (X164, W164 and 251 platform) Model Year 2006-2012 Replace Brake Booster All vehicles that had the Brake Booster inspection performed and required a follow-up repair under Category 2 or 3 received a new pending campaign number. Category 3 vehicles will be launched and receive parts to perform and close out the campaign. Category 2 vehicles will remain in a pending status until such time parts become available. An authorized Mercedes-Benz dealer will replace the brake booster assembly and, if applicable, re-work the brake pedal assembly. Prior to performing this Campaign: • VMI must always be checked before performing campaigns to verify that the campaign is required on a specific vehicle. Always check for any other open campaigns, and perform accordingly. • Please review the entire Campaign bulletin and follow the repair procedure exactly as described. Approximately 278,173 vehicles are affected. Order No. P-RC-2022090006 This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data Control, and MBUSA-SLP S424HH001, Control of Quality Records. 2 Replace brake booster Before starting work, there must be no fault message present in the instrument cluster on the brake system. If a fault message is present before starting work, this must be rectified. Do not invoice this fault rectification together with the field measure. The costs must be clarified with the customer. Work Procedure 1. Replace brake booster. Model 164: For basic data, see AR43.10-P-0350GZ. Model 251: For basic data, see AR43.10-P-0350RT. The BAS diaphragm travel sensor must be reused. 2. Modify the BAS diaphragm travel sensor of the old brake booster for the new brake booster in the removed status. Model 164: For basic data, see AR42.31-P-6002GZ. Model 251: For basic data, see AR42.31-P-6002RT. 3. Check for correct function of brake lights. 4. Read out serial number (figure 2) using the Mercedes-Benz PartScan app. The serial number is automatically entered in VeDoc. Verify the VIN reads from the vehicle correctly. Figure 2 To prepare for the work procedure, the Mercedes-Benz PartScan app must be installed on an Apple® iPhone® or Android® smartphone. A mobile Internet connection is required for installing and transmitting the data. Download the app from the Apple® Store for iPhone® or Google® Play for Android® (download is similar to other apps). After downloading, a one-time login authentication must be performed via an encrypted QR code (follow instructions on screen). The required QR code (figure 1) can be scanned here from the work instructions. Ensure that only authorized workshop personnel have access to the QR code! In the case the PartScan app cannot be used a XSF ticket for the documentation has to be created and noted on the workshop order. P-RC-2022090006 3 P-RC-2022090006 The use of the Mercedes-Benz PartScan app is recommended to simplify redocumentation and avoid input errors. In the case of a redocumentation with the Mercedes-Benz PartScan app, no additional documentation must be carried out in VeDoc. Figure 1 (QR code) Primary Parts Information Please refer to FAQ’s for part ordering process Qty. 1 1 Part Name Brake booster Brake fluid Part Number A 251 430 00 00 * * The replacement parts must be determined according to the equipment variant for the vehicle identification number via the parts process in the Xentry Portal. Small parts such as screws/bolts, lock nuts, sealing rings, cable ties, fluids, sealant, etc. are not listed in the parts list. The required small parts are taken into account in the budgeting. Note: The following allowable labor operation should be used when submitting a warranty claim for this repair: Warranty Information Damage Code Operation Number Description Labor Time (hrs.) 02-0252 Replace brake unit Model 164 2.0 42 900 07 02-0252 Includes: Modify travel sensor for brake unit and bleed brake system Replace brake unit Model 251 Includes: Modify travel sensor for brake unit and bleed brake system 2.4 Note: Always check ASRA for the current OP-Code times. Labor times are subject to change and updates may not be his document. r
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Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis IMPORTANT RECALL CAMPAIGN INFORMATION Please see the attached documents related to the campaign listed above. Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-888-548-8514. Sincerely, Gregory Gunther Department Manager, Vehicle Compliance & Analysis TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers RE: Recall Campaign Update Notification Replace Brake Booster MY06-12 GL-Class, ML-Class, R-Class (X164, W164, R251 platform) FROM: Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services News Channel Update | Vehicle Compliance & Analysis Recall Campaign Update Notification Campaign No. : NHTSA ID Campaign Desc. : TBD 22V315 TBD September 2, 2022 Replace Brake Booster This is to notify you of an update to the Brake Booster Recall Campaign on 292,287 Model Year (“MY”) 2006-2012 GL-Class, ML-Class, and R- Class (X164, W164 and R251 platform) vehicles. The recall campaigns will be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs will be flagged in VMI as “PENDING” on September 2, 2022. Background All vehicles which had the Brake Booster inspection performed and require a follow-up repair per campaigns (2022050014 and 2022050015) will be converted to 1 of 4 “Pending” recall statuses based on their inspection results. Original Campaign New Pending Campaign # Category Issue 2022050014 Pedal re-work 2022050015 No pedal re-work 2022080014 OR 2022080013 2022080012 OR 2022080011 2– Driven for up to 2 years 3 – Stop Drive 2 – Driven for up to 2 years 3 – Stop Drive What We’re Doing Parts An authorized Mercedes-Benz dealer will replace the brake booster assembly and, if applicable, re-work the brake pedal assembly. All vehicles resulting in inspection category 3 remain under “stop drive” restrictions. Replacement parts are not available at this time. Vehicles Affected Vehicle Model Year(s) Vehicle Model 2006-2012 GL-Class, ML-Class, R-Class Vehicle Populations Total Recall Population Total Vehicles in Dealer Inventory 292,287 0 Once parts are available, the vehicles will be flagged as “OPEN” and Work Instructions will be available in Star TekInfo. Vehicles can then be repaired and will no longer be on stop drive (Category 3) or temporary stop drive release (Category 2). Loaner and demonstrator vehicles may continue to be driven, but must not be retailed until repaired. As a matter of normal service process, please check for other repair measures which might be applicable to the vehicle(s). Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent MY06-12 GL-Class, ML-Class, and R-Class vehicles covered by this notification until the vehicle has been repaired. Next Steps/Notes Customer Notification Timeline Owner notifications will be mailed as soon as parts are available. AOMS/SOMS AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Rental Fleet Partners This recall may affect vehicles in your fleet. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred MBUSA dealer. While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-888-548-8514. MBUSA apologizes, but please anticipate longer than usual wait times to reach an agent as is typical for any recall of large volume. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis FAQs 1. Why is there another “Pending” recall campaign for the “Brake Booster”? a. At the time of initial campaign launch, parts were not available. Instead of waiting for parts to launch the entire campaign, the inspection portion of the campaign was released. Vehicles that did not pass the visual inspection have been assigned new campaign numbers to receive a subsequent repair. 2. What types of repairs or replacements part(s) are needed? i. Category 1: Visual rubber sleeve inspection. Vehicles that passed the initial visual inspection will not receive a new “Pending” campaign and no subsequent repair is necessary. ii. Category 2: Inspected with advanced corrosion found. A brake efficacy test was performed and passed. A passed test ensures the tested brake booster can continue to be used and the vehicle driven up to a maximum of 2 years before a subsequent repair is required. iii. Category 3: Inspected with advanced corrosion and brake efficacy test did not pass. The vehicle will require the brake booster assembly to be replaced when parts are available. Until then, the vehicle MUST NOT be driven. 3. Are parts available to start replacing brake booster housings? a. No. Once parts are available, the field will be notified with a Launch NCU and Work Instructions. The “Pending” campaign will also be listed as “Open”.
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Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis IMPORTANT RECALL CAMPAIGN INFORMATION UPDATE Please see the attached documents related to the campaign listed above. STOP DRIVE NOTIFICATION! Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-888-548-8514. Sincerely, Gregory Gunther Department Manager, Vehicle Compliance & Analysis TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers RE: Recall Campaign Launch Notification – STOP DRIVE Inspect Brake Booster – Updated FAQs MY06-12 GL-Class, ML-Class, R-Class (X164, W164, R251 platform) FROM: Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services DATE: May 14, 2022 News Channel Update | Vehicle Compliance & Analysis Recall Campaign Initial Notification Update Campaign No. : NHTSA ID Campaign Desc. : 22P2197512 May 14, 2022 Inspect Brake Booster TBD 22V315 22P2197514 This is to notify you of the Recall Campaign Launch to inspect the brake booster on 292,287 Model Year (“MY”) 2006-2012 GL-Class, ML-Class, and R-Class (X164, W164 and R251 platform) vehicles. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs will be flagged in VMI as “PENDING” on May 12, 2022. Background Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML, GL (W164/X164 platform) and R-Class (R251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal forces Issue What We’re Doing Parts required to decelerate the vehicle, and/or increased stopping distances are possible. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, check the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. Until the inspection process is completed, affected customers will be instructed by the MBUSA recall owner notification letter to stop driving their vehicles at the time of recall launch. The Inspection procedure is not available at this time. Vehicles Affected Vehicle Model Year(s) Vehicle Model 2006-2012 GL-Class, ML-Class, R-Class Vehicle Populations Total Recall Population Total Vehicles in Dealer Inventory 292,287 0 Once the inspection process is available, the vehicles will be flagged as “OPEN” and Work Instructions will be available in Star TekInfo. Vehicles can then be inspected, and based on the results, continue to be driven (Inspection passed) or grounded (Inspection not passed) until such time parts are available. A follow-up campaign will be issued for any vehicle, which requires brake booster replacement. Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent MY06-12 GL-Class, ML-Class, and R- Class vehicles covered by this notification until the vehicle has been repaired. Next Steps/Notes Customer Notification Timeline Owner notifications will be mailed on or before May 31, 2022. AOMS/SOMS AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis Rental Fleet Partners This recall may affect vehicles in your fleet. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred MBUSA dealer. While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-888-548-8514. MBUSA apologizes, but please anticipate longer than usual wait times to reach an agent as is typical for any recall of large volume. FAQs 1. What is the recall about? a. The recall campaign is related to the brake booster housing. Specifically, advanced corrosion may have formed on the housing, which could lead to a vacuum leak and impairment to brake effectiveness. 2. Why are other models not included? a. Only ML (MY2006 – 2011), GL (MY2007 – 2012), and R (MY2006 – 2012) class vehicles are fitted with the affected brake booster utilizing a rubber sleeve, which can lead to advanced corrosion on the brake booster. Affected Vehicles have been identified within this recall. 3. Will owners receive complimentary (free) towing to the dealer? a. Customers are instructed not to drive their vehicle. Vehicle transport and mobility solutions will be offered at the time of recall launch. Further information to follow. 4. Will the dealer provide a loaner? a. Where available, a mobile inspection solution and alternate transportation will be provided for customers at the time of recall launch, which may include a loaner or rental vehicle. This service will be provided free of charge. 5. What types of repairs or replacements part(s) are needed? a. At this time the recall has not been launched. When the recall is launched and instructions have been provided to authorized Mercedes-Benz dealerships, affected vehicles will be inspected as a first step. After this inspection, the vehicle will be given 1 of 3 statuses. i. Inspected with no corrosion: The rubber sleeve will be removed. The vehicle can be driven with no further action or follow-up required. ii. Inspected with advanced corrosion found: A brake efficacy test will be performed. A passed test ensures the tested brake booster can continue to be used and the vehicle driven up to a maximum of 2 years. A new notice will be provided at a later date to bring the vehicle to an authorized Mercedes-Benz dealership for further inspection and potential replacement of the brake booster. iii. Inspected with advanced corrosion and brake efficacy test does not pass: The vehicle will require the brake booster housing to be replaced when parts are available. Until then, the vehicle MUST NOT be driven. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 6. How long can Owners expect to be without their vehicle? a. The recall has not been launched. When launched, times will vary based on dealer appointment availability, inspection results, and replacement part availability. Mercedes- Benz apologizes for any inconvenience this may cause but know your safety is our top priority. 7. Where will the vehicle be stored? a. At this time, the vehicle should be stored at the owner’s residence until the recall has been launched. 8. Why can’t my vehicle be towed to dealership now? a. At this time, we are unable to tow to dealerships because the inspection process is not yet available. Once available, customers will be notified by first class mail to schedule an appointment to have the inspection performed at an authorized dealer or have a mobile inspection performed at a location of their convenience. At this time, towing to the dealerships will be offered. 9. Are Owners responsible for expenses related to the recall? a. No. Parts and labor will be provided free of charge. Alternate mobility solutions will be offered via MBUSA and/or an authorized Mercedes-Benz dealership starting at the time of recall launch. 10. I may have paid for repairs related to this recall. Will I receive reimbursement? a. The customer may be eligible to receive reimbursement. Requests for reimbursement may include parts, labor, fees and taxes. Reimbursement may be limited to the amount the repair would have cost if completed by an authorized Mercedes-Benz dealer. Details will be provided in the recall owner notification letter. If you no longer own the vehicle, please call back in at the time of recall launch by watching the MBUSA website (www.mbusa.com/en/recall) VIN lookup tool under “My Vehicle Status”. 11. Can I continue to drive the car? a. MBUSA advises customers to stop driving the vehicle until the first inspection is performed. At this time, the inspection process is not yet available. Once available, customers will be notified by first class mail to schedule an appointment to have the inspection performed at an authorized dealer or have a mobile inspection performed at a location of their convenience. At that time alternate mobility solutions will be offered. b. In the meantime, if you need alternative transportation, please save your receipts. Reimbursements will be provided up to a maximum of $80 per day. Additional information on reimbursements will be included in the customer letter. If vehicle is at a location other than your home, complimentary towing can be offered back to your home. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 12. What is Mercedes-Benz going to do for Owners given this inconvenience? a. Mercedes-Benz is committed to the highest level of customer service and while we regret the inconvenience, the safety of our customers and the quality and integrity of their Mercedes- Benz vehicles is paramount. Mobility solutions will be offered for the duration the customer’s vehicle is affected under this “stop drive” recall at the time of recall launch. 13. I lost faith in the vehicle and demand MBUSA provide a replacement. a. Such customer inquiries will be evaluated on a case by case basis. 14. I read a media article that states I should stop driving my vehicle if I own one of the affected vehicles, what should I do? a. A VIN-based recall lookup tool on our MBUSA.com website offers a search feature that will indicate whether a vehicle has been subject to a safety recall. See www.mbusa.com/recall for more details. If your vehicle status is listed as “Recall Currently Pending” or “Open” once the recall is launched, the vehicle MUST NOT be driven until the inspection process is performed. 15. I just heard in the news that my vehicle might be on a stop drive. How do I find out if my vehicle is part of the recall? What do I do next? a. A VIN-based recall lookup tool on our MBUSA.com website offers a search feature that will indicate whether a vehicle has been subject to a safety recall. If your vehicle is included in the population, it must not be driven until the first inspection is performed. As of today, the recall inspection is not available to be performed. Mobility solutions will be offered at the time of recall launch for the duration the vehicle is under “stop drive”. 16. Can/should dealers wholesale/sell affected used car vehicles? a. No. MBUSA advises dealers not to sell used vehicles under this recall while a “stop drive” is in place until the vehicle is remedied. 17. For cars currently at the dealers, should dealers inform their customers and ensure dealer staff do not drive the vehicle? a. For customers Yes, dealers should inform their customers that the vehicle is under a stop drive recall. The vehicle can be stored at the dealership, or towed to the customer’s residence free of charge. Please contact the CAC at (1 (888) 548-8514) to schedule a tow. If the customer needs alternative transportation, please have them keep their receipts. Reimbursements will be provided up to a maximum of $80 per day and additional mobility solutions will be available at launch. b. For dealer staff Dealer staff must NOT drive the vehicle on public roads. Within the confines of the dealership, the vehicle can be driven up to 25 mph. At time of inspection launch, instructions will be provided to claim for any expenses related to towing and/or storage. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis
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Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis IMPORTANT RECALL CAMPAIGN UPDATE STOP DRIVE NOTIFICATION! Please see the attached documents related to the campaign listed above Topic Page Launch NCU 2 Process Flow 3 Frequently Asked Questions (FAQ) 4 Work Instructions 11 SUMMARY OF PHASE 1 NCU UPDATES 1. Added “Process Flow” to give dealers an understanding of parts ordering procedures and campaign update times. 2. Modified FAQ 5, point 2. 3. Modified “Mobility” FAQ’s. 4. Removed warranty information from the Work Instructions. Added to FAQ 37. Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-888-548-8514. Sincerely, Gregory Gunther Department Manager, Vehicle Compliance & Analysis TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers RE: Updated Recall Campaign Launch Notification – FROM: Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services STOP DRIVE Inspect Brake Booster without Pedal Rework MY06-12 GL-Class, ML-Class, R-Class (X164, W164, V251 platform) UPDATE: February 14, 2023 News Channel Update | Vehicle Compliance & Analysis Recall Campaign Launch Notification Campaign No. : NHTSA ID Campaign Desc. : 2022050015 22V315 22P4290005 February 14, 2023 Inspect Brake Booster Without Pedal Rework This is to notify you of an update to the Recall Campaign Launch to inspect the brake booster on 278,173 Model Year (“MY”) 2006-2012 GL- Class, ML-Class, and R-Class (X164, W164 and V251 platform) vehicles. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs were flagged in VMI as “OPEN” on May 28, 2022. Background Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML-Class, GL-Class (W164/X164 platform) and R-Class (V251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal Issue What We’re Doing Parts forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, inspect the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. The remedy is available and can be performed. Vehicles Affected Vehicle Model Year(s) Vehicle Model 2006-2012 GL-Class, ML-Class, R-Class Vehicle Populations Total Recall Population Total Vehicles in Dealer Inventory 278,173 0 The vehicles were flagged as “OPEN” and Work Instructions are available in Star TekInfo. Customers are advised not to drive their vehicle until an inspection is performed. Based on the results, vehicles may continue to be driven if the inspection is passed, or must be grounded if the inspection is not passed. A follow-up campaign will be issued for any vehicle that requires a brake booster replacement. Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent MY 06-12 GL-Class, ML-Class, and R- Class vehicles covered by this notification until the vehicle has been inspected and passed, or grounded until parts become available and the remedy performed. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis Customer Notification Timeline Next Steps/Notes Owner notification letters were originally mailed June 30, 2022. Owner reminder notification letters were mailed August 31, 2022. Category 3 notification letters were mailed on October 31 & November 3, 2022. Category 2 notification letters will be mailed on or before March 10, 2023. AOMS/SOMS Rental Fleet Partners AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Affected vehicles in your fleet should not be driven until the inspection has been performed and passed. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred Mercedes-Benz dealer. While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-888-548-8514. Longer than usual wait times to reach an agent may be experienced for recall-related questions involving larger vehicle populations. Process Flow Category 3 Launch Process Flow (October 2022-February 9th, 2023) At the time of the Category 3 launch in October 2022, two processes occurred in tandem: 1) The dealer was required to close out campaign 2022050014 or 2022050015 for the inspection. a. This triggered a new campaign based on the warranty claim operation codes. If operation codes were claimed that matched Category 2, those vehicles would be moved into a new “PENDING” campaign on a weekly basis due to insufficient parts availability. If the operation codes claimed matched Category 3, vehicles would be moved to a new “OPEN” campaign, also on a weekly basis. b. This process only affected the opening of new campaigns in VMI and was irrespective of parts’ shipments. 2) The dealer was required to claim the correct warranty operation codes for Category 3. a. Once the operation codes were submitted and paid, if they matched the Category 3 warranty operation codes, a booster and, if necessary, a pedal kit were released automatically. This was done to prevent dealers from over-ordering critical parts quantities. Category 2 & 3 Launch Process Flow (February 10th, 2023-Current) 1) Dealers are still required to close the inspection campaigns for a new campaign to be opened. This process will remain the same as point 1 from the “Category 3 Launch Process Flow” until further notice. An update to the NCU will be issued when this process is also revoked. 2) With parts for Category 2 vehicles now available, point 2 from the “Category 3 Launch Process Flow” above has been revised. Warranty operation codes must still be claimed correctly, however, parts will no longer be released automatically. The dealer must now order parts by VIN via the parts ordering system. There will be no initial parts allocation since Category 2 vehicles could be driven up to 2 years prior to replacement. Further details below in the FAQ’s, including the quantity limit of parts dealers may order. 3) Important! Inspection claims still need to be submitted correctly with the proper warranty operation codes for Category 1, 2 and 3 vehicles, respectively. Category 2 and 3 vehicles still must have Xentry Diagnosis results uploaded to pXD. Please also see #6 in the FAQs below. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis FAQs SUMMARY OF RECALL 1. What is the recall about? a. The recall campaign is related to the brake booster housing. Specifically, advanced corrosion may have formed on the housing, which could lead to a vacuum leak and impairment to brake effectiveness. 2. What’s the difference between Campaign 2022050014 and 2022050015. a. The inspection is the same, however, different damage codes apply based on the vehicle population. One population requires a pedal re-work, the other does not. 3. Can I continue to drive the car? a. Your safety is our highest priority. MBUSA advises customers to stop driving the vehicle until the first inspection is performed. Customers were notified by first class mail to schedule an appointment to have the inspection performed by an authorized dealer. 4. Why are other models not included? a. Only ML- (MY2006 – 2011), GL- (MY2007 – 2012), and R- (MY2006 – 2012) Class vehicles are fitted with the affected brake booster utilizing a rubber sleeve. Other models are not fitted with this rubber sleeve. Affected vehicles have been identified within this recall. 5. What types of repairs or replacements part(s) are needed? a. Affected vehicles will be inspected as a first step. After this inspection, the vehicle will be given 1 of 3 statuses. 1. Inspected with no advanced corrosion: The rubber sleeve will be removed. The vehicle can be driven with no further action or customer follow-up required. 2. Inspected with advanced corrosion found: A brake efficacy test will be performed. The dealer will order a brake booster and replace. If the customer requests mobility, there are two options. a. The first is detailed in the “Mobility” and “Reimbursement/Owner Pay” FAQ below via loaners or rental options. The dealer will hold the vehicle until the part arrives and subsequently replace the brake booster. b. The latter option, a passed test ensures the tested brake booster will continue to function properly and the vehicle may be driven up to a maximum duration of 2 years from the test date. The dealer will provide a “Certificate of Passed Initial Diagnostic Brake Test” detailing that the test has passed. The dealer or customer may schedule a replacement at the time of their choosing or a new notice will be provided to the owner at a later date to bring the vehicle to an authorized Mercedes-Benz dealership for replacement of the brake booster. 3. Inspected with advanced corrosion and brake efficacy test does not pass: The vehicle will require the brake booster housing to be replaced. Until then, the vehicle MUST NOT be driven. If the customer requests mobility until such time the booster can be replaced, the dealer can offer solutions as detailed below in the FAQ’s. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 6. Will the dealer repair the vehicle with the same part(s)? a. No. Based on the initial inspection, if a replacement of the brake booster is necessary, the part will be removed and replaced with a new part that does not utilize a rubber sleeve. 7. Will the replacement part(s) fail again? a. No. Provided the recall timelines are followed, the inspections and remedial measures performed by your Mercedes-Benz dealership assure you that the recall condition is remedied. 8. How long will the vehicle need to be in the workshop? a. For your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at your location of choice. Should you request the vehicle be towed to a workshop, the time for the recall will vary and is dependent on towing availability and dealership schedules. The inspection itself will require 1 hour to complete. Additional time may be needed based on the results of the inspection. Your authorized Mercedes-Benz dealer can provide you with a better estimate of the overall time for this inspection. 9. A vehicle came in with no serial code on the brake booster unit and/or the brake booster is not the same color as in the work instruction pictures. What inspection procedure do I follow? a. Please open a PTSS case for verification of aftermarket booster and further processing. 10. Is there additional guidance other than the Work Instructions? a. There is an AKUBIS video on the intranet Learning Link titled “Brake Booster Inspection and Test” (X0027E-US.TTA). This should be used as a GENERAL PROCESS GUIDELINE ONLY. The work instructions attached to this NCU are the main technical resource for performing the recall inspection. Parts 11. Are parts available to replace brake boosters? a. Yes, for Category 2 and 3 vehicles. 12. How will I receive the parts necessary to complete the campaign? a. The prior Category 3 parts release procedures are being revised. Brake boosters will no longer automatically be released. The parts system block for boosters and the pedal retrofit kits have been lifted. Dealers must enter a unique VIN and order parts specific to that vehicle. A single VIN may not be used to order multiple parts. Note: Additional pedal retrofit kits are not available and are unnecessary to be stocked at dealerships. Order ONLY after it is determined that a vehicle needs the retrofit kit based on the campaign number. 13. Will parts be pushed for Category 2 vehicles? a. No. Parts need to be ordered by the dealerships for any existing and new Category 2 vehicles as of February 10, 2023. Parts will no longer automatically be pushed to dealerships. 14. Will parts still be pushed for Category 3 vehicles? a. No. Parts need to be ordered by the dealerships for any existing and new Category 3 vehicles as of February 10, 2023. Parts will no longer automatically be pushed to dealerships. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 15. After vehicle inspection, will another campaign open to replace the booster? a. Yes, once the inspection campaign has been closed, a new campaign will open. These new campaigns are opened on a weekly basis. If the dealer has determined a vehicle falls into Category 2 or 3, repair parts need to be ordered by the dealer and can be replaced even if the campaign isn’t open in VMI yet. The RO can be closed once the new campaign is activated. MOBILITY 16. Will the dealer provide a loaner vehicle? a. The dealer may offer to provide a loaner based on loaner vehicle availability. If available, the loaner will be provided free of charge. If no loaner vehicles are available, other solutions will be offered such as taxi/rideshare, public transportation cost reimbursement, and rental reimbursement. See the “Reimbursements/Owner Pay” section below for additional information. 17. Are rental vehicles still allowed? a. Rental vehicles are only applicable to two groups of vehicles: i. Vehicles awaiting the initial inspection campaign. Once the vehicle inspection has been completed, the owner of any vehicle with a Category 1 should promptly turn in the rental vehicle. ii. Category 2 & 3 vehicles. With the launch of the booster replacement campaign for Category 3 vehicles in October 2022 and Category 2 vehicles in February 2023, no such owner should be in, or require a long-term rental. The only allowable rental for Category 2 & 3 vehicles is for the time between inspection and parts arrival/booster replacement, which will only be a few days at maximum. Dealers are required to promptly order parts for Category 2 & 3 vehicles. 18. How does the dealer handle rental reimbursements? a. The dealer should reimburse the customer at the dealership. The dealership should then claim via the warranty process as set forth below in the “Warranty Information” section below. The warranty information sections detail steps for acquiring rentals. 19. If I am advised not to drive my vehicle will towing be offered? a. Customers were notified by first class mail that the inspection can be performed at an authorized dealer. A tow can be completed by the local dealer or by calling 1-888-548-8514. Full details are available in the owner notification letter. In some locations, a mobile inspection can be performed at a location of the customer’s convenience and towing will not be necessary. All towing will be provided free of charge to complete this recall. 20. Is mobile repair offered for this recall? a. Yes, for your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at a location of your choice. 21. I read a media article that states I should stop driving my vehicle if I own one of the affected vehicles, what should I do? a. A VIN-based recall lookup tool on our MBUSA.com website offers a search feature that will indicate whether a vehicle has been subject to a safety recall. See Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis https://www.mbusa.com/en/recall for more details. If your vehicle status is listed as “Open,” the vehicle MUST NOT be driven until the inspection process is performed. Further instructions will be provided based on the results of that inspection. 22. What is Mercedes-Benz going to do for Owners given this inconvenience? a. Mercedes-Benz is committed to the highest level of customer service and while we regret the inconvenience, the safety of our customers is paramount. Mobility solutions and/or reimbursement for mobility will be offered for the duration the customer’s vehicle is affected under this “stop drive” recall. See the “Warranty Information” section below for further information. 23. For cars currently at the dealers, should dealers inform their customers and ensure dealer staff do not drive the vehicle? a. For customers Yes, dealers should inform their customers that the vehicle is under a stop drive recall. The vehicle can be stored at the dealership, or towed to the customer’s residence free of charge. Please contact the CAC at 1-888-548-8514 to schedule a tow. If the customer needs alternative transportation, a mobility solution will be offered to you by the dealer (See FAQ 4). Reimbursements will be provided up to a maximum of $80 per day. b. For dealer staff Dealer staff must NOT drive the vehicle on public roads. Within the confines of the dealership, the vehicle can be driven up to 20 mph. To claim any expenses related to towing and/or storage, see the “Reimbursement/Owner Pay” section below. STORAGE 24. Where will the vehicle be stored? a. Customers may store the vehicle at their residence and are encouraged to request their dealer perform a mobile inspection. Should the vehicle not pass the inspection, the vehicle may be continued to be stored at their residence or at their preferred dealer. Dealers need to order and perform the booster replacement now that parts are available. REIMBURSEMENTS/OWNER PAY 25. I may have paid for repairs related to this recall. Will I receive reimbursement? a. Current and previous owners may be eligible to receive reimbursement if they have had a brake booster replacement due to the conditions specified in this recall. Requests for reimbursement may include parts, labor, fees and taxes. Reimbursement may be limited to the amount the repair would have cost if completed by an authorized Mercedes-Benz dealer. Details were provided in the recall owner notification letter, which can be viewed on https://www.mbusa.com/en/recall. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 26. What happens if the dealer determines repairs aren’t necessary now but Owners experience concerns related to the recall in the future? Are Owners responsible for diagnostic fees/repair costs? a. Any future owner concerns will be evaluated on an individual basis. Extensive analyses were conducted by Mercedes-Benz AG. Based on these analyses, a test method was developed for the workshops which, among other aspects, ensures the functionality of the brake booster by usage of diagnostic-supported test routines. 27. I inspected the vehicle and found other brake components to be in need of repair. a. This recall relates to potential advanced corrosion on the brake booster housing. If other brake system component(s) are in need of repair/replacement such that they would impair or hinder performing the inspection for the recall condition, the parts/system must be rectified prior so the initial inspection may be completed. These parts and labor are not covered under this recall. 28. I received a letter but I no longer own the vehicle. How can I update my ownership information? a. Customers should be directed to the MBUSA recall website at https://www.mbusa.com/en/recall, enter their VIN, and update their contact information. 29. I lost faith in the vehicle and demand MBUSA provide a replacement. a. Such customer inquiries will be evaluated on a case-by-case basis. Direct the customer to 1-888-548-8514. 30. Can/should dealers wholesale/sell affected used car vehicles? a. No. MBUSA advises dealers not to sell used vehicles subject to this recall until the inspection and, if necessary, brake booster replacement is completed. 31. While performing the Xentry diagnostic test the technician finds a brake fluid leak, can this be covered under warranty? a. Yes. If while performing the inspection procedure other components fail then this would be claimable on the same line as the recall and considered primary loss. 32. While performing the Xentry diagnostic test, the brake line needed to be repaired. How do I address this? a. Follow AR42.10-P-0020A and utilize flaring kit A000 589 20 99 00 to construct brake lines from bulk stock. 33. If the vehicle fails the Xentry diagnostic pressure test, does the RO need to stay open? a. No, close the RO and submit the claim based on the warranty codes provided below in the work instructions section. The dealership may choose to open another RO until the parts replacement is complete. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 34. The customer wishes to keep driving the vehicle and refuses the repair. How do I handle this situation? a. Customer safety is our top priority at Mercedes-Benz. If the customer insists on driving the vehicle despite the warnings associated with a “stop drive” recall, the following language MUST be added to the Repair Order and initialed by the customer: (Initial Here) ASSUMPTION OF RISK FOR REMOVAL OF VEHICLE. I understand that my vehicle is subject to a “Stop Drive” recall and that continuing to drive my vehicle involves inherent risks and dangers of accidents, property loss or damage, and serious personal injury to me and others, as well as potential financial losses. I have carefully considered the extent of the risks involved, and I voluntarily and freely choose to assume these risks. 35. Is there a point of contact for the dealership, AOM’s, or other field personnel to request technical information or assistance relating specifically to the Xentry diagnostic test? a. The Work Instructions and Xentry diagnostic test have been verified prior to the recall launch. Thoroughly read the instructions, directions, and questions as presented in the Xentry diagnostic brake pressure test steps. If there are still questions after completing the first test, please open a PTSS case for the particular process or direction that is unclear. We do not anticipate any questions relating to the test at this time. 36. The customer wishes to keep driving the vehicle and is refusing to initial the “Assumption of Risk” on the Repair Order. How do I handle this situation? a. Follow the same protocol used at your dealership when a customer refuses services offered. Also, make a notation on the RO that “customer refuses to initial the Assumption of Risk.” A customer signature must be recorded on the RO. 37. Now that the vehicle has been repaired, do I need to close out any pending costs attributable to storage, maintenance, etc? a. There should not be any Category 3 customers utilizing rental vehicles, storage, etc… as sufficient parts inventory for Category 3 vehicles has been available since October 2022. b. In the event a dealer cannot perform the brake booster replacement immediately, see below damage codes. i. Damage code 99803 01 – Mobile inspection incentive 1. $150 per vehicle 2. Claimed separately and on top of the recall inspection ii. Damage code 99039 01 – Towing 1. Up to $125 per tow if arranged by customer or dealer outside of normal process 2. Invoice must be attached to claim 3. Please use normal CAC tow process whenever possible to alleviate reimbursement Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 10 iii. Damage code 99046 01 – Vehicle storage 1. $15 per vehicle, per day for dealership onsite storage 2. Up to $56.25 per vehicle, per day for offsite storage 3. Invoice must be attached to claim 4. Submit every 30 days and then a final claim to reconcile iv. Damage code 99047 01 – Active vehicle care during vehicle storage 1. $300 per vehicle, one-time, for the entire period claimed at the end of the storage period (i.e. wash, maintain battery, move to avoid flat spots and brake corrosion, etc.) v. Damage code 99304 01 – Mobility solutions 1. Up to $2,400 for rental vehicle (up to $80/day), loaner ($80/day flat fee), taxi /rideshare services or use of public transportation. 2. Dealers are encouraged to use loaner vehicles for customer requests. See sales NCU on changes to the CVP program and alternate mobility options. 3. Rental agreement, loaner agreement and/or invoice(s) must be attached to claim. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 Campaign No. 2022050015, May 2022 Revision F 02/13/2023 TO: ALL MERCEDES-BENZ CENTERS SUBJECT: Model GL-Class, ML-Class, and R-Class (X164, W164 and 251 platform) Model Year 2006-2012 Inspect Brake Booster – without Pedal Rework Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML, GL (W164/X164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, check the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. Affected customers were mailed a recall owner notification letter and instructed to stop driving their vehicles until the inspection process is completed. Prior to performing this Campaign: • VMI must always be checked before performing campaigns to verify that the campaign is required on a specific vehicle. Always check for any other open campaigns, and perform accordingly. • Please review the entire Campaign bulletin and follow the repair procedure exactly as described. Approximately 278,173 vehicles are affected. Order No. P-RC-2022050015 This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data Control, and MBUSA-SLP S424HH001, Control of Quality Record 8 Inspect Brake Booster Return information for rubber sleeve and quick test has been removed. Existing problems that would hinder the inspection procedure or any subsequent repairs must first be rectified and are the responsibility of the customer. Any associated costs are not claimable and should not be included with the campaign claim. Any primary loss which is a direct result of performing the XENTRY test should be submitted on the same claim as the campaign reimbursement. Before starting work, there must be no fault message present in the instrument cluster for the brake system. If a fault message is present before starting work, it must be rectified and is the responsibility of the customer. Any associated costs are not claimable and should not be included with the campaign claim. 1. Flow chart with allowable labor operation codes when submitting a warranty claim. P-RC-2022050015 9 Check/test procedure A–visual inspection only 1. Open the hood and check the water drains (marking, figure 1) for correct installation and ability to drain. Only for model 251 Clean and correctly install water drains if necessary. Figure 1 P-RC-2022050015 10 2. Remove the rubber sleeve wrapped around the brake booster (A, figure 2) with a suitable tool (hook and side cutting pliers). If the rubber sleeve is not present, please proceed to check/test procedure A1. The rubber sleeve should be separated above the barcode label on the brake booster as seen in (A, figure 2 and B, figure 4.1). Figure 2 3. Take a photo of the rubber sleeve with the VIN label of the B-pillar (A, figures 3 and 4) and store to a local HDD/computer storage location with the vehicle service file and attach it to the warranty claim in EVA. These pictures serve as documentation of the current condition of the brake booster. Figure 3 Figure 4 P-RC-2022050015 11 4. Check corrosion of the brake booster using the removed rubber sleeve. Use figures 5, 6 and 7 to assess corrosion. Brake booster OK: Multiple point-shaped corrosion marks (figure 5) are permissible. A maximum of one point-shaped corrosion mark with a diameter greater than 15 mm (figures 6 and 7) is permitted. Figure 5 OK Figure 6 OK Figure 7 OK Brake booster not OK: Widespread corrosion marks spanning the rubber sleeve are not permissible. More than one corrosion mark with a diameter greater than 15 mm is not permissible. a. Corrosion measurements Exceeds thresholds-NOK: Carry out check/test procedure B – XENTRY/DAS. b. Corrosion measurements Does not exceed threshold-OK (figure 5, 6 or 7): End measure. (Certificate of Passed Initial Diagnostic Brake Test not required). If the measure is ended, do not re-install a new rubber sleeve. Apply marking with white touch-up paint pen (1, figure 8) to the brake booster checked. Under no circumstances should you treat the brake booster with anti-corrosion agent. The findings from the check/test procedure must be documented on the Repair Order and included in the dealer text in the warranty claim in EVA. P-RC-2022050015 12 Check/test procedure A1 – visual inspection only if no rubber sleeve is present 1. Take a photo of the barcode label (B, figure 8) on the brake booster and store to a local HDD/computer storage location with the vehicle service file and attach to the warranty claim in EVA. Figure 8 1. Check sequence of numbers on the barcode label (C, figure 9). a. If the numeric sequence between numbers 13 and 17 is less than “15126”: Carry out scope of testing B – XENTRY/DAS. b. If the numeric sequence between numbers 13 and 17 is greater than or equal to “15126”: End measure. Figure 9 P-RC-2022050015 13 Check/test procedure B – XENTRY/DAS This step is only to be used if step A or A1 has failed Ensure use of XENTRY Diagnosis version 03/2022 or higher. The current version of all add-ons must be installed. Make sure to follow the operation steps exactly as described in XENTRY Diagnosis. 1. Connect XENTRY Diagnosis. XENTRY must be connected via the cable with VCI/SD Connect. Note regarding vehicles with KeylessGo: Remove KeylessGo start button and perform test with ignition key. Do not perform any unnecessary braking procedures (maximum full-stop braking) before the test. As a rule, the test should be performed nonstop without interruption. In certain conditions, the XENTRY scope of testing can be interrupted while the test is ongoing (e.g. hydraulic system is leaky) (cancellation). In this case, please follow the user guidance in XENTRY/DAS Diagnosis, because notes on the causes will be displayed for you. IMPORTANT: If XENTRY/DAS Diagnosis requests that the brake pedal be withdrawn into the starting position toward the driver, this must be done by means of a powerful foot motion. Check brake booster with XENTRY/DAS. To do this, select the menu item “Main groups – Control units – Chassis – ESP-Electronic Stability Program – Complete list of guided tests – Braking power”. Then follow the user guidance in XENTRY/DAS Diagnosis. Print out the brake force “event log” after the test and store to a local HDD/computer storage location. a. XENTRY/DAS test not passed: Please perform this test again. Only perform this test twice. b. XENTRY/DAS test passed: Continue with operation step 2. If the XENTRY/DAS test was not passed the first time, you must perform a second XENTRY/DAS test. If this second test is now passed, continue with the operation step 2 of scope of testing B. IMPORTANT: Only perform the second test if the first XENTRY/DAS test was not passed. The second test must be invoiced using operation number 02-0245 or 02-0246. a. XENTRY/DAS test of the second test not passed: Close campaign with claim. See Launch NCU FAQ for mobility solution options to offer to the customer until parts are available and the part can be exchanged. Do not provide customer Certificate of Passed Initial Diagnostic Brake Test. b. XENTRY/DAS test of the second test passed: Continue with operation step 2. P-RC-2022050015 14 2. Apply marking with white touch-up paint pen (1, figure 10) to the inspected brake booster. Under no circumstances should you treat the brake booster with anti-corrosion agent/paint. Figure 10 3. Print out customer certificate titled “Certificate of Passed Initial Diagnostic Brake Test”, located at the end of this document, fill out, sign, and hand over to the customer. 4. Disconnect XENTRY Diagnosis. P-RC-2022050015 15 Warranty Information Note: The following allowable labor operation should be used when submitting a warranty claim for this repair: Damage Code Operation Number Check/test procedure A Check brake unit Description Labor Time (hrs.) 42 900 05 02-0053 02-0088 02-0054* 02-0058* 02-0223** Includes: Remove rubber sleeve from brake unit and document test result This operation number can be used even if no rubber sleeve is present on the brake unit Check/test procedure A1 Check barcode on brake unit Only if no rubber sleeve is present on the brake unit End of test: Do not perform any further work. End Here If Vehicle Passed Visual Inspection Check/test procedure B Check brake unit using XENTRY Diagnosis Findings: OK Includes: Connect/disconnect XENTRY End Here If Vehicle Failed Visual Inspection & Passed 1ˢᵗ XENTRY Check Check/test procedure B Check brake unit using XENTRY Diagnosis Findings: not OK Includes: Connect/disconnect XENTRY Repeat scope of testing with the result of test item 02-0223 or 02-0224. Check/test procedure B – 2ⁿᵈ XENTRY/DAS test Extra work for: G 02 0058: Check brake unit with XENTRY Diagnosis – findings OK The second time the vehicle was tested, it was found to be OK. 0.2 0.1 0.4 0.4 0.2 End Here If Vehicle Failed Visual Inspection & Failed 1st XENTRY Check but Passed 2nd XENTRY Check Check/test procedure B – 2ⁿᵈ XENTRY/DAS test Extra work for: G 02 0058: Check brake unit with XENTRY Diagnosis 02-0224** – findings not OK The second time the vehicle was tested, it was found to be not OK 0.2 * Invoice only operation item 02-0054 or 02-0058. Invoicing both operation items is not permissible. ** Invoice operation item 02-0223 or 02-0224. Invoicing both operation items is not permissible. When using operation item 02-0054 or 02-0223, the Certificate of Passed Initial Diagnostic Brake Test must be handed over to the customer which is located at the end of this document. Note: Always check ASRA for the current OP-Code times. Labor times are subject to change and updates may not be reflected in this document. P-RC-2022050015 16 P-RC-2022050015 Certificate of Passed Initial Diagnostic Brake Test Recall campaign – Inspect Brake Booster Vehicle identification number: Dear Valued Customer: Your vehicle’s brake booster has been inspected by your authorized Mercedes-Benz service facility for corrosion and functionality under MBUSA Recall Campaign number 2022050015 or 2022050014 bearing NHTSA ID# 22V315. The results of this initial inspection confirm that it is not immediately necessary to replace the brake booster in your vehicle. Therefore, your vehicle is no longer subject to the Stop Drive and may continue to be driven. A mobility solution is no longer necessary. Important! The brake booster may be subject to an additional inspection or a replacement brake booster, whichever comes first, within a period of 2 years from the date of the initial inspection. Mercedes-Benz USA will contact you again by mail to schedule the additional inspection at the appropriate time. If you sell your vehicle in the meantime, you must provide this document to the buyer. The additional inspection of the brake booster is very important to your vehicle’s safety. Therefore, it will be checked whether this has been carried out no later than 2 years after the first inspection. If this additional inspection was not carried out on your vehicle in time, you should stop operating the vehicle. If the described additional inspection is not completed, advanced corrosion in the joint area of the housing could potentially impair the function of the brake booster. This might increase the required brake pedal force and possibly extend the stopping distance. In very rare cases, it cannot be completely ruled out that mechanical damage to the brake booster might occur, whereby the connection between brake pedal and brake system would fail. In that condition, the vehicle would no longer be decelerated via the service brake which would increase the risk of a crash or injury. Date of inspection: Signature of Mercedes-Benz Dealer
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Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis IMPORTANT RECALL CAMPAIGN UPDATE STOP DRIVE NOTIFICATION! Please see the attached documents related to the campaign listed above, which include new FAQs. Additionally, customer reminder re-notification letters were mailed August 31, 2022. Topic Page Launch NCU 2 Frequently Asked Questions (FAQ) a. What is this Recall b. Mobility c. Storage d. Reimbursement e. Miscellaneous 3 Work Instructions 8 Warranty Information & Parts Return Instructions 16 Certificate of Passed Initial Diagnostic Brake Test 18 Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-888-548-8514. Sincerely, Gregory Gunther Department Manager, Vehicle Compliance & Analysis TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers RE: Updated Recall Campaign Launch Notification – FROM: Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services STOP DRIVE Inspect Brake Booster with Pedal Rework MY07-08 GL-Class, ML-Class, R-Class (X164, W164, 251 platform) UPDATE: September 23, 2022 News Channel Update | Vehicle Compliance & Analysis Recall Campaign Launch Notification Campaign No. : NHTSA ID Campaign Desc. : 2022050014 22V315 22P4290006 September 23, 2022 Inspect Brake Booster With Pedal Rework This is to notify you of an update to the Recall Campaign Launch to inspect the brake booster on 14,123 Model Year (“MY”) 2007-2008 GL- Class, ML-Class, and R-Class (X164, W164 and 251 platform) vehicles. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs were flagged in VMI as “OPEN” on May 28, 2022. Background Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2007-2008 ML-Class, GL-Class (W164/X164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal Issue What We’re Doing Parts forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, check the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. Affected customers will be mailed a recall owner notification letter and instructed to stop driving their vehicles until the inspection process is completed. The inspection procedure is available and can be performed. Parts are not available at this time should they be needed. Once parts are available, certain customers will be informed via a second owner notification letter to have a final repair performed. Vehicles Affected Vehicle Model Year(s) Vehicle Model 2007-2008 GL-Class, ML-Class, R-Class Vehicle Populations Total Recall Population Total Vehicles in Dealer Inventory 14,123 0 The vehicles will be flagged as “OPEN” and Work Instructions will be available in Star TekInfo. Customers are advised not to drive their vehicle until an inspection is performed. Based on the results, vehicles may continue to be driven if the inspection is passed, or must be grounded if the inspection is not passed. A follow-up campaign will be issued for any vehicle that requires a brake booster replacement. Until such time, a “Pending” campaign will be assigned to these vehicles to ensure vehicle status is reflected in the VIN look-up tools mentioned below. Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent MY 07-08 GL-Class, ML-Class, and R- Class vehicles covered by this notification until the vehicle has been inspected and passed, or grounded until parts become available and the remedy performed. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis Next Steps/Notes Customer Notification Timeline Owner notification letters were originally mailed June 30, 2022. Owner reminder notification letters were mailed August 31, 2022. AOMS/SOMS AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Rental Fleet Partners Affected vehicles in your fleet should not be driven until the inspection has been performed and passed. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred MBUSA dealer. While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-888-548-8514. Please anticipate longer than usual wait times to reach an agent as is typical for any recall of large volume. FAQs SUMMARY OF RECALL 1. What is the recall about? a. The recall campaign is related to the brake booster housing. Specifically, advanced corrosion may have formed on the housing, which could lead to a vacuum leak and impairment to brake effectiveness. 2. What’s the difference between Campaign 2022050014 and 2022050015. a. The inspection is the same, however, they have different damage codes. So please follow the instructions exactly for the respective campaign for your vehicle. 3. Can I continue to drive the car? a. Your safety is our highest priority. MBUSA advises customers to stop driving the vehicle until the first inspection is performed. Customers will be notified by first class mail to schedule an appointment to have the inspection performed by an authorized dealer. 4. Why are other models not included? a. Only ML- (MY2006 – 2011), GL- (MY2007 – 2012), and R- (MY2006 – 2012) Class vehicles are fitted with the affected brake booster utilizing a rubber sleeve. Other models are not fitted with this rubber sleeve. Affected vehicles have been identified within this recall. 5. What types of repairs or replacements part(s) are needed? a. Affected vehicles will be inspected as a first step. After this inspection, the vehicle will be given 1 of 3 statuses. A. Inspected with no advanced corrosion: The rubber sleeve will be removed. The vehicle can be driven with no further action or customer follow-up required. B. Inspected with advanced corrosion found: A brake efficacy test will be performed. A passed test ensures the tested brake booster can continue to be used and the vehicle driven up to a maximum time limit of 2 years. The dealer will provide a “Certificate of Passed Initial Diagnostic Brake Test” detailing that the test has passed. A new notice will Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis be provided to the owner at a later date to bring the vehicle to an authorized Mercedes- Benz dealership for further inspection and potential replacement of the brake booster. C. Inspected with advanced corrosion and brake efficacy test does not pass: The vehicle will require the brake booster housing to be replaced when parts are available. Until then, the vehicle MUST NOT be driven. 6. Will the dealer repair the vehicle with the same part(s)? a. No. Based on the initial inspection, if a replacement of the brake booster is necessary, the part will be removed and replaced with a new part that does not utilize a rubber sleeve. 7. If advanced corrosion is found (status B, question 5), why must I wait two years – can’t the dealer just replace the brake booster housing now? a. Sufficient part quantities are not yet available to offer a complete repair at this time. Mercedes- Benz assures all customers that the tests performed through the inspection procedure confirm that the brake booster will remain functioning normally until such time an additional inspection is deemed necessary within a 2-year period. Mercedes-Benz is working diligently with its suppliers to procure replacement parts as soon as possible. 8. Will the replacement part(s) fail again? a. No. Provided the recall timelines are followed, the inspections and remedial measures performed by your Mercedes-Benz dealership assure you that the recall condition is remedied. 9. How long will the vehicle need to be in the workshop? a. For your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at your location of choice. Should you request the vehicle be towed to a workshop, the time for the recall will vary and is heavily dependent on towing availability and dealership schedules. The inspection itself will require 1 hour to complete. Your authorized Mercedes-Benz dealer can provide you with a better estimate of the overall time for this inspection. 10. A vehicle came in with no serial code on the brake booster unit and/or the brake booster is not the same color as in the work instruction pictures. What inspection procedure do I follow? a. Please open a PTSS case for verification of aftermarket booster and further processing. 11. Is there additional guidance other than the Work Instructions for performing? a. There is an AKUBIS video on the intranet Learning Link titled “Brake Booster Inspection and Test” (X0027E-US.TTA). This should be used as a GENERAL PROCESS GUIDELINE ONLY. The work instructions attached to this NCU are the main technical resource for performing the recall inspection. MOBILITY 12. Will the dealer provide a loaner vehicle? a. The dealer may offer to provide a loaner based on loaner vehicle availability. If available, the loaner will be provided free of charge. If no loaner vehicles are available, other solutions will be offered such as taxi/rideshare, public transportation cost reimbursement, and rental reimbursement. See the “Warranty Information” section below for additional information. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 13. How does the dealer handle rental reimbursements? a. The dealer should reimburse the customer at the dealership. The dealership should then claim via the warranty process as set forth below in the “Warranty Information” section below. The customer letter and warranty information sections detail steps for acquiring rentals. 14. If I am advised not to drive my vehicle will towing be offered? a. Customers will be notified by first class mail that the inspection can be performed at an authorized dealer. A tow can be completed by the local dealer or by calling 1-888-548-8514. Full details will be available in the owner notification letter. In some locations, a mobile inspection can be performed at a location of the customer’s convenience and towing will not be necessary. All towing will be provided free of charge to complete this recall. 15. Is mobile repair offered for this recall? a. Yes, for your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at a location of your choice. 16. I read a media article that states I should stop driving my vehicle if I own one of the affected vehicles, what should I do? a. A VIN-based recall lookup tool on our MBUSA.com website offers a search feature that will indicate whether a vehicle has been subject to a safety recall. See www.mbusa.com/recall for more details. If your vehicle status is listed as “Recall Currently Pending” or “Open,” the vehicle MUST NOT be driven until the inspection process is performed. Further instructions will be provided based on the results of that inspection. 17. What is Mercedes-Benz going to do for Owners given this inconvenience? a. Mercedes-Benz is committed to the highest level of customer service and while we regret the inconvenience, the safety of our customers is paramount. Mobility solutions and/or reimbursement for mobility will be offered for the duration the customer’s vehicle is affected under this “stop drive” recall. See the “Warranty Information” section below for further information. 18. For cars currently at the dealers, should dealers inform their customers and ensure dealer staff do not drive the vehicle? a. For customers Yes, dealers should inform their customers that the vehicle is under a stop drive recall. The vehicle can be stored at the dealership, or towed to the customer’s residence free of charge. Please contact the CAC at 1-888-548-8514 to schedule a tow. If the customer needs alternative transportation, a mobility solution will be offered to you by the dealer (See FAQ 4). Reimbursements will be provided up to a maximum of $80 per day. b. For dealer staff Dealer staff must NOT drive the vehicle on public roads. Within the confines of the dealership, the vehicle can be driven up to 20 mph. To claim any expenses related to towing and/or storage, see the “Warranty Information” Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis STORAGE 19. Where will the vehicle be stored? a. Customers may store the vehicle at their residence and are encouraged to request their dealer perform a mobile inspection. Should the vehicle not pass the inspection, the vehicle may be continued to be stored at their residence or at their preferred dealer. REIMBURSEMENTS/OWNER PAY 20. Are Owners responsible for expenses related to the recall? a. No. Parts and labor will be provided free of charge. Alternate mobility solutions will be offered via MBUSA and/or an authorized Mercedes-Benz dealership. If the customer exceeds the limits of what Mercedes-Benz offers, they may be responsible for the additional expenses. 21. I may have paid for repairs related to this recall. Will I receive reimbursement? a. Current and previous owners may be eligible to receive reimbursement if they have had a brake booster replacement due to the conditions specified in this recall. Requests for reimbursement may include parts, labor, fees and taxes. Reimbursement may be limited to the amount the repair would have cost if completed by an authorized Mercedes-Benz dealer. Details will be provided in the recall owner notification letter. 22. What happens if the dealer determines repairs aren’t necessary now but Owners experience concerns related to the recall in the future? Are Owners responsible for diagnostic fees/repair costs? a. Any future owner concerns will be evaluated on an individual basis. Extensive analyses were conducted by Mercedes-Benz AG. Based on these analyses, a test method was developed for the workshops which, among other aspects, ensures the functionality of the brake booster by usage of diagnostic-supported test routines. If the dealer determines based on the inspection that the brake booster does not need to be replaced at this time but the owner experiences recall-related concerns in the future, a re-inspection may be carried out within 2 years to ensure the functionality of the brake booster. Parts and labor associated with the recall are free of charge to the customer. 23. I inspected the vehicle and found other brake components to be in need of repair. a. This recall relates to potential advanced corrosion on the brake booster housing. If other brake system component(s) are in need of repair/replacement such that they would impair or hinder performing the inspection for the recall condition, the parts/system must be rectified prior so the initial inspection may be completed. These parts and labor are not covered under this recall. 24. I received a letter but I no longer own the vehicle. How can I update my ownership information? a. Customers should be directed to the MBUSA recall website at https://www.mbusa.com/en/recall, enter their VIN, and update their contact information. 25. I lost faith in the vehicle and demand MBUSA provide a replacement. a. Such customer inquiries will be evaluated on a case by case basis. Direct the customer to 1-888-548-8514. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 26. Can/should dealers wholesale/sell affected used car vehicles? a. No. MBUSA advises dealers not to sell used vehicles subject to this recall until the inspection is completed. 27. While performing the Xentry diagnostic test the technician finds a brake fluid leak, can this be covered under warranty? a. Yes. If while performing the inspection procedure other components fail then this would be claimable on the same line as the recall and considered primary loss. 28. While performing the Xentry diagnostic test, the brake line needed to be repaired. How do I address this? a. Follow AR42.10-P-0020A and utilize flaring kit A000 589 20 99 00 to construct brake lines from bulk stock. 29. If the vehicle fails the Xentry diagnostic pressure test, does the RO need to stay open? a. No, close the RO and submit the claim based on the warranty codes provided below. The dealership may choose to open another RO until the parts replacement is complete. 30. The customer wishes to keep driving the vehicle and refuses the repair. How do I handle this situation? a. Customer safety is our top priority at Mercedes-Benz. If the customer insists on driving the vehicle despite the warnings associated with a “stop drive” recall, the following language MUST be added to the Repair Order and initialed by the customer: (Initial Here) ASSUMPTION OF RISK FOR REMOVAL OF VEHICLE. I understand that my vehicle is subject to a “Stop Drive” recall and that continuing to drive my vehicle involves inherent risks and dangers of accidents, property loss or damage, and serious personal injury to me and others, as well as potential financial losses. I have carefully considered the extent of the risks involved, and I voluntarily and freely choose to assume these risks. 31. Is there a point of contact for the dealership, AOM’s, or other field personnel to request technical information or assistance relating specifically to the Xentry diagnostic test? a. The Work Instructions and Xentry diagnostic test have been verified prior to the recall launch. Thoroughly read the instructions, directions, and questions as presented in the Xentry diagnostic brake pressure test steps. If there are still questions after completing the first test , please open a PTSS case for the particular process or direction that is unclear. We do not anticipate any questions relating to the test at this time. 32. The customer wishes to keep driving the vehicle and is refusing to initial the “Assumption of Risk” on the Repair Order. How do I handle this situation? a. Follow the same protocol used at your dealership when a customer refuses services offered. Also, make a notation on the RO that “customer refuses to initial the Assumption of Risk.” A customer signature must be recorded on the RO. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 Campaign No. 2022050014, May 2022 Revision E 09/23/2022 TO: ALL MERCEDES-BENZ CENTERS SUBJECT: Model GL-Class, ML-Class, and R-Class (X164, W164 and 251 platform) Model Year 2007-2008 Inspect Brake Booster – with Pedal Rework Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2007-2008 ML, GL (W164/X164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, check the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. Affected customers will be mailed a recall owner notification letter and instructed to stop driving their vehicles until the inspection process is completed. Prior to performing this Campaign: • VMI must always be checked before performing campaigns to verify that the campaign is required on a specific vehicle. Always check for any other open campaigns, and perform accordingly. • Please review the entire Campaign bulletin and follow the repair procedure exactly as described. Approximately 14,123 vehicles are affected. Order No. P-RC-2022050014 This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data Control, and MBUSA-SLP S424HH001, Control of Quality Record 9 Inspect Brake Booster Return information for rubber sleeve and quick test has been removed. Existing problems that would hinder the inspection procedure or any subsequent repairs must first be rectified and are the responsibility of the customer. Any associated costs are not claimable and should not be included with the campaign claim. Any primary loss which is a direct result of performing the XENTRY test should be submitted on the same claim as the campaign reimbursement. Before starting work, there must be no fault message present in the instrument cluster for the brake system. If a fault message is present before starting work, it must be rectified and is the responsibility of the customer. Any associated costs are not claimable and should not be included with the campaign claim. 1. Flow chart with allowable labor operation codes when submitting a warranty claim. P-RC-2022050014 10 Check/test procedure A–visual inspection only 1. Open the hood and check the water drains (marking, figure 1) for correct installation and ability to drain. Only for model 251 Clean and correctly install water drains if necessary. Figure 1 P-RC-2022050014 11 2. Remove the rubber sleeve wrapped around the brake booster (A, figure 2) with a suitable tool (hook and side cutting pliers). If the rubber sleeve is not present, please proceed to check/test procedure A1. The rubber sleeve should be separated above the barcode label on the brake booster as seen in (A, figure 2 and B, figure 4.1). Figure 2 3. Take a photo of the rubber sleeve with the VIN label of the B-pillar (A, figures 3 and 4) and store to a local HDD/computer storage location with the vehicle service file and attach it to the warranty claim in EVA. These pictures serve as documentation of the current condition of the brake booster. Figure 3 Figure 4 P-RC-2022050014 12 4. Check corrosion of the brake booster using the removed rubber sleeve. Use figures 5, 6 and 7 to assess corrosion. Brake booster OK: Multiple point-shaped corrosion marks (figure 5) are permissible. A maximum of one point-shaped corrosion mark with a diameter greater than 15 mm (figures 6 and 7) is permitted. Figure 5 OK Figure 6 OK Figure 7 OK Brake booster not OK: Widespread corrosion marks spanning the rubber sleeve are not permissible. More than one corrosion mark with a diameter greater than 15 mm is not permissible. a. Corrosion measurements Exceeds thresholds-NOK: Carry out check/test procedure B – XENTRY/DAS. b. Corrosion measurements Does not exceed threshold-OK (figure 5, 6 or 7): End measure. (Certificate of Passed Initial Diagnostic Brake Test not required). If the measure is ended, do not re-install a new rubber sleeve. Apply marking with white touch-up paint pen (1, figure 8) to the brake booster checked. Under no circumstances should you treat the brake booster with anti-corrosion agent. The findings from the check/test procedure must be documented on the Repair Order and included in the dealer text in the warranty claim in EVA. P-RC-2022050014 13 Check/test procedure A1 – visual inspection only if no rubber sleeve is present 1. Take a photo of the barcode label (B, figure 8) on the brake booster and store to a local HDD/computer storage location with the vehicle service file and attach to the warranty claim in EVA. Figure 8 2. Check sequence of numbers on the barcode label (C, figure 9). a. If the numeric sequence between numbers 13 and 17 is less than “15126”: Carry out scope of testing B – XENTRY/DAS. b. If the numeric sequence between numbers 13 and 17 is greater than or equal to “15126”: End measure. Figure 9 P-RC-2022050014 14 Check/test procedure B – XENTRY/DAS This step is only to be used if step A or A1 has failed Ensure use of XENTRY Diagnosis version 03/2022 or higher. The current version of all add-ons must be installed. Make sure to follow the operation steps exactly as described in XENTRY Diagnosis. 1. Connect XENTRY Diagnosis. XENTRY must be connected via the cable with VCI/SD Connect. Note regarding vehicles with KeylessGo: Remove KeylessGo start button and perform test with ignition key. Do not perform any unnecessary braking procedures (maximum full-stop braking) before the test. As a rule, the test should be performed nonstop without interruption. In certain conditions, the XENTRY scope of testing can be interrupted while the test is ongoing (e.g. hydraulic system is leaky) (cancellation). In this case, please follow the user guidance in XENTRY/DAS Diagnosis, because notes on the causes will be displayed for you. IMPORTANT: If XENTRY/DAS Diagnosis requests that the brake pedal be withdrawn into the starting position toward the driver, this must be done by means of a powerful foot motion. Check brake booster with XENTRY/DAS. To do this, select the menu item “Main groups – Control units – Chassis – ESP-Electronic Stability Program – Complete list of guided tests – Braking power”. Then follow the user guidance in XENTRY/DAS Diagnosis. Print out the brake force “event log” after the test and store to a local HDD/computer storage location. a. XENTRY/DAS test not passed: Please perform this test again. Only perform this test twice. b. XENTRY/DAS test passed: Continue with operation step 2. If the XENTRY/DAS test was not passed the first time, you must perform a second XENTRY/DAS test. If this second test is now passed, continue with the operation step 2 of scope of testing B. IMPORTANT: Only perform the second test if the first XENTRY/DAS test was not passed. The second test must be invoiced using operation number 02-0245 or 02-0246. a. XENTRY/DAS test of the second test not passed: Close campaign with claim. See Launch NCU FAQ for mobility solution options to offer to the customer until parts are available and the part can be exchanged. Do not provide customer Certificate of Passed Initial Diagnostic Brake Test. b. XENTRY/DAS test of the second test passed: Continue with operation step 2. P-RC-2022050014 15 2. Apply marking with white touch-up paint pen (1, figure 10) to the inspected brake booster. Under no circumstances should you treat the brake booster with anti-corrosion agent/paint. Figure 10 3. Print out customer certificate titled “Certificate of Passed Initial Diagnostic Brake Test”, located at the end of this document, fill out, sign, and hand over to the customer. 4. Disconnect XENTRY Diagnosis. P-RC-2022050014 16 Warranty Information Note: The following allowable labor operation should be used when submitting a warranty claim for this repair: Damage Code Operation Number Check/test procedure A Check brake unit Description Labor Time (hrs.) 42 900 06 02-0036 02-0089 02-0038* 02-0044* 02-0245** Includes: Remove rubber sleeve from brake unit and document test result This operation number can be used even if no rubber sleeve is present on the brake unit Check/test procedure A1 Check barcode on brake unit Only if no rubber sleeve is present on the brake unit End of test: Do not perform any further work. End Here If Vehicle Passed Visual Inspection Check/test procedure B Check brake unit using XENTRY Diagnosis Findings: OK Includes: Connect/disconnect XENTRY End Here If Vehicle Failed Visual Inspection & Passed 1st XENTRY Check Check/test procedure B Check brake unit using XENTRY Diagnosis Findings: not OK Includes: Connect/disconnect XENTRY Repeat scope of testing with the result of test item 02-0245 or 02-0246. Check/test procedure B – 2ⁿᵈ XENTRY/DAS test Extra work for: G 02 0044: Check brake unit with XENTRY Diagnosis – findings OK The second time the vehicle was tested, it was found to be OK. 0.2 0.1 0.4 0.4 0.2 End Here If Vehicle Failed Visual Inspection & Failed 1st XENTRY Check but Passed 2nd XENTRY Check Check/test procedure B – 2ⁿᵈ XENTRY/DAS test Extra work for: G 02 0044: Check brake unit with XENTRY Diagnosis 02-0246** – findings not OK The second time the vehicle was tested, it was found to be not OK 0.2 * Invoice only operation item 02-0038 or 02-0044. Invoicing both operation items is not permissible. ** Invoice operation item 02-0245 or 02-0246. Invoicing both operation items is not permissible. When using operation item 02-0038 or 02-0245, the Certificate of Passed Initial Diagnostic Brake Test must be handed over to the customer which is located at the end of this document. Note: Always check ASRA for the current OP-Code times. Labor times are subject to change and updates may not be reflected in this document. P-RC-2022050014 17 Warranty Information For vehicles impacted by the stop drive, MBUSA will allow for reimbursement of several associated ancillary costs as outlined below. These reimbursements are solely to support the implementation of this recall and to reduce the risk of customer inconveniences. • Damage code 99803 01 – Mobile inspection incentive o $150 per vehicle o Claimed separately and on top of the recall inspection • Damage code 99039 01 – Towing o Up to $125 per tow if arranged by customer or dealer outside of normal process o Invoice must be attached to claim o Please use normal CAC tow process whenever possible to alleviate reimbursement • Damage code 99046 01 – Vehicle storage o $15 per vehicle, per day for dealership onsite storage o Up to $56.25 per vehicle, per day for offsite storage o Invoice must be attached to claim o Submit every 30 days and then a final claim to reconcile • Damage code 99047 01 – Active vehicle care during vehicle storage o $300 per vehicle, one-time, for the entire period claimed at the end of the storage period (i.e. wash, maintain battery, move to avoid flat spots and brake corrosion, etc.) • Damage code 99304 01 – Mobility solutions o Up to $2,400 per month for rental vehicle (up to $80/day), loaner ($80/day flat fee), taxi / rideshare services or use of public transportation o Dealers are encouraged to use loaner vehicles for customer requests. See sales NCU on changes to the CVP program and alternate mobility options. o Rental agreement, loaner agreement and/or invoice(s) must be attached to claim o Claims may be submitted on a monthly basis / multiple submissions allowed if needed. This support is limited until the final remedy has been performed on the customer’s vehicle. P-RC-2022050014 18 P-RC-2022050014 Certificate of Passed Initial Diagnostic Brake Test Recall campaign – Inspect Brake Booster Vehicle identification number: Dear Valued Customer: Your vehicle’s brake booster has been inspected by your authorized Mercedes-Benz service facility for corrosion and functionality under MBUSA Recall Campaign number 2022050015 or 2022050014 bearing NHTSA ID# 22V315. The results of this initial inspection confirm that it is not immediately necessary to replace the brake booster in your vehicle. Therefore, your vehicle is no longer subject to the Stop Drive and may continue to be driven. A mobility solution is no longer necessary. Important! The brake booster may be subject to an additional inspection or a replacement brake booster, whichever comes first, within a period of 2 years from the date of the initial inspection. Mercedes-Benz USA will contact you again by mail to schedule the additional inspection at the appropriate time. If you sell your vehicle in the meantime, you must provide this document to the buyer. The additional inspection of the brake booster is very important to your vehicle’s safety. Therefore, it will be checked whether this has been carried out no later than 2 years after the first inspection. If this additional inspection was not carried out on your vehicle in time, you should stop operating the vehicle. If the described additional inspection is not completed, advanced corrosion in the joint area of the housing could potentially impair the function of the brake booster. This might increase the required brake pedal force and possibly extend the stopping distance. In very rare cases, it cannot be completely ruled out that mechanical damage to the brake booster might occur, whereby the connection between brake pedal and brake system would fail. In that condition, the vehicle would no longer be decelerated via the service brake which would increase the risk of a crash or injury. Date of inspection: Signature of Mercedes-Benz Dealer
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Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis IMPORTANT RECALL CAMPAIGN UPDATE STOP DRIVE NOTIFICATION! Please see the attached documents related to the campaign listed above Topic Page Launch NCU 2 Process Flow 3 Frequently Asked Questions (FAQ) 4 Work Instructions 11 SUMMARY OF PHASE 1 NCU UPDATES 1. Added “Process Flow” to give dealers an understanding of parts ordering procedures and campaign update times. 2. Modified FAQ 5, point 2. 3. Modified “Mobility” FAQ’s. 4. Removed warranty information from the Work Instructions. Added to FAQ 37. Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-888-548-8514. Sincerely, Gregory Gunther Department Manager, Vehicle Compliance & Analysis TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers RE: Updated Recall Campaign Launch Notification – FROM: Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services STOP DRIVE Inspect Brake Booster with Pedal Rework MY06-12 GL-Class, ML-Class, R-Class (X164, W164, V251 platform) UPDATE: February 14, 2023 News Channel Update | Vehicle Compliance & Analysis Recall Campaign Launch Notification Campaign No. : NHTSA ID Campaign Desc. : 2022050014 22V315 22P4290006 February 14, 2023 Inspect Brake Booster With Pedal Rework This is to notify you of an update to the Recall Campaign Launch to inspect the brake booster on 14,123 Model Year (“MY”) 2006-2012 GL- Class, ML-Class, and R-Class (X164, W164 and V251 platform) vehicles. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs were flagged in VMI as “OPEN” on May 28, 2022. Background Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML-Class, GL-Class (W164/X164 platform) and R-Class (V251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal Issue What We’re Doing Parts forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, inspect the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. The remedy is available and can be performed. Vehicles Affected Vehicle Model Year(s) Vehicle Model 2006-2012 GL-Class, ML-Class, R-Class Vehicle Populations Total Recall Population Total Vehicles in Dealer Inventory 14,123 0 The vehicles were flagged as “OPEN” and Work Instructions are available in Star TekInfo. Customers are advised not to drive their vehicle until an inspection is performed. Based on the results, vehicles may continue to be driven if the inspection is passed, or must be grounded if the inspection is not passed. A follow-up campaign will be issued for any vehicle that requires a brake booster replacement. Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent MY 06-12 GL-Class, ML-Class, and R- Class vehicles covered by this notification until the vehicle has been inspected and passed, or grounded until parts become available and the remedy performed. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis Customer Notification Timeline Next Steps/Notes Owner notification letters were originally mailed June 30, 2022. Owner reminder notification letters were mailed August 31, 2022. Category 3 notification letters were mailed on October 31 & November 3, 2022. Category 2 notification letters will be mailed on or before March 10, 2023. AOMS/SOMS Rental Fleet Partners AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Affected vehicles in your fleet should not be driven until the inspection has been performed and passed. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred Mercedes-Benz dealer. While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-888-548-8514. Longer than usual wait times to reach an agent may be experienced for recall-related questions involving larger vehicle populations. Process Flow Category 3 Launch Process Flow (October 2022-February 9th, 2023) At the time of the Category 3 launch in October 2022, two processes occurred in tandem: 1) The dealer was required to close out campaign 2022050014 or 2022050015 for the inspection. a. This triggered a new campaign based on the warranty claim operation codes. If operation codes were claimed that matched Category 2, those vehicles would be moved into a new “PENDING” campaign on a weekly basis due to insufficient parts availability. If the operation codes claimed matched Category 3, vehicles would be moved to a new “OPEN” campaign, also on a weekly basis. b. This process only affected the opening of new campaigns in VMI and was irrespective of parts’ shipments. 2) The dealer was required to claim the correct warranty operation codes for Category 3. a. Once the operation codes were submitted and paid, if they matched the Category 3 warranty operation codes, a booster and, if necessary, a pedal kit were released automatically. This was done to prevent dealers from over-ordering critical parts quantities. Category 2 & 3 Launch Process Flow (February 10th, 2023-Current) 1) Dealers are still required to close the inspection campaigns for a new campaign to be opened. This process will remain the same as point 1 from the “Category 3 Launch Process Flow” until further notice. An update to the NCU will be issued when this process is also revoked. 2) With parts for Category 2 vehicles now available, point 2 from the “Category 3 Launch Process Flow” above has been revised. Warranty operation codes must still be claimed correctly, however, parts will no longer be released automatically. The dealer must now order parts by VIN via the parts ordering system. There will be no initial parts allocation since Category 2 vehicles could be driven up to 2 years prior to replacement. Further details below in the FAQ’s, including the quantity limit of parts dealers may order. 3) Important! Inspection claims still need to be submitted correctly with the proper warranty operation codes for Category 1, 2 and 3 vehicles, respectively. Category 2 and 3 vehicles still must have Xentry Diagnosis results uploaded to pXD. Please also see #6 in the FAQs below. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis FAQs SUMMARY OF RECALL 1. What is the recall about? a. The recall campaign is related to the brake booster housing. Specifically, advanced corrosion may have formed on the housing, which could lead to a vacuum leak and impairment to brake effectiveness. 2. What’s the difference between Campaign 2022050014 and 2022050015. a. The inspection is the same, however, different damage codes apply based on the vehicle population. One population requires a pedal re-work, the other does not. 3. Can I continue to drive the car? a. Your safety is our highest priority. MBUSA advises customers to stop driving the vehicle until the first inspection is performed. Customers were notified by first class mail to schedule an appointment to have the inspection performed by an authorized dealer. 4. Why are other models not included? a. Only ML- (MY2006 – 2011), GL- (MY2007 – 2012), and R- (MY2006 – 2012) Class vehicles are fitted with the affected brake booster utilizing a rubber sleeve. Other models are not fitted with this rubber sleeve. Affected vehicles have been identified within this recall. 5. What types of repairs or replacements part(s) are needed? a. Affected vehicles will be inspected as a first step. After this inspection, the vehicle will be given 1 of 3 statuses. 1. Inspected with no advanced corrosion: The rubber sleeve will be removed. The vehicle can be driven with no further action or customer follow-up required. 2. Inspected with advanced corrosion found: A brake efficacy test will be performed. The dealer will order a brake booster and replace. If the customer requests mobility, there are two options. a. The first is detailed in the “Mobility” and “Reimbursement/Owner Pay” FAQ below via loaners or rental options. The dealer will hold the vehicle until the part arrives and subsequently replace the brake booster. b. The latter option, a passed test ensures the tested brake booster will continue to function properly and the vehicle may be driven up to a maximum duration of 2 years from the test date. The dealer will provide a “Certificate of Passed Initial Diagnostic Brake Test” detailing that the test has passed. The dealer or customer may schedule a replacement at the time of their choosing or a new notice will be provided to the owner at a later date to bring the vehicle to an authorized Mercedes-Benz dealership for replacement of the brake booster. 3. Inspected with advanced corrosion and brake efficacy test does not pass: The vehicle will require the brake booster housing to be replaced. Until then, the vehicle MUST NOT be driven. If the customer requests mobility until such time the booster can be replaced, the dealer can offer solutions as detailed below in the FAQ’s. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 6. Will the dealer repair the vehicle with the same part(s)? a. No. Based on the initial inspection, if a replacement of the brake booster is necessary, the part will be removed and replaced with a new part that does not utilize a rubber sleeve. 7. Will the replacement part(s) fail again? a. No. Provided the recall timelines are followed, the inspections and remedial measures performed by your Mercedes-Benz dealership assure you that the recall condition is remedied. 8. How long will the vehicle need to be in the workshop? a. For your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at your location of choice. Should you request the vehicle be towed to a workshop, the time for the recall will vary and is dependent on towing availability and dealership schedules. The inspection itself will require 1 hour to complete. Additional time may be needed based on the results of the inspection. Your authorized Mercedes-Benz dealer can provide you with a better estimate of the overall time for this inspection. 9. A vehicle came in with no serial code on the brake booster unit and/or the brake booster is not the same color as in the work instruction pictures. What inspection procedure do I follow? a. Please open a PTSS case for verification of aftermarket booster and further processing. 10. Is there additional guidance other than the Work Instructions? a. There is an AKUBIS video on the intranet Learning Link titled “Brake Booster Inspection and Test” (X0027E-US.TTA). This should be used as a GENERAL PROCESS GUIDELINE ONLY. The work instructions attached to this NCU are the main technical resource for performing the recall inspection. Parts 11. Are parts available to replace brake boosters? a. Yes, for Category 2 and 3 vehicles. 12. How will I receive the parts necessary to complete the campaign? a. The prior Category 3 parts release procedures are being revised. Brake boosters will no longer automatically be released. The parts system block for boosters and the pedal retrofit kits have been lifted. Dealers must enter a unique VIN and order parts specific to that vehicle. A single VIN may not be used to order multiple parts. Note: Additional pedal retrofit kits are not available and are unnecessary to be stocked at dealerships. Order ONLY after it is determined that a vehicle needs the retrofit kit based on the campaign number. 13. Will parts be pushed for Category 2 vehicles? a. No. Parts need to be ordered by the dealerships for any existing and new Category 2 vehicles as of February 10, 2023. Parts will no longer automatically be pushed to dealerships. 14. Will parts still be pushed for Category 3 vehicles? a. No. Parts need to be ordered by the dealerships for any existing and new Category 3 vehicles as of February 10, 2023. Parts will no longer automatically be pushed to dealerships. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 15. After vehicle inspection, will another campaign open to replace the booster? a. Yes, once the inspection campaign has been closed, a new campaign will open. These new campaigns are opened on a weekly basis. If the dealer has determined a vehicle falls into Category 2 or 3, repair parts need to be ordered by the dealer and can be replaced even if the campaign isn’t open in VMI yet. The RO can be closed once the new campaign is activated. MOBILITY 16. Will the dealer provide a loaner vehicle? a. The dealer may offer to provide a loaner based on loaner vehicle availability. If available, the loaner will be provided free of charge. If no loaner vehicles are available, other solutions will be offered such as taxi/rideshare, public transportation cost reimbursement, and rental reimbursement. See the “Reimbursements/Owner Pay” section below for additional information. 17. Are rental vehicles still allowed? a. Rental vehicles are only applicable to two groups of vehicles: i. Vehicles awaiting the initial inspection campaign. Once the vehicle inspection has been completed, the owner of any vehicle with a Category 1 should promptly turn in the rental vehicle. ii. Category 2 & 3 vehicles. With the launch of the booster replacement campaign for Category 3 vehicles in October 2022 and Category 2 vehicles in February 2023, no such owner should be in, or require a long-term rental. The only allowable rental for Category 2 & 3 vehicles is for the time between inspection and parts arrival/booster replacement, which will only be a few days at maximum. Dealers are required to promptly order parts for Category 2 & 3 vehicles. 18. How does the dealer handle rental reimbursements? a. The dealer should reimburse the customer at the dealership. The dealership should then claim via the warranty process as set forth below in the “Warranty Information” section below. The warranty information sections detail steps for acquiring rentals. 19. If I am advised not to drive my vehicle will towing be offered? a. Customers were notified by first class mail that the inspection can be performed at an authorized dealer. A tow can be completed by the local dealer or by calling 1-888-548-8514. Full details are available in the owner notification letter. In some locations, a mobile inspection can be performed at a location of the customer’s convenience and towing will not be necessary. All towing will be provided free of charge to complete this recall. 20. Is mobile repair offered for this recall? a. Yes, for your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at a location of your choice. 21. I read a media article that states I should stop driving my vehicle if I own one of the affected vehicles, what should I do? a. A VIN-based recall lookup tool on our MBUSA.com website offers a search feature that will indicate whether a vehicle has been subject to a safety recall. See Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis https://www.mbusa.com/en/recall for more details. If your vehicle status is listed as “Open,” the vehicle MUST NOT be driven until the inspection process is performed. Further instructions will be provided based on the results of that inspection. 22. What is Mercedes-Benz going to do for Owners given this inconvenience? a. Mercedes-Benz is committed to the highest level of customer service and while we regret the inconvenience, the safety of our customers is paramount. Mobility solutions and/or reimbursement for mobility will be offered for the duration the customer’s vehicle is affected under this “stop drive” recall. See the “Warranty Information” section below for further information. 23. For cars currently at the dealers, should dealers inform their customers and ensure dealer staff do not drive the vehicle? a. For customers Yes, dealers should inform their customers that the vehicle is under a stop drive recall. The vehicle can be stored at the dealership, or towed to the customer’s residence free of charge. Please contact the CAC at 1-888-548-8514 to schedule a tow. If the customer needs alternative transportation, a mobility solution will be offered to you by the dealer (See FAQ 4). Reimbursements will be provided up to a maximum of $80 per day. b. For dealer staff Dealer staff must NOT drive the vehicle on public roads. Within the confines of the dealership, the vehicle can be driven up to 20 mph. To claim any expenses related to towing and/or storage, see the “Reimbursement/Owner Pay” section below. STORAGE 24. Where will the vehicle be stored? a. Customers may store the vehicle at their residence and are encouraged to request their dealer perform a mobile inspection. Should the vehicle not pass the inspection, the vehicle may be continued to be stored at their residence or at their preferred dealer. Dealers need to order and perform the booster replacement now that parts are available. REIMBURSEMENTS/OWNER PAY 25. I may have paid for repairs related to this recall. Will I receive reimbursement? a. Current and previous owners may be eligible to receive reimbursement if they have had a brake booster replacement due to the conditions specified in this recall. Requests for reimbursement may include parts, labor, fees and taxes. Reimbursement may be limited to the amount the repair would have cost if completed by an authorized Mercedes-Benz dealer. Details were provided in the recall owner notification letter, which can be viewed on https://www.mbusa.com/en/recall. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 26. What happens if the dealer determines repairs aren’t necessary now but Owners experience concerns related to the recall in the future? Are Owners responsible for diagnostic fees/repair costs? a. Any future owner concerns will be evaluated on an individual basis. Extensive analyses were conducted by Mercedes-Benz AG. Based on these analyses, a test method was developed for the workshops which, among other aspects, ensures the functionality of the brake booster by usage of diagnostic-supported test routines. 27. I inspected the vehicle and found other brake components to be in need of repair. a. This recall relates to potential advanced corrosion on the brake booster housing. If other brake system component(s) are in need of repair/replacement such that they would impair or hinder performing the inspection for the recall condition, the parts/system must be rectified prior so the initial inspection may be completed. These parts and labor are not covered under this recall. 28. I received a letter but I no longer own the vehicle. How can I update my ownership information? a. Customers should be directed to the MBUSA recall website at https://www.mbusa.com/en/recall, enter their VIN, and update their contact information. 29. I lost faith in the vehicle and demand MBUSA provide a replacement. a. Such customer inquiries will be evaluated on a case-by-case basis. Direct the customer to 1-888-548-8514. 30. Can/should dealers wholesale/sell affected used car vehicles? a. No. MBUSA advises dealers not to sell used vehicles subject to this recall until the inspection and, if necessary, brake booster replacement is completed. 31. While performing the Xentry diagnostic test the technician finds a brake fluid leak, can this be covered under warranty? a. Yes. If while performing the inspection procedure other components fail then this would be claimable on the same line as the recall and considered primary loss. 32. While performing the Xentry diagnostic test, the brake line needed to be repaired. How do I address this? a. Follow AR42.10-P-0020A and utilize flaring kit A000 589 20 99 00 to construct brake lines from bulk stock. 33. If the vehicle fails the Xentry diagnostic pressure test, does the RO need to stay open? a. No, close the RO and submit the claim based on the warranty codes provided below in the work instructions section. The dealership may choose to open another RO until the parts replacement is complete. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 34. The customer wishes to keep driving the vehicle and refuses the repair. How do I handle this situation? a. Customer safety is our top priority at Mercedes-Benz. If the customer insists on driving the vehicle despite the warnings associated with a “stop drive” recall, the following language MUST be added to the Repair Order and initialed by the customer: (Initial Here) ASSUMPTION OF RISK FOR REMOVAL OF VEHICLE. I understand that my vehicle is subject to a “Stop Drive” recall and that continuing to drive my vehicle involves inherent risks and dangers of accidents, property loss or damage, and serious personal injury to me and others, as well as potential financial losses. I have carefully considered the extent of the risks involved, and I voluntarily and freely choose to assume these risks. 35. Is there a point of contact for the dealership, AOM’s, or other field personnel to request technical information or assistance relating specifically to the Xentry diagnostic test? a. The Work Instructions and Xentry diagnostic test have been verified prior to the recall launch. Thoroughly read the instructions, directions, and questions as presented in the Xentry diagnostic brake pressure test steps. If there are still questions after completing the first test, please open a PTSS case for the particular process or direction that is unclear. We do not anticipate any questions relating to the test at this time. 36. The customer wishes to keep driving the vehicle and is refusing to initial the “Assumption of Risk” on the Repair Order. How do I handle this situation? a. Follow the same protocol used at your dealership when a customer refuses services offered. Also, make a notation on the RO that “customer refuses to initial the Assumption of Risk.” A customer signature must be recorded on the RO. 37. Now that the vehicle has been repaired, do I need to close out any pending costs attributable to storage, maintenance, etc? a. There should not be any Category 3 customers utilizing rental vehicles, storage, etc… as sufficient parts inventory for Category 3 vehicles has been available since October 2022. b. In the event a dealer cannot perform the brake booster replacement immediately, see below damage codes. i. Damage code 99803 01 – Mobile inspection incentive 1. $150 per vehicle 2. Claimed separately and on top of the recall inspection ii. Damage code 99039 01 – Towing 1. Up to $125 per tow if arranged by customer or dealer outside of normal process 2. Invoice must be attached to claim 3. Please use normal CAC tow process whenever possible to alleviate reimbursement Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 10 iii. Damage code 99046 01 – Vehicle storage 1. $15 per vehicle, per day for dealership onsite storage 2. Up to $56.25 per vehicle, per day for offsite storage 3. Invoice must be attached to claim 4. Submit every 30 days and then a final claim to reconcile iv. Damage code 99047 01 – Active vehicle care during vehicle storage 1. $300 per vehicle, one-time, for the entire period claimed at the end of the storage period (i.e. wash, maintain battery, move to avoid flat spots and brake corrosion, etc.) v. Damage code 99304 01 – Mobility solutions 1. Up to $2,400 for rental vehicle (up to $80/day), loaner ($80/day flat fee), taxi /rideshare services or use of public transportation. 2. Dealers are encouraged to use loaner vehicles for customer requests. See sales NCU on changes to the CVP program and alternate mobility options. 3. Rental agreement, loaner agreement and/or invoice(s) must be attached to claim. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 Campaign No. 2022050014, May 2022 Revision F 02/13/2023 TO: ALL MERCEDES-BENZ CENTERS SUBJECT: Model GL-Class, ML-Class, and R-Class (X164, W164 and 251 platform) Model Year 2007-2008 Inspect Brake Booster – with Pedal Rework Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2007-2008 ML, GL (W164/X164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, check the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. Affected customers were mailed a recall owner notification letter and instructed to stop driving their vehicles until the inspection process is completed. Prior to performing this Campaign: • VMI must always be checked before performing campaigns to verify that the campaign is required on a specific vehicle. Always check for any other open campaigns, and perform accordingly. • Please review the entire Campaign bulletin and follow the repair procedure exactly as described. Approximately 14,123 vehicles are affected. Order No. P-RC-2022050014 This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data Control, and MBUSA-SLP S424HH001, Control of Quality Record 9 Inspect Brake Booster Return information for rubber sleeve and quick test has been removed. Existing problems that would hinder the inspection procedure or any subsequent repairs must first be rectified and are the responsibility of the customer. Any associated costs are not claimable and should not be included with the campaign claim. Any primary loss which is a direct result of performing the XENTRY test should be submitted on the same claim as the campaign reimbursement. Before starting work, there must be no fault message present in the instrument cluster for the brake system. If a fault message is present before starting work, it must be rectified and is the responsibility of the customer. Any associated costs are not claimable and should not be included with the campaign claim. 1. Flow chart with allowable labor operation codes when submitting a warranty claim. P-RC-2022050014 10 Check/test procedure A–visual inspection only 1. Open the hood and check the water drains (marking, figure 1) for correct installation and ability to drain. Only for model 251 Clean and correctly install water drains if necessary. Figure 1 P-RC-2022050014 11 2. Remove the rubber sleeve wrapped around the brake booster (A, figure 2) with a suitable tool (hook and side cutting pliers). If the rubber sleeve is not present, please proceed to check/test procedure A1. The rubber sleeve should be separated above the barcode label on the brake booster as seen in (A, figure 2 and B, figure 4.1). Figure 2 3. Take a photo of the rubber sleeve with the VIN label of the B-pillar (A, figures 3 and 4) and store to a local HDD/computer storage location with the vehicle service file and attach it to the warranty claim in EVA. These pictures serve as documentation of the current condition of the brake booster. Figure 3 Figure 4 P-RC-2022050014 12 4. Check corrosion of the brake booster using the removed rubber sleeve. Use figures 5, 6 and 7 to assess corrosion. Brake booster OK: Multiple point-shaped corrosion marks (figure 5) are permissible. A maximum of one point-shaped corrosion mark with a diameter greater than 15 mm (figures 6 and 7) is permitted. Figure 5 OK Figure 6 OK Figure 7 OK Brake booster not OK: Widespread corrosion marks spanning the rubber sleeve are not permissible. More than one corrosion mark with a diameter greater than 15 mm is not permissible. a. Corrosion measurements Exceeds thresholds-NOK: Carry out check/test procedure B – XENTRY/DAS. b. Corrosion measurements Does not exceed threshold-OK (figure 5, 6 or 7): End measure. (Certificate of Passed Initial Diagnostic Brake Test not required). If the measure is ended, do not re-install a new rubber sleeve. Apply marking with white touch-up paint pen (1, figure 8) to the brake booster checked. Under no circumstances should you treat the brake booster with anti-corrosion agent. The findings from the check/test procedure must be documented on the Repair Order and included in the dealer text in the warranty claim in EVA. P-RC-2022050014 13 Check/test procedure A1 – visual inspection only if no rubber sleeve is present 1. Take a photo of the barcode label (B, figure 8) on the brake booster and store to a local HDD/computer storage location with the vehicle service file and attach to the warranty claim in EVA. Figure 8 2. Check sequence of numbers on the barcode label (C, figure 9). a. If the numeric sequence between numbers 13 and 17 is less than “15126”: Carry out scope of testing B – XENTRY/DAS. b. If the numeric sequence between numbers 13 and 17 is greater than or equal to “15126”: End measure. Figure 9 P-RC-2022050014 14 Check/test procedure B – XENTRY/DAS This step is only to be used if step A or A1 has failed Ensure use of XENTRY Diagnosis version 03/2022 or higher. The current version of all add-ons must be installed. Make sure to follow the operation steps exactly as described in XENTRY Diagnosis. 1. Connect XENTRY Diagnosis. XENTRY must be connected via the cable with VCI/SD Connect. Note regarding vehicles with KeylessGo: Remove KeylessGo start button and perform test with ignition key. Do not perform any unnecessary braking procedures (maximum full-stop braking) before the test. As a rule, the test should be performed nonstop without interruption. In certain conditions, the XENTRY scope of testing can be interrupted while the test is ongoing (e.g. hydraulic system is leaky) (cancellation). In this case, please follow the user guidance in XENTRY/DAS Diagnosis, because notes on the causes will be displayed for you. IMPORTANT: If XENTRY/DAS Diagnosis requests that the brake pedal be withdrawn into the starting position toward the driver, this must be done by means of a powerful foot motion. Check brake booster with XENTRY/DAS. To do this, select the menu item “Main groups – Control units – Chassis – ESP-Electronic Stability Program – Complete list of guided tests – Braking power”. Then follow the user guidance in XENTRY/DAS Diagnosis. Print out the brake force “event log” after the test and store to a local HDD/computer storage location. a. XENTRY/DAS test not passed: Please perform this test again. Only perform this test twice. b. XENTRY/DAS test passed: Continue with operation step 2. If the XENTRY/DAS test was not passed the first time, you must perform a second XENTRY/DAS test. If this second test is now passed, continue with the operation step 2 of scope of testing B. IMPORTANT: Only perform the second test if the first XENTRY/DAS test was not passed. The second test must be invoiced using operation number 02-0245 or 02-0246. a. XENTRY/DAS test of the second test not passed: Close campaign with claim. See Launch NCU FAQ for mobility solution options to offer to the customer until parts are available and the part can be exchanged. Do not provide customer Certificate of Passed Initial Diagnostic Brake Test. b. XENTRY/DAS test of the second test passed: Continue with operation step 2. P-RC-2022050014 15 2. Apply marking with white touch-up paint pen (1, figure 10) to the inspected brake booster. Under no circumstances should you treat the brake booster with anti-corrosion agent/paint. Figure 10 3. Print out customer certificate titled “Certificate of Passed Initial Diagnostic Brake Test”, located at the end of this document, fill out, sign, and hand over to the customer. 4. Disconnect XENTRY Diagnosis. P-RC-2022050014 16 Warranty Information Note: The following allowable labor operation should be used when submitting a warranty claim for this repair: Damage Code Operation Number Check/test procedure A Check brake unit Description Labor Time (hrs.) 42 900 06 02-0036 02-0089 02-0038* 02-0044* 02-0245** Includes: Remove rubber sleeve from brake unit and document test result This operation number can be used even if no rubber sleeve is present on the brake unit Check/test procedure A1 Check barcode on brake unit Only if no rubber sleeve is present on the brake unit End of test: Do not perform any further work. End Here If Vehicle Passed Visual Inspection Check/test procedure B Check brake unit using XENTRY Diagnosis Findings: OK Includes: Connect/disconnect XENTRY End Here If Vehicle Failed Visual Inspection & Passed 1st XENTRY Check Check/test procedure B Check brake unit using XENTRY Diagnosis Findings: not OK Includes: Connect/disconnect XENTRY Repeat scope of testing with the result of test item 02-0245 or 02-0246. Check/test procedure B – 2ⁿᵈ XENTRY/DAS test Extra work for: G 02 0044: Check brake unit with XENTRY Diagnosis – findings OK The second time the vehicle was tested, it was found to be OK. 0.2 0.1 0.4 0.4 0.2 End Here If Vehicle Failed Visual Inspection & Failed 1st XENTRY Check but Passed 2nd XENTRY Check Check/test procedure B – 2ⁿᵈ XENTRY/DAS test Extra work for: G 02 0044: Check brake unit with XENTRY Diagnosis 02-0246** – findings not OK The second time the vehicle was tested, it was found to be not OK 0.2 * Invoice only operation item 02-0038 or 02-0044. Invoicing both operation items is not permissible. ** Invoice operation item 02-0245 or 02-0246. Invoicing both operation items is not permissible. When using operation item 02-0038 or 02-0245, the Certificate of Passed Initial Diagnostic Brake Test must be handed over to the customer which is located at the end of this document. Note: Always check ASRA for the current OP-Code times. Labor times are subject to change and updates may not be reflected in this document. P-RC-2022050014 17 P-RC-2022050014 Certificate of Passed Initial Diagnostic Brake Test Recall campaign – Inspect Brake Booster Vehicle identification number: Dear Valued Customer: Your vehicle’s brake booster has been inspected by your authorized Mercedes-Benz service facility for corrosion and functionality under MBUSA Recall Campaign number 2022050015 or 2022050014 bearing NHTSA ID# 22V315. The results of this initial inspection confirm that it is not immediately necessary to replace the brake booster in your vehicle. Therefore, your vehicle is no longer subject to the Stop Drive and may continue to be driven. A mobility solution is no longer necessary. Important! The brake booster may be subject to an additional inspection or a replacement brake booster, whichever comes first, within a period of 2 years from the date of the initial inspection. Mercedes-Benz USA will contact you again by mail to schedule the additional inspection at the appropriate time. If you sell your vehicle in the meantime, you must provide this document to the buyer. The additional inspection of the brake booster is very important to your vehicle’s safety. Therefore, it will be checked whether this has been carried out no later than 2 years after the first inspection. If this additional inspection was not carried out on your vehicle in time, you should stop operating the vehicle. If the described additional inspection is not completed, advanced corrosion in the joint area of the housing could potentially impair the function of the brake booster. This might increase the required brake pedal force and possibly extend the stopping distance. In very rare cases, it cannot be completely ruled out that mechanical damage to the brake booster might occur, whereby the connection between brake pedal and brake system would fail. In that condition, the vehicle would no longer be decelerated via the service brake which would increase the risk of a crash or injury. Date of inspection: Signature of Mercedes-Benz Dealer
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Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis IMPORTANT RECALL CAMPAIGN UPDATE STOP DRIVE NOTIFICATION! Please see the attached documents related to the campaign listed above Topic Page Launch NCU 2 Process Flow 3 Frequently Asked Questions (FAQ) 4 Work Instructions 10 SUMMARY OF PHASE 1 NCU UPDATES 1. “Certificate of Passed Initial Diagnostic Brake Test” language and certificate has been removed. Certificate must no longer be provided to the customer since work instructions and final remedy parts (if applicable) are available for all category vehicles. 2. Removed Category 2 & 3 language. If vehicles fail the visual inspection, perform Xentry tests, order and replace the brake booster. 3. FAQ #5a.2 updated. 4. Warranty code update. FAQ #35b.iii-iv. Vehicle storage and Active vehicle care damage codes have 30 days remaining. After such time, claims will no longer be accepted. Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-888-548-8514. Sincerely, Gregory Gunther Department Manager, Vehicle Compliance & Analysis TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers RE: Updated Recall Campaign Launch Notification – FROM: Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services STOP DRIVE Inspect Brake Booster without Pedal Rework MY06-12 GL-Class, ML-Class, R-Class (X164, W164, V251 platform) UPDATE: March 10, 2023 News Channel Update | Vehicle Compliance & Analysis Recall Campaign Launch Notification Campaign No. : NHTSA ID Campaign Desc. : 2022050015 22V315 22P4290005 March 10, 2023 Inspect Brake Booster Without Pedal Rework This is to notify you of an update to the Recall Campaign Launch to inspect the brake booster on 278,173 Model Year (“MY”) 2006-2012 GL- Class, ML-Class, and R-Class (X164, W164 and V251 platform) vehicles. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs were flagged in VMI as “OPEN” on May 28, 2022. Background Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML-Class, GL-Class (W164/X164 platform) and R-Class (V251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal Issue What We’re Doing Parts forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, inspect the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. The remedy is available and can be performed. Vehicles Affected Vehicle Model Year(s) Vehicle Model 2006-2012 GL-Class, ML-Class, R-Class Vehicle Populations Total Recall Population Total Vehicles in Dealer Inventory 278,173 0 Vehicles are flagged as “OPEN” and Work Instructions are available in Star TekInfo. Customers are advised not to drive their vehicle until an inspection is performed. Based on the results, vehicles may continue to be driven if the inspection is passed, or must be grounded if the inspection is not passed. A follow-up campaign will be issued for any vehicle that requires a brake booster replacement. Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent MY 06-12 GL-Class, ML-Class, and R- Class vehicles covered by this notification until the vehicle has been inspected and passed, or grounded until parts become available and the remedy performed. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis Customer Notification Timeline Next Steps/Notes Owner notification letters were originally mailed June 30, 2022. Owner reminder notification letters were mailed August 31, 2022. Category 3 notification letters were mailed on October 31 & November 3, 2022. Category 2 notification letters will be mailed on or before March 24, 2023. AOMS/SOMS Rental Fleet Partners AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Affected vehicles in your fleet should not be driven until the inspection has been performed and passed. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred Mercedes-Benz dealer. While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-888-548-8514. Longer than usual wait times to reach an agent may be experienced for recall-related questions involving larger vehicle populations. Process Flow Category 3 Launch Process Flow (October 2022-February 9th, 2023) At the time of the Category 3 launch in October 2022, two processes occurred in tandem: 1) The dealer was required to close out campaign 2022050014 or 2022050015 for the inspection. a. This triggered a new campaign based on the warranty claim operation codes. If operation codes were claimed that matched Category 2, those vehicles would be moved into a new “PENDING” campaign on a weekly basis due to insufficient parts availability. If the operation codes claimed matched Category 3, vehicles would be moved to a new “OPEN” campaign, also on a weekly basis. b. This process only affected the opening of new campaigns in VMI and was irrespective of parts’ shipments. 2) The dealer was required to claim the correct warranty operation codes for Category 3. a. Once the operation codes were submitted and paid, if they matched the Category 3 warranty operation codes, a booster and, if necessary, a pedal kit were released automatically. This was done to prevent dealers from over-ordering critical parts quantities. Category 2 & 3 Launch Process Flow (February 10th, 2023-Current) 1) Dealers are still required to close the inspection campaigns for a new campaign to be opened. This process will remain the same as point 1 from the “Category 3 Launch Process Flow” above until further notice. An update to the NCU will be issued when this process is also revoked. 2) With parts for Category 2 vehicles now available, point 2 from the above “Category 3 Launch Process Flow” above have been revised. Warranty operation codes must still be claimed correctly, however, parts will no longer be released automatically. The dealer must now order parts by VIN via the parts ordering system. There will be no initial parts allocation since Category 2 vehicles could be driven up to 2 years prior to replacement. Further details below in the FAQ’s, including the quantity limit of parts dealers may order. 3) Important! Inspection claims still need to be submitted correctly with the proper warranty operation codes. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis FAQs SUMMARY OF RECALL 1. What is the recall about? a. The recall campaign is related to the brake booster housing. Specifically, advanced corrosion may have formed on the housing, which could lead to a vacuum leak and impairment to brake effectiveness. 2. What’s the difference between Campaign 2022050014 and 2022050015. a. The inspection is the same, however, different damage codes apply based on the vehicle population. One population requires a pedal rework, the other does not. 3. Can I continue to drive the car? a. Your safety is our highest priority. MBUSA advises customers to stop driving the vehicle until the first inspection is performed. Customers were notified by first class mail to schedule an appointment to have the inspection performed by an authorized dealer. 4. Why are other models not included? a. Only ML- (MY2006 – 2011), GL- (MY2007 – 2012), and R- (MY2006 – 2012) Class vehicles are fitted with the affected brake booster utilizing a rubber sleeve. Other models are not fitted with this rubber sleeve. Affected vehicles have been identified within this recall. 5. What types of repairs or replacements part(s) are needed? a. Affected vehicles will be inspected as a first step. After this inspection, the vehicle will be given 1 of 2 statuses. 1. Inspected with no advanced corrosion: The rubber sleeve will be removed. The vehicle can be driven with no further action or customer follow-up required. 2. Inspected with advanced corrosion found: XENTRY tests must still be completed according to the work instructions below. The dealer will order a brake booster and replace. The dealer will hold the vehicle until the part arrives and subsequently replace the brake booster. See FAQ 22b for guidance on driving the vehicles. DEALER SHOULD NO LONGER PROVIDE THE “Certificates of Passed Initial Diagnostic Brake Test” TO CUSTOMERS. If the customer requests mobility, details are available in the “Mobility” and “Reimbursement/Owner Pay” FAQ below via loaners or rental options. 6. Will the dealer repair the vehicle with the same part(s)? a. No. Based on the initial inspection, if a replacement of the brake booster is necessary, the part will be removed and replaced with a new part that does not utilize a rubber sleeve. 7. Will the replacement part(s) fail again? a. No. Provided the recall timelines are followed, the inspections and remedial measures performed by your Mercedes-Benz dealership assure you that the recall condition is remedied. 8. How long will the vehicle need to be in the workshop? a. For your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at your location of choice. Should you request the vehicle be towed to a workshop, the time for the Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis recall will vary and is dependent on towing availability and dealership schedules. The inspection itself will require 1 hour to complete. Additional time may be needed based on the results of the inspection. Your authorized Mercedes-Benz dealer can provide you with a better estimate of the overall time for this inspection. 9. A vehicle came in with no serial code on the brake booster unit and/or the brake booster is not the same color as in the work instruction pictures. What inspection procedure do I follow? a. Please open a PTSS case for verification of aftermarket booster and further processing. 10. Is there additional guidance other than the Work Instructions? a. There is an AKUBIS video on the intranet Learning Link titled “Brake Booster Inspection and Test” (X0027E-US.TTA). This should be used as a GENERAL PROCESS GUIDELINE ONLY. The work instructions attached to this NCU are the main technical resource for performing the recall inspection. Parts 11. Are parts available to replace brake boosters? a. Yes. 12. How will I receive the parts necessary to complete the campaign? a. The prior Category 3 parts release procedures are being revised. Brake boosters will no longer automatically be released. The parts system block for boosters and the pedal retrofit kits have been lifted. Dealers must enter a unique VIN and order parts specific to that vehicle. A single VIN may not be used to order multiple parts. Note: Additional pedal retrofit kits are not available and are unnecessary to be stocked at dealerships. Order ONLY after it is determined that a vehicle needs the retrofit kit based on the campaign number. 13. Will parts be pushed for vehicles? a. No. Parts need to be ordered by the dealerships for any existing or newly inspected vehicles that failed the visual inspection as of February 10, 2023. Parts will no longer automatically be pushed to dealerships. 14. After vehicle inspection, will another campaign open to replace the booster? a. Yes, once the inspection campaign has been closed, a new campaign will open. These new campaigns are opened on a weekly basis. If the dealer has determined a vehicle fails visual inspection (formerly Category 2 or 3), repair parts need to be ordered by the dealer and can be replaced even if the campaign isn’t open in VMI yet. The RO can be closed once the new campaign is activated. MOBILITY 15. Will the dealer provide a loaner vehicle? a. The dealer may offer to provide a loaner based on loaner vehicle availability. If available, the loaner will be provided free of charge. If no loaner vehicles are available, other solutions will be offered such as taxi/rideshare, public transportation cost reimbursement, and rental reimbursement. See the “Reimbursements/Owner Pay” section below for additional information. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 16. Are rental vehicles still allowed? a. Rental vehicles are only applicable to two groups of vehicles: i. Vehicles awaiting the initial inspection campaign. Once the vehicle inspection has been completed, the owner of any vehicle with a Category 1 should promptly turn in the rental vehicle. ii. Vehicles that did not pass visual inspection. With the launch of the booster replacement campaign for Category 3 vehicles in October 2022 and Category 2 vehicles in February 2023, no such owner should be in, or require a long-term rental. The only allowable rental is for vehicles that did not pass the visual inspection and is only for the time between inspection and parts arrival/booster replacement, which will only be a few days at maximum. Dealers are required to promptly order parts. 17. How does the dealer handle rental reimbursements? a. The dealer should reimburse the customer at the dealership. The dealership should then claim via the warranty process as set forth below in the “Warranty Information” section below. The warranty information sections detail steps for acquiring rentals. 18. If I am advised not to drive my vehicle will towing be offered? a. Customers were notified by first class mail that the inspection can be performed at an authorized dealer. A tow can be completed by the local dealer or by calling 1-888-548-8514. Full details are available in the owner notification letter. In some locations, a mobile inspection can be performed at a location of the customer’s convenience and towing will not be necessary. All towing will be provided free of charge to complete this recall. 19. Is mobile repair offered for this recall? a. Yes, for your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at a location of your choice. 20. I read a media article that states I should stop driving my vehicle if I own one of the affected vehicles, what should I do? a. A VIN-based recall lookup tool on our MBUSA.com website offers a search feature that will indicate whether a vehicle has been subject to a safety recall. See https://www.mbusa.com/en/recall for more details. If your vehicle status is listed as “Open,” the vehicle MUST NOT be driven until the inspection process is performed. Further instructions will be provided based on the results of that inspection. 21. What is Mercedes-Benz going to do for Owners given this inconvenience? a. Mercedes-Benz is committed to the highest level of customer service and while we regret the inconvenience, the safety of our customers is paramount. Mobility solutions and/or reimbursement for mobility will be offered for the duration the customer’s vehicle is affected under this “stop drive” recall. See the “Warranty Information” section below for further information. 22. For cars currently at the dealers, should dealers inform their customers and ensure dealer staff do not drive the vehicle? Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis a. For customers Yes, dealers should inform their customers that the vehicle is under a stop drive recall. The vehicle can be stored at the dealership, or towed to the customer’s residence free of charge. Please contact the CAC at 1-888-548-8514 to schedule a tow. If the customer needs alternative transportation, a mobility solution will be offered to you by the dealer (See FAQ 4). Reimbursements will be provided up to a maximum of $80 per day. b. For dealer staff Dealer staff must NOT drive the vehicle on public roads. Within the confines of the dealership, the vehicle can be driven up to 20 mph. To claim any expenses related to towing and/or storage, see the “Reimbursement/Owner Pay” section below. STORAGE 23. Where will the vehicle be stored? a. Customers may store the vehicle at their residence and are encouraged to request their dealer perform a mobile inspection. Should the vehicle not pass the inspection, the vehicle may be continued to be stored at their residence or at their preferred dealer. Dealers need to order and perform the booster replacement now that parts are available. REIMBURSEMENTS/OWNER PAY 24. I may have paid for repairs related to this recall. Will I receive reimbursement? a. Current and previous owners may be eligible to receive reimbursement if they have had a brake booster replacement due to the conditions specified in this recall. Requests for reimbursement may include parts, labor, fees and taxes. Reimbursement may be limited to the amount the repair would have cost if completed by an authorized Mercedes-Benz dealer. Details were provided in the recall owner notification letter, which can be viewed on https://www.mbusa.com/en/recall. 25. What happens if the dealer determines repairs aren’t necessary now but Owners experience concerns related to the recall in the future? Are Owners responsible for diagnostic fees/repair costs? a. Any future owner concerns will be evaluated on an individual basis. Extensive analyses were conducted by Mercedes-Benz AG. Based on these analyses, a test method was developed for the workshops which, among other aspects, ensures the functionality of the brake booster by usage of diagnostic-supported test routines. 26. I inspected the vehicle and found other brake components to be in need of repair. a. This recall relates to potential advanced corrosion on the brake booster housing. If other brake system component(s) are in need of repair/replacement such that they would impair or hinder performing the inspection for the recall condition, the parts/system must be rectified prior so the initial inspection may be completed. These parts and labor are not covered under this recall. 27. I received a letter but I no longer own the vehicle. How can I update my ownership information? a. Customers should be directed to the MBUSA recall website at https://www.mbusa.com/en/recall, enter their VIN, and update their contact information. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 28. I lost faith in the vehicle and demand MBUSA provide a replacement. a. Such customer inquiries will be evaluated on a case-by-case basis. Direct the customer to 1-888-548-8514. 29. Can/should dealers wholesale/sell affected used car vehicles? a. No. MBUSA advises dealers not to sell used vehicles subject to this recall until the inspection and, if necessary, brake booster replacement is completed. 30. While performing the Xentry diagnostic test the technician finds a brake fluid leak, can this be covered under warranty? a. Yes. If while performing the inspection procedure other components fail then this would be claimable on the same line as the recall and considered primary loss. 31. While performing the Xentry diagnostic test, the brake line needed to be repaired. How do I address this? a. Follow AR42.10-P-0020A and utilize flaring kit A000 589 20 99 00 to construct brake lines from bulk stock. 32. If the vehicle fails the Xentry diagnostic pressure test, does the RO need to stay open? a. No, close the RO and submit the claim based on the warranty codes provided below in the work instructions section. The dealership may choose to open another RO until the parts replacement is complete. 33. The customer wishes to keep driving the vehicle and refuses the repair. How do I handle this situation? a. Customer safety is our top priority at Mercedes-Benz. If the customer insists on driving the vehicle despite the warnings associated with a “stop drive” recall, the following language MUST be added to the Repair Order and initialed by the customer: (Initial Here) ASSUMPTION OF RISK FOR REMOVAL OF VEHICLE. I understand that my vehicle is subject to a “Stop Drive” recall and that continuing to drive my vehicle involves inherent risks and dangers of accidents, property loss or damage, and serious personal injury to me and others, as well as potential financial losses. I have carefully considered the extent of the risks involved, and I voluntarily and freely choose to assume these risks. 34. The customer wishes to keep driving the vehicle and is refusing to initial the “Assumption of Risk” on the Repair Order. How do I handle this situation? a. Follow the same protocol used at your dealership when a customer refuses services offered. Also, make a notation on the RO that “customer refuses to initial the Assumption of Risk.” A customer signature must be recorded on the RO. 35. Now that the vehicle has been repaired, do I need to close out any pending costs attributable to storage, maintenance, etc? Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 9 a. There should not be any Category 3 customers utilizing rental vehicles, storage, etc… as sufficient parts inventory for Category 3 vehicles has been available since October 2022. b. In the event a dealer cannot perform the brake booster replacement immediately, see below damage codes. i. Damage code 99803 01 – Mobile inspection incentive 1. $150 per vehicle 2. Claimed separately and on top of the recall inspection ii. Damage code 99039 01 – Towing 1. Up to $125 per tow if arranged by customer or dealer outside of normal process 2. Invoice must be attached to claim 3. Please use normal CAC tow process whenever possible to alleviate reimbursement iii. Damage code 99046 01 – Vehicle storage *VALID FOR 30 DAYS AFTER MARCH 10, 2023. After this period, claims will no longer be accepted.* 1. $15 per vehicle, per day for dealership onsite storage 2. Up to $56.25 per vehicle, per day for offsite storage 3. Invoice must be attached to claim 4. Submit every 30 days and then a final claim to reconcile iv. Damage code 99047 01 – Active vehicle care during vehicle storage *VALID FOR 30 DAYS AFTER MARCH 10, 2023. After this period, claims will no longer be accepted.* 1. $300 per vehicle, one-time, for the entire period claimed at the end of the storage period (i.e. wash, maintain battery, move to avoid flat spots and brake corrosion, etc.) v. Damage code 99304 01 – Mobility solutions 1. Up to $2,400 for rental vehicle (up to $80/day), loaner ($80/day flat fee), taxi /rideshare services or use of public transportation. 2. Dealers are encouraged to use loaner vehicles for customer requests. See sales NCU on changes to the CVP program and alternate mobility options. 3. Rental agreement, loaner agreement and/or invoice(s) must be attached to claim. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 Campaign No. 2022050015, May 2022 Revision G 03/10/2023 TO: ALL MERCEDES-BENZ CENTERS SUBJECT: Model GL-Class, ML-Class, and R-Class (X164, W164 and 251 platform) Model Year 2006-2012 Inspect Brake Booster – without Pedal Rework Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML, GL (W164/X164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, check the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. Affected customers were mailed a recall owner notification letter and instructed to stop driving their vehicles until the inspection process is completed. Prior to performing this Campaign: • VMI must be checked before performing campaigns to verify that the campaign is required on a specific vehicle. Always check for any other open campaigns, and perform accordingly. • Please review the entire Campaign bulletin and follow the repair procedure exactly as described. Approximately 278,173 vehicles are affected. Order No. P-RC-2022050015 This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data Control, and MBUSA-SLP S424HH001, Control of Quality Record Inspect Brake Booster Return information for rubber sleeve and quick test has been removed. Existing problems that would hinder the inspection procedure or any subsequent repairs must first be rectified and are the responsibility of the customer. Any associated costs are not claimable and should not be included with the campaign claim. Any primary loss which is a direct result of performing the XENTRY test should be submitted on the same claim as the campaign reimbursement. Before starting work, there must be no fault message present in the instrument cluster for the brake system. If a fault message is present before starting work, it must be rectified and is the responsibility of the customer. Any associated costs are not claimable and should not be included with the campaign claim. 1. Flow chart with allowable labor operation codes when submitting a warranty claim. P-RC-2022050015 Check/test procedure A–visual inspection only 1. Open the hood and check the water drains (marking, figure 1) for correct installation and ability to drain. Only for model 251 Clean and correctly install water drains if necessary. Figure 1 P-RC-2022050015 2. Remove the rubber sleeve wrapped around the brake booster (A, figure 2) with a suitable tool (hook and side cutting pliers). If the rubber sleeve is not present, please proceed to check/test procedure A1. The rubber sleeve should be separated above the barcode label on the brake booster as seen in (A, figure 2 and B, figure 4.1). Figure 2 3. Take a photo of the rubber sleeve with the VIN label of the B-pillar (A, figures 3 and 4) and store to a local HDD/computer storage location with the vehicle service file and attach it to the warranty claim in EVA. These pictures serve as documentation of the current condition of the brake booster. Figure 3 Figure 4 P-RC-2022050015 4. Check corrosion of the brake booster using the removed rubber sleeve. Use figures 5, 6 and 7 to assess corrosion. Brake booster OK: Multiple point-shaped corrosion marks (figure 5) are permissible. A maximum of one point-shaped corrosion mark with a diameter greater than 15 mm (figures 6 and 7) is permitted. Figure 5 OK Figure 6 OK Figure 7 OK Brake booster not OK: Widespread corrosion marks spanning the rubber sleeve are not permissible. More than one corrosion mark with a diameter greater than 15 mm is not permissible. a. Corrosion measurements Exceeds thresholds-NOK: Carry out check/test procedure B – XENTRY/DAS. b. Corrosion measurements Does not exceed threshold-OK (figure 5, 6 or 7): End measure. If the measure is ended, do not re-install a new rubber sleeve. Apply marking with white touch-up paint pen (1, figure 8) to the brake booster checked. Under no circumstances should you treat the brake booster with anti-corrosion agent. The findings from the check/test procedure must be documented on the Repair Order and included in the dealer text in the warranty claim in EVA. P-RC-2022050015 Check/test procedure A1 – visual inspection only if no rubber sleeve is present 1. Take a photo of the barcode label (B, figure 8) on the brake booster and store to a local HDD/computer storage location with the vehicle service file and attach to the warranty claim in EVA. Figure 8 1. Check sequence of numbers on the barcode label (C, figure 9). a. If the numeric sequence between numbers 13 and 17 is less than “15126”: Carry out scope of testing B – XENTRY/DAS. b. If the numeric sequence between numbers 13 and 17 is greater than or equal to “15126”: End measure. Figure 9 P-RC-2022050015 Check/test procedure B – XENTRY/DAS This step is only to be used if step A or A1 has failed Ensure use of XENTRY Diagnosis version 03/2022 or higher. The current version of all add-ons must be installed. Make sure to follow the operation steps exactly as described in XENTRY Diagnosis. 1. Connect XENTRY Diagnosis. XENTRY must be connected via the cable with VCI/SD Connect. Note regarding vehicles with KeylessGo: Remove KeylessGo start button and perform test with ignition key. Do not perform any unnecessary braking procedures (maximum full-stop braking) before the test. As a rule, the test should be performed nonstop without interruption. In certain conditions, the XENTRY scope of testing can be interrupted while the test is ongoing (e.g. hydraulic system is leaky) (cancellation). In this case, please follow the user guidance in XENTRY/DAS Diagnosis, because notes on the causes will be displayed for you. IMPORTANT: If XENTRY/DAS Diagnosis requests that the brake pedal be withdrawn into the starting position toward the driver, this must be done by means of a powerful foot motion. Check brake booster with XENTRY/DAS. To do this, select the menu item “Main groups – Control units – Chassis – ESP-Electronic Stability Program – Complete list of guided tests – Braking power”. Then follow the user guidance in XENTRY/DAS Diagnosis. Print out the brake force “event log” after the test and store to a local HDD/computer storage location. a. XENTRY/DAS test not passed: Please perform this test again. Only perform this test twice. b. XENTRY/DAS test passed: Continue with operation step 2. If the XENTRY/DAS test was not passed the first time, you must perform a second XENTRY/DAS test. If this second test is now passed, continue with the operation step 2 of scope of testing B. IMPORTANT: Only perform the second test if the first XENTRY/DAS test was not passed. The second test must be invoiced using operation number 02-0245 or 02-0246. a. XENTRY/DAS test of the second test not passed: Close campaign with claim. See Launch NCU FAQ for mobility solution options to offer to the customer until parts can be exchanged. b. XENTRY/DAS test of the second test passed: Continue with operation step 2. P-RC-2022050015 2. Apply marking with white touch-up paint pen (1, figure 10) to the inspected brake booster. Under no circumstances should you treat the brake booster with anti-corrosion agent/paint. Figure 10 3. Dealer must order brake booster via parts ordering system. 4. Disconnect XENTRY Diagnosis. P-RC-2022050015 P-RC-2022050015 Warranty Information Note: The following allowable labor operation should be used when submitting a warranty claim for this repair: Damage Code Operation Number Description Labor Time (hrs.) 42 900 05 Check/test procedure A Check brake unit 02-0053 02-0088 02-0054* 02-0058* Includes: Remove rubber sleeve from brake unit and document test result This operation number can be used even if no rubber sleeve is present on the brake unit Check/test procedure A1 Check barcode on brake unit Only if no rubber sleeve is present on the brake unit End of test: Do not perform any further work. End Here If Vehicle Passed Visual Inspection Check/test procedure B Check brake unit using XENTRY Diagnosis Findings: OK Includes: Connect/disconnect XENTRY End Here If Vehicle Failed Visual Inspection & Passed 1ˢᵗ XENTRY Check Check/test procedure B Check brake unit using XENTRY Diagnosis Findings: not OK Includes: Connect/disconnect XENTRY Repeat scope of testing with the result of test item 02-0223 or 02-0224. dure B – 2 XENTRY/DAS test 0.2 0.1 0.4 0.4 02-0223** Extra work for: G 02 0058: Check brake unit with XENTRY Diagnosis – findings OK The second time the vehicle was tested, it was found to be OK. 0.2 End Here If Vehicle Failed Visual Inspection & Failed 1st XENTRY Check but Passed 2nd XENTRY Check 02-0224** Check/test procedure B – 2ⁿᵈ XENTRY/DAS test Extra work for: G 02 0058: Check brake unit with XENTRY Diagnosis – findings not OK The second time the vehicle was tested, it was found to be not OK 0.2 * Invoice only operation item 02-0054 or 02-0058. Invoicing both operation items is not permissible. ** Invoice operation item 02-0223 or 02-0224. Invoicing both operation items is not permissible. Note: Always check ASRA for the current OP-Code times. Labor times are subject to change and updates may not be reflected in this document.
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Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis IMPORTANT RECALL CAMPAIGN UPDATE STOP DRIVE NOTIFICATION! Topic Page Launch NCU 2 Frequently Asked Questions (FAQ) 3 Work Instructions 8 SUMMARY OF PHASE 1 NCU UPDATES 1. Campaign is now “Inspect and Replace”. Campaign MUST remain open until the brake booster is replaced (if the band inspection fails). FAQ #8 updated accordingly. 2. Work instructions updated to reflect “Inspect and Replace”. Warranty damage codes updated. 3. Long term mobility solutions removed. 4. Xentry testing removed, no longer necessary. Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-888-548-8514. Sincerely, Gregory Gunther Department Manager, Vehicle Compliance & Analysis TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers RE: Updated Recall Campaign Launch Notification FROM: Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services STOP DRIVE Inspect and Replace Brake Booster without Pedal Rework MY06-12 GL-Class, ML-Class, R-Class (X164, W164, V251 platform) UPDATE: March 24, 2023 News Channel Update | Vehicle Compliance & Analysis Recall Campaign Launch Notification Campaign No. : NHTSA ID Campaign Desc. : 2022050015 22V315 22P4290005 March 24, 2023 Inspect and Replace Brake Booster Without Pedal Rework This is to notify you of an update to the Recall Campaign Launch to inspect and replace the brake booster on 278,173 Model Year (“MY”) 2006- 2012 GL-Class, ML-Class, and R-Class (X164, W164 and V251 platform) vehicles. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs were flagged in VMI as “OPEN” on May 28, 2022. Background Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML-Class, GL-Class (W164/X164 platform) and R-Class (V251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal Issue What We’re Doing Parts forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, inspect the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. The remedy is available and can be performed. Vehicles Affected Vehicle Model Year(s) Vehicle Model 2006-2012 GL-Class, ML-Class, R-Class Vehicle Populations Total Recall Population Total Vehicles in Dealer Inventory 278,173 0 Vehicles are flagged as “OPEN” and Work Instructions are available in Star TekInfo. Customers are advised not to drive their vehicle until an inspection is performed. Based on the results, vehicles may continue to be driven if the inspection is passed, or must have the brake booster replaced if not passed. Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent MY 06-12 GL-Class, ML-Class, and R- Class vehicles covered by this notification until the vehicle has been inspected, and if applicable, repaired. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis Customer Notification Timeline Next Steps/Notes Owner notification letters were originally mailed June 30, 2022. Owner reminder notification letters were mailed August 31, 2022. Category 3 notification letters were mailed on October 31 & November 3, 2022. Category 2 notification letters were mailed on March 24, 2023. AOMS/SOMS Rental Fleet Partners AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Affected vehicles in your fleet should not be driven until the inspection has been performed and passed. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred Mercedes-Benz dealer. While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-888-548-8514. Longer than usual wait times to reach an agent may be experienced for recall-related questions involving larger vehicle populations. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis FAQs 1. What’s the difference between Campaign 2022050014 and 2022050015. a. The inspection is the same, however, different damage codes apply based on the vehicle population. One population requires a pedal rework, the other does not. 2. Can I continue to drive the car? a. Your safety is our highest priority. MBUSA advises customers to stop driving the vehicle until the inspection is performed. Customers were notified by first class mail to schedule an appointment to have the inspection performed by an authorized dealer. 3. Why are other models not included? a. Only ML- (MY2006 – 2011), GL- (MY2007 – 2012), and R- (MY2006 – 2012) Class vehicles are fitted with the affected brake booster utilizing a rubber sleeve. Other models are not fitted with this rubber sleeve. Affected vehicles have been identified within this recall. 4. What types of repairs or replacements part(s) are needed? a. Affected vehicles will be inspected by removing the rubber sleeve around the brake booster housing. See Work Instructions for detailed procedures. 1. Rubber Sleeve Inspection Passed: The vehicle can be driven with no further action or customer follow-up required. 2. Rubber Sleeve Inspection Failed: Dealer to order and replace brake booster, and pedal kit if applicable. 5. How long will the vehicle need to be in the workshop? a. For your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at your location of choice. Should you request the vehicle be towed to a workshop, the time for the recall will vary and is dependent on towing availability and dealership schedules. The inspection itself will require 1 hour to complete. Based on the results of the inspection an additional 2 hours may be needed to replace the brake booster and pedal kit, if applicable. Your authorized Mercedes-Benz dealer can provide you with a better estimate of the overall time for this inspection. 6. A vehicle came in with no serial code on the brake booster unit and/or the brake booster is not the same color as in the work instruction pictures. What inspection procedure do I follow? a. Please open a PTSS case for verification of aftermarket booster. If the brake booster is verified as aftermarket, use ONE of the warranty claim codes. i. Campaign Damage Code 4290005: 02-0136 ii. Campaign Damage Code 4290006: 02-0137 Parts 7. Are parts available to replace brake boosters? How will I receive the parts necessary to complete the campaign? a. Yes. Dealers may order brake boosters, as necessary, via the parts ordering system. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 8. After vehicle inspection, will another campaign open to replace the brake booster? a. No. The campaign is now “Inspect and Replace”. Do NOT close this campaign until either the sleeve inspection passes OR the sleeve inspection fails and the brake booster is replaced. MOBILITY 9. Will the dealer provide a loaner vehicle? a. The dealer may offer to provide a loaner based on loaner vehicle availability. If available, the loaner will be provided free of charge. If no loaner vehicles are available, other solutions will be offered such as taxi/rideshare, public transportation cost reimbursement, and rental reimbursement. See the “Reimbursements/Owner Pay” section below for additional information. 10. Are rental vehicles still allowed? a. Long term mobility damage codes are no longer necessary since parts are available. Mobility solutions will revert to normal dealership practices. 11. How does the dealer handle rental reimbursements? a. The dealer should reimburse the customer at the dealership. The dealership should then claim as a sublet via the warranty process. 12. If I am advised not to drive my vehicle will towing be offered? a. Customers were notified by first class mail that the inspection can be performed at an authorized dealer. A tow can be completed by the local dealer or by calling 1-888-548-8514. Full details are available in the owner notification letter. In some locations, a mobile inspection can be performed at a location of the customer’s convenience. All towing will be provided free of charge to complete this recall. 13. Is mobile repair offered for this recall? a. Yes, for your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at a location of your choice. 14. I read a media article that states I should stop driving my vehicle if I own one of the affected vehicles, what should I do? a. A VIN-based recall lookup tool on our MBUSA.com website offers a search feature that will indicate whether a vehicle has been subject to a safety recall. See https://www.mbusa.com/en/recall for more details. If your vehicle status is listed as “Open,” the vehicle MUST NOT be driven until the inspection process is performed. Further instructions will be provided based on the results of that inspection. REIMBURSEMENTS/OWNER PAY 15. I may have paid for repairs related to this recall. Will I receive reimbursement? a. Current and previous owners may be eligible to receive reimbursement if they have had a brake booster replacement due to the conditions specified in this recall. Requests for reimbursement may include parts, labor, fees and taxes. Reimbursement may be limited to the amount the repair would have cost if completed by an authorized Mercedes-Benz dealer. Details were provided in the recall owner notification letter, which can be viewed on Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis https://www.mbusa.com/en/recall. Additional information can be provided by your AOM if necessary. 16. I inspected the vehicle and found other brake components to be in need of repair. a. This recall relates to potential advanced corrosion on the brake booster housing. If other brake system component(s) are in need of repair/replacement such that they would impair or hinder performing the inspection for the recall condition, the parts/system must be rectified prior so the initial inspection may be completed. These parts and labor are not covered under this recall. 17. I received a letter but I no longer own the vehicle. How can I update my ownership information? a. Customers should be directed to the MBUSA recall website at https://www.mbusa.com/en/recall, enter their VIN, and update their contact information. 18. The customer wishes to keep driving the vehicle and refuses the repair. How do I handle this situation? a. Customer safety is our top priority at Mercedes-Benz. If the customer insists on driving the vehicle despite the warnings associated with a “stop drive” recall, the following language MUST be added to the Repair Order and initialed by the customer: (Initial Here) ASSUMPTION OF RISK FOR REMOVAL OF VEHICLE. I understand that my vehicle is subject to a “Stop Drive” recall and that continuing to drive my vehicle involves inherent risks and dangers of accidents, property loss or damage, and serious personal injury to me and others, as well as potential financial losses. I have carefully considered the extent of the risks involved, and I voluntarily and freely choose to assume these risks. 19. The customer wishes to keep driving the vehicle and is refusing to initial the “Assumption of Risk” on the Repair Order. How do I handle this situation? a. Follow the same protocol used at your dealership when a customer refuses services offered. Also, make a notation on the RO that “customer refuses to initial the Assumption of Risk.” A customer signature must be recorded on the RO. 20. Now that the vehicle has been repaired, do I need to close out any pending costs attributable to storage, maintenance, etc? a. There should not be any Category 3 customers utilizing rental vehicles, storage, etc… as sufficient parts inventory for Category 3 vehicles has been available since October 2022. b. The following damage codes will continue to be offered to assist in processing customer vehicles efficiently. i. Damage code 99803 01 – Mobile inspection incentive 1. $150 per vehicle 2. Claimed separately and on top of the recall inspection ii. Damage code 99039 01 – Towing 1. Up to $125 per tow if arranged by customer or dealer outside of normal process 2. Invoice must be attached to claim Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 7 3. Please use normal CAC tow process whenever possible to alleviate reimbursement iii. Damage code 99046 01 – Vehicle storage *VALID UNTIL MARCH 31, 2023. After this period, claims will no longer be accepted.* 1. $15 per vehicle, per day for dealership onsite storage 2. Up to $56.25 per vehicle, per day for offsite storage 3. Invoice must be attached to claim 4. Submit every 30 days and then a final claim to reconcile iv. Damage code 99047 01 – Active vehicle care during vehicle storage *VALID UNTIL MARCH 31, 2023. After this period, claims will no longer be accepted.* 1. $300 per vehicle, one-time, for the entire period claimed at the end of the storage period (i.e. wash, maintain battery, move to avoid flat spots and brake corrosion, etc.) Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 Campaign No. 2022050015, May 2022 Revision H 03/24/2023 TO: ALL MERCEDES-BENZ CENTERS SUBJECT: Model GL-Class, ML-Class, and R-Class (X164, W164 and 251 platform) Model Year 2006-2012 Inspect Brake Booster – without Pedal Rework Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML-Class, GL-Class (W164/X164 platform) and R-Class (V251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, inspect the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. Prior to performing this Campaign: • VMI must be checked before performing campaigns to verify that the campaign is required on a specific vehicle. Always check for any other open campaigns, and perform accordingly. • Please review the entire Campaign bulletin and follow the repair procedure exactly as described. Approximately 278,173 vehicles are affected. Order No. P-RC-2022050015 This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data Control, and MBUSA-SLP S424HH001, Control of Quality Record 8 Inspect Brake Booster Check/test procedure fully revised, and work procedure added. Xentry test procedure removed. Existing problems that would hinder the inspection procedure or any subsequent repairs must first be rectified and are the responsibility of the customer. Any associated costs are not claimable and should not be included with the campaign claim. Before starting work, there must be no fault message present in the instrument cluster for the brake system. If a fault message is present before starting work, it must be rectified and is the responsibility of the customer. Any associated costs are not claimable and should not be included with the campaign claim. Check/test procedure A–visual inspection only 1. Open the hood and check the water drains (marking, Figure 1) for correct installation and ability to drain. Only for model 251 Clean and correctly install water drains if necessary. Figure 1 P-RC-2022050015 9 2. Remove the rubber sleeve wrapped around the brake booster (A, Figure 2) with a suitable tool (hook and side cutting pliers). If the rubber sleeve on the brake booster is missing or not present, then continue with check/test procedure A1. The rubber sleeve should be separated above the barcode label on the brake booster as seen in (A, Figure 2). Figure 2 3. Take a photo of the rubber sleeve with the VIN label of the B-pillar (A, Figures 3 and 4) and store to a local HDD/computer storage location with the vehicle service file and attach it to the warranty claim in EVA. These pictures serve as documentation of the current condition of the brake booster. Figure 3 Figure 4 P-RC-2022050015 10 4. Check corrosion of the brake booster using the removed rubber sleeve. Use (Figures 5, 6 and 7) to assess corrosion. Brake booster (OK): Multiple point-shaped corrosion marks (Figure 5) are permissible. A maximum of one point-shaped corrosion mark with a diameter greater than 15 mm (Figures 6 and 7) is permitted. Figure 5 (OK) Figure 6 (OK) Figure 7 (OK) Brake booster (Not OK): Widespread corrosion marks spanning the rubber sleeve are not permissible. More than one corrosion mark with a diameter greater than 15 mm is not permissible. a. Corrosion measurements Exceeds thresholds-Not OK: Carry out work procedure b. Corrosion measurements Does not exceed threshold-OK (Figures 5, 6 or 7): End measure. If the measure is ended, do not re-install a rubber sleeve. Apply marking with white touch-up paint pen (1, Figure 10) to the brake booster checked. Under no circumstances should you treat the brake booster with an anti-corrosion agent. The findings from the check/test procedure must be documented on the Repair Order and included in the dealer text in the warranty claim in EVA. P-RC-2022050015 11 Check/test procedure A1 – visual inspection only if no rubber sleeve is present Only if the rubber sleeve of the brake booster is missing. 1. Take a photo of the barcode label (B, Figure 8) on the brake booster and store to a local HDD/computer storage location with the vehicle service file and attach to the warranty claim in EVA. Figure 8 P-RC-2022050015 12 2. Check sequence of numbers on the barcode label (C, Figure 9). a. If the numeric sequence between the 13th and 17th digits are less than “15126”: Carry out work procedure below. b. If the numeric sequence between the 13th and 17th digits are greater than or equal to “15126”: End measure. Figure 9 3. Apply marking with white touch-up paint pen (1, Figure 10) to the inspected brake booster. Under no circumstances should you treat the brake booster with anti-corrosion agent/paint. Figure 10 P-RC-2022050015 13 Work procedure The new brake booster contains a small parts kit (Figure 11). Figure 11 1. Replace brake booster. Model 164: For basic data, see AR43.10-P-0350GZ. Model 251: For basic data, see AR43.10-P-0350RT. The BAS diaphragm travel sensor must be reused. 2. Once the old brake booster has been removed from the vehicle, transfer the BAS diaphragm travel sensor to the new brake booster. Model 164: For basic data, see AR42.31-P-6002GZ. Model 251: For basic data, see AR42.31-P-6002RT. 3. Check for correct function of brake lights. P-RC-2022050015 14 4. Read out serial number (Figure 12) using the Mercedes-Benz PartScan app. The serial number is automatically entered in VeDoc. Verify the VIN reads from the vehicle correctly. Figure 12 To prepare for the work procedure, the Mercedes-Benz PartScan app must be installed on an Apple® iPhone® or Android® smartphone. A mobile Internet connection is required for installing and transmitting the data. Download the app from the Apple® Store for iPhone® or Google® Play for Android® (download is similar to other apps). After downloading, a one-time login authentication must be performed via an encrypted QR code (follow instructions on screen). The required QR code (Figure 13) can be scanned here from the work instructions. Ensure that only authorized workshop personnel have access to the QR code! In the case the PartScan app cannot be used a XSF ticket for the documentation has to be created and noted on the workshop order. The use of the Mercedes-Benz PartScan app is recommended to simplify redocumentation and avoid input errors. In the case of a redocumentation with the Mercedes-Benz PartScan app, no additional documentation must be carried out in VeDoc. Figure 13 (QR code) P-RC-2022050015 15 P-RC-2022050015 Primary Parts Information Qty. As required (1) As required Part Name Brake booster Brake fluid Part Number A 251 430 00 00 * * The replacement parts must be determined according to the equipment variant for the vehicle identification number via the parts process in the Xentry Portal. Small parts such as screws, lock nuts, sealing rings, cable ties, fluids, sealant, etc. are not listed in the parts list. The required small parts are taken into account in the budgeting. Warranty Information Note: The following allowable labor operation should be used when submitting a warranty claim for this repair: Damage Code Operation Number Description Labor Time (hrs.) Check/test procedure A Check brake unit 42 900 05 02-0053 02-0088 12-1649 12-1649 Includes: Remove rubber sleeve from brake unit and document test result This operation number can be used even if no rubber sleeve is present on the brake unit Check/test procedure A1 Check barcode on brake unit Only if no rubber sleeve is present on the brake unit Replace brake unit (after check) Model 164 Includes: Modify travel sensor for brake unit and bleed brake system Replace brake unit (after check) Model 251 Includes: Modify travel sensor for brake unit and bleed brake system 0.2 0.1 2.0 2.4 Note: Always check Xentry Operation Time (XOT) for the current OP-Code times. Labor times are subject to change reflected in this document. a
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Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis IMPORTANT RECALL CAMPAIGN INFORMATION Please see the attached documents related to the campaign listed above. Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-888-548-8514. Sincerely, Gregory Gunther Department Manager, Vehicle Compliance & Analysis TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers FROM: Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services RE: Recall Campaign Update Notification Replace Brake Booster (Category 3 Vehicles) MY06-12 GL-Class, ML-Class, R-Class (X164, W164, R251 platform) DATE: October 14, 2022 News Channel Update | Vehicle Compliance & Analysis Recall Campaign Update Notification Campaign No. : NHTSA ID Campaign Desc. : October 14, 2022 Replace Brake Booster 2022090006 (Category 3) Not Launched (Category 2) 22V315 22P4290007 (Category 3) Not Launched (Category 2) Without Pedal Rework This is to notify you of an update to the Brake Booster Recall Campaign on 278,173 Model Year (“MY”) 2006-2012 GL-Class, ML-Class, and R- Class (X164, W164 and R251 platform) vehicles. The recall campaigns will be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs will be flagged in VMI as “OPEN” on October 14, 2022. Background All vehicles that had the Brake Booster inspection performed and required a follow-up repair under Category 2 or 3 received a new pending campaign number seen in the table below. Category 3 vehicles will be launched and receive parts to perform and close out the campaign. Category 2 vehicles will remain in a pending status until such time parts become available. Issue Inspection Campaign 2022050015 Pedal re-work Pending Campaign # 2022080012 OR 2022080011 Category 2 – Driven for up to 2 years 3 – Stop Drive New Launched Campaign # Not Launched 2022090006 What We’re Doing Parts An authorized Mercedes-Benz dealer will replace the brake booster assembly. The remedy is available and can be performed for Category 3 vehicles only. Vehicles Affected Vehicle Model Year(s) Vehicle Model 2006-2012 GL-Class, ML-Class, R-Class Vehicle Populations Total Recall Population Category 3 Vehicles at Launch 278,173 1,288 Category 3 vehicles will be flagged as “OPEN” and Work Instructions will be available in Star TekInfo. Customers are continued to be advised not to drive their vehicle until the brake booster replacement is performed. A follow-up campaign will be issued for Category 2 vehicles that require a brake booster replacement within two years, once parts are available. Until such time, a “Pending” campaign will be assigned to these vehicles to ensure vehicle status is reflected in the VIN look-up tools mentioned below. Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent MY 06-12 GL-Class, ML-Class, and R-Class vehicles covered by this notification until the vehicle has been inspected and passed, or grounded until parts become available and the remedy performed. Next Steps/Notes Customer Notification Timeline Owner notifications will be mailed on October 28th, 2022. AOMS/SOMS AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Rental Fleet Partners This recall may affect vehicles in your fleet. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred MBUSA dealer. While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-888-548-8514. MBUSA apologizes, but please anticipate longer than usual wait times to reach an agent as is typical for any recall of large volume. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis FAQs 1. Are parts available to start replacing brake boosters? a. Yes, the final phase of the brake booster campaign is currently being launched for Category 3 vehicles only. 2. How will I receive the parts necessary to complete the campaign? a. The initial wave of parts will be automatically pushed to the dealer where the category 3 vehicles were inspected and claimed under warranty. b. If you receive a brake booster and the vehicle is no longer at the dealership you may: i. Reach out directly to the customer and arrange towing back to the dealership. If the customer is closer to a different dealer, please advise to reach out and schedule an appointment, as their parts are ready and can be installed to complete the campaign and put the vehicle back in use. The closer dealer should then request the brake booster part directly from the prior servicing dealer using the D2D network. ii. Wait until the Category 3 customers receive their letter and schedule. c. Moving forward, if a vehicle receives Category 3 status after the initial parts push, a separate RO must be opened for the brake booster inspection campaign only. Once complete, close out the RO with the proper warranty codes provided in the inspection NCU. Please submit the claim for the inspection as soon as the RO is closed so that the vehicle can be categorized, a part can be automatically pushed to the dealer, and the vehicle can be added to the subsequent recall campaign to repair the brake booster. The dealer does not need to wait to see the open recall campaign in VMI if the brake booster parts arrive prior. 3. How often are vehicles added from the “Inspect Brake Booster” to the “Replace Brake Booster” campaign? a. Once per week on Thursday’s. This process does not affect the inspection campaign and parts shipments should a vehicle fall under point 2c. 4. When are Category 2 vehicles going to receive brake booster replacements? a. As parts become available an updated Launch NCU will be issued. No dates can be offered at this time. 5. Are Xentry inspection results audited for verification? a. Xentry log files may be spot checked to ensure the Xentry inspection procedure was performed correctly. Under NO CIRCUMSTANCES may any dealer skip the inspection or purposely influence the test to receive parts immediately. Dealers may be audited if parts ordering practices show potential maleficence. 6. I would like to order a spare parts stock to have on-hand just in case a vehicle is inspected and deemed Category 3. a. This is not permitted. It is understandable that a buffer stock would be beneficial but due to the ongoing parts constraints, this may take away from a customer who requires it immediately. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 7. How long does the customer have to return their loaner or rental vehicle once the category 3 vehicle is repaired? a. Five (5) days at most. This is to accommodate any customers out of town or with extenuating circumstances. For special cases, the dealer should assess the situation and offer feedback since each case will be unique. 8. Now the vehicle has been repaired, do I need to close out any pending costs attributable to storage, maintenance, etc? a. Yes, please see below. i. Damage code 99803 01 – Mobile inspection incentive 1. $150 per vehicle 2. Claimed separately and on top of the recall inspection ii. Damage code 99039 01 – Towing 1. Up to $125 per tow if arranged by customer or dealer outside of normal process 2. Invoice must be attached to claim 3. Please use normal CAC tow process whenever possible to alleviate reimbursement iii. Damage code 99046 01 – Vehicle storage 1. $15 per vehicle, per day for dealership onsite storage 2. Up to $56.25 per vehicle, per day for offsite storage 3. Invoice must be attached to claim 4. Submit every 30 days and then a final claim to reconcile iv. Damage code 99047 01 – Active vehicle care during vehicle storage 1. $300 per vehicle, one-time, for the entire period claimed at the end of the storage period (i.e. wash, maintain battery, move to avoid flat spots and brake corrosion, etc.) v. Damage code 99304 01 – Mobility solutions 1. Up to $2,400 per month for rental vehicle (up to $80/day), loaner ($80/day flat fee), taxi / rideshare services or use of public transportation 2. Dealers are encouraged to use loaner vehicles for customer requests. See sales NCU on changes to the CVP program and alternate mobility options. 3. Rental agreement, loaner agreement and/or invoice(s) must be attached to claim 4. Claims may be submitted on a monthly basis / multiple submissions allowed if needed. This support is limited until the final remedy has been performed on the customer’s vehicle. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 9. Is there a simple flowchart to understand all of the campaign numbers? 10. Will I need any additional parts for the brake booster replacement? a. No. The dealer should not need any further parts. It’s always a good idea to check the parts you will be using prior to commencing with the replacement. Items such as brake lines (bulk brake line usage should be followed via WIS), electrical connector housings, and caliper bleed screws are all items to inspect. 11. Can a customer still request alternate mobility? a. For vehicles not yet inspected, MBUSA will provide mobility options within the program guidelines from the date of inspection request until the inspection is completed. Should vehicles not pass the complete inspection procedure, parts may be ordered following the procedures as described above. Please see mobility NCU posted “CVP Program Expansion and Mobility Options for Recall Campaign – Brake Booster Inspection”. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 Campaign No. 2022090006, October 2022 TO: ALL MERCEDES-BENZ CENTERS SUBJECT: Model GL-Class, ML-Class, and R-Class (X164, W164 and 251 platform) Model Year 2006-2012 Replace Brake Booster All vehicles that had the Brake Booster inspection performed and required a follow-up repair under Category 2 or 3 received a new pending campaign number. Category 3 vehicles will be launched and receive parts to perform and close out the campaign. Category 2 vehicles will remain in a pending status until such time parts become available. An authorized Mercedes-Benz dealer will replace the brake booster assembly and, if applicable, re-work the brake pedal assembly. Prior to performing this Campaign: • VMI must always be checked before performing campaigns to verify that the campaign is required on a specific vehicle. Always check for any other open campaigns, and perform accordingly. • Please review the entire Campaign bulletin and follow the repair procedure exactly as described. Approximately 278,173 vehicles are affected. Order No. P-RC-2022090006 This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data Control, and MBUSA-SLP S424HH001, Control of Quality Records. 2 Replace brake booster Before starting work, there must be no fault message present in the instrument cluster on the brake system. If a fault message is present before starting work, this must be rectified. Do not invoice this fault rectification together with the field measure. The costs must be clarified with the customer. Work Procedure 1. Replace brake booster. Model 164: For basic data, see AR43.10-P-0350GZ. Model 251: For basic data, see AR43.10-P-0350RT. The BAS diaphragm travel sensor must be reused. 2. Modify the BAS diaphragm travel sensor of the old brake booster for the new brake booster in the removed status. Model 164: For basic data, see AR42.31-P-6002GZ. Model 251: For basic data, see AR42.31-P-6002RT. 3. Check for correct function of brake lights. 4. Read out serial number (figure 2) using the Mercedes-Benz PartScan app. The serial number is automatically entered in VeDoc. Verify the VIN reads from the vehicle correctly. Figure 2 To prepare for the work procedure, the Mercedes-Benz PartScan app must be installed on an Apple® iPhone® or Android® smartphone. A mobile Internet connection is required for installing and transmitting the data. Download the app from the Apple® Store for iPhone® or Google® Play for Android® (download is similar to other apps). After downloading, a one-time login authentication must be performed via an encrypted QR code (follow instructions on screen). The required QR code (figure 1) can be scanned here from the work instructions. Ensure that only authorized workshop personnel have access to the QR code! In the case the PartScan app cannot be used a XSF ticket for the documentation has to be created and noted on the workshop order. P-RC-2022090006 3 P-RC-2022090006 The use of the Mercedes-Benz PartScan app is recommended to simplify redocumentation and avoid input errors. In the case of a redocumentation with the Mercedes-Benz PartScan app, no additional documentation must be carried out in VeDoc. Figure 1 (QR code) Primary Parts Information Please refer to FAQ’s for part ordering process Qty. 1 1 Part Name Brake booster Brake fluid Part Number A 251 430 00 00 * * The replacement parts must be determined according to the equipment variant for the vehicle identification number via the parts process in the Xentry Portal. Small parts such as screws/bolts, lock nuts, sealing rings, cable ties, fluids, sealant, etc. are not listed in the parts list. The required small parts are taken into account in the budgeting. Note: The following allowable labor operation should be used when submitting a warranty claim for this repair: Warranty Information Damage Code Operation Number Description Labor Time (hrs.) 02-0252 Replace brake unit Model 164 2.0 42 900 07 02-0252 Includes: Modify travel sensor for brake unit and bleed brake system Replace brake unit Model 251 Includes: Modify travel sensor for brake unit and bleed brake system 2.4 Note: Always check ASRA for the current OP-Code times. Labor times are subject to change and updates may not be his document. r
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Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis IMPORTANT RECALL CAMPAIGN UPDATE STOP DRIVE NOTIFICATION! Please see the attached documents related to the campaign listed above, which include: Topic Page Launch NCU 2 Frequently Asked Questions (FAQ) a. What is this Recall b. Mobility c. Storage d. Reimbursement e. Miscellaneous 3 Work Instructions 7 Warranty Information & Parts Return Instructions 15 Certificate of Passed Initial Diagnostic Brake Test 18 Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-888-548-8514. Sincerely, Gregory Gunther Department Manager, Vehicle Compliance & Analysis TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers RE: Updated Recall Campaign Launch Notification – FROM: Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services STOP DRIVE Inspect Brake Booster without Pedal Rework MY06-12 GL-Class, ML-Class, R-Class (X164, W164, 251 platform) UPDATE: June 22, 2022 News Channel Update | Vehicle Compliance & Analysis Recall Campaign Launch Notification Campaign No. : NHTSA ID Campaign Desc. : 2022050015 22V315 22P4290005 June 22, 2022 Inspect Brake Booster Without Pedal Rework This is to notify you of an update to the Recall Campaign Launch to inspect the brake booster on 278,173 Model Year (“MY”) 2006-2012 GL- Class, ML-Class, and R-Class (X164, W164 and 251 platform) vehicles. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs were flagged in VMI as “OPEN” on May 28, 2022. Background Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML-Class, GL-Class (W164/X164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal Issue What We’re Doing Parts forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, check the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. Affected customers will be mailed a recall owner notification letter and instructed to stop driving their vehicles until the inspection process is completed. The inspection procedure is available and can be performed. Parts are not available at this time should they be needed. Once parts are available, certain customers will be informed via a second owner notification letter to have a final repair performed. Vehicles Affected Vehicle Model Year(s) Vehicle Model 2006-2012 GL-Class, ML-Class, R-Class Vehicle Populations Total Recall Population Total Vehicles in Dealer Inventory 278,173 0 The vehicles will be flagged as “OPEN” and Work Instructions will be available in Star TekInfo. Customers are advised not to drive their vehicle until an inspection is performed. Based on the results, vehicles may continue to be driven if the inspection is passed, or must be grounded if the inspection is not passed. A follow-up campaign will be issued for any vehicle that requires a brake booster replacement. Until such time, a “Pending” campaign will be assigned to these vehicles to ensure vehicle status is reflected in the VIN look-up tools mentioned below. Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent MY 06-12 GL-Class, ML-Class, and R- Class vehicles covered by this notification until the vehicle has been inspected and passed, or grounded until parts become available and the remedy performed. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis Next Steps/Notes Customer Notification Timeline Owner notification letters will be mailed on or before June 30, 2022. AOMS/SOMS AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Rental Fleet Partners Affected vehicles in your fleet should not be driven until the inspection has been performed and passed. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred MBUSA dealer. While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-888-548-8514. Please anticipate longer than usual wait times to reach an agent as is typical for any recall of large volume. FAQs SUMMARY OF RECALL 1. What is the recall about? a. The recall campaign is related to the brake booster housing. Specifically, advanced corrosion may have formed on the housing, which could lead to a vacuum leak and impairment to brake effectiveness. 2. What’s the difference between Campaign 2022050014 and 2022050015. a. The inspection is the same, however, they have different damage codes. So please follow the instructions exactly for the respective campaign for your vehicle. 3. Can I continue to drive the car? a. Your safety is our highest priority. MBUSA advises customers to stop driving the vehicle until the first inspection is performed. Customers will be notified by first class mail to schedule an appointment to have the inspection performed by an authorized dealer. 4. Why are other models not included? a. Only ML- (MY2006 – 2011), GL- (MY2007 – 2012), and R- (MY2006 – 2012) Class vehicles are fitted with the affected brake booster utilizing a rubber sleeve. Other models are not fitted with this rubber sleeve. Affected vehicles have been identified within this recall. 5. What types of repairs or replacements part(s) are needed? a. Affected vehicles will be inspected as a first step. After this inspection, the vehicle will be given 1 of 3 statuses. A. Inspected with no advanced corrosion: The rubber sleeve will be removed. The vehicle can be driven with no further action or customer follow-up required. B. Inspected with advanced corrosion found: A brake efficacy test will be performed. A passed test ensures the tested brake booster can continue to be used and the vehicle driven up to a maximum time limit of 2 years. The dealer will provide a “Certificate of Passed Initial Diagnostic Brake Test” detailing that the test has passed. A new notice will be provided to the owner at a later date to bring the vehicle to an authorized Mercedes- Benz dealership for further inspection and potential replacement of the brake booster. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis C. Inspected with advanced corrosion and brake efficacy test does not pass: The vehicle will require the brake booster housing to be replaced when parts are available. Until then, the vehicle MUST NOT be driven. 6. Will the dealer repair the vehicle with the same part(s)? a. No. Based on the initial inspection, if a replacement of the brake booster is necessary, the part will be removed and replaced with a new part that does not utilize a rubber sleeve. 7. If advanced corrosion is found (status B, question 5), why must I wait two years – can’t the dealer just replace the brake booster housing now? a. Sufficient part quantities are not yet available to offer a complete repair at this time. Mercedes- Benz assures all customers that the tests performed through the inspection procedure confirm that the brake booster will remain functioning normally until such time an additional inspection is deemed necessary within a 2-year period. Mercedes-Benz is working diligently with its suppliers to procure replacement parts as soon as possible. 8. Will the replacement part(s) fail again? a. No. Provided the recall timelines are followed, the inspections and remedial measures performed by your Mercedes-Benz dealership assure you that the recall condition is remedied. 9. How long will the vehicle need to be in the workshop? a. For your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at your location of choice. Should you request the vehicle be towed to a workshop, the time for the recall will vary and is heavily dependent on towing availability and dealership schedules. The inspection itself will require 1 hour to complete. Your authorized Mercedes-Benz dealer can provide you with a better estimate of the overall time for this inspection. MOBILITY 10. Will the dealer provide a loaner vehicle? a. The dealer may offer to provide a loaner based on loaner vehicle availability. If available, the loaner will be provided free of charge. If no loaner vehicles are available, other solutions will be offered such as taxi/rideshare, public transportation cost reimbursement, and rental reimbursement. See the “Warranty Information” section below for additional information. 11. If I am advised not to drive my vehicle will towing be offered? a. Customers will be notified by first class mail that the inspection can be performed at an authorized dealer. A tow can be completed by the local dealer or by calling 1-888-548-8514. Full details will be available in the owner notification letter. In some locations, a mobile inspection can be performed at a location of the customer’s convenience and towing will not be necessary. All towing will be provided free of charge to complete this recall. 12. Is mobile repair offered for this recall? a. Yes, for your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at a location of your choice. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 13. I read a media article that states I should stop driving my vehicle if I own one of the affected vehicles, what should I do? a. A VIN-based recall lookup tool on our MBUSA.com website offers a search feature that will indicate whether a vehicle has been subject to a safety recall. See www.mbusa.com/recall for more details. If your vehicle status is listed as “Recall Currently Pending” or “Open,” the vehicle MUST NOT be driven until the inspection process is performed. Further instructions will be provided based on the results of that inspection. 14. What is Mercedes-Benz going to do for Owners given this inconvenience? a. Mercedes-Benz is committed to the highest level of customer service and while we regret the inconvenience, the safety of our customers is paramount. Mobility solutions and/or reimbursement for mobility will be offered for the duration the customer’s vehicle is affected under this “stop drive” recall. See the “Warranty Information” section below for further information. 15. For cars currently at the dealers, should dealers inform their customers and ensure dealer staff do not drive the vehicle? a. For customers Yes, dealers should inform their customers that the vehicle is under a stop drive recall. The vehicle can be stored at the dealership, or towed to the customer’s residence free of charge. Please contact the CAC at 1-888-548-8514 to schedule a tow. If the customer needs alternative transportation, a mobility solution will be offered to you by the dealer (See FAQ 4). Reimbursements will be provided up to a maximum of $80 per day. b. For dealer staff Dealer staff must NOT drive the vehicle on public roads. Within the confines of the dealership, the vehicle can be driven up to 20 mph. To claim any expenses related to towing and/or storage, see the “Warranty Information” STORAGE 16. Where will the vehicle be stored? a. Customers may store the vehicle at their residence and are encouraged to request their dealer perform a mobile inspection. Should the vehicle not pass the inspection, the vehicle may be continued to be stored at their residence or at their preferred dealer. REIMBURSEMENTS/OWNER PAY 17. Are Owners responsible for expenses related to the recall? a. No. Parts and labor will be provided free of charge. Alternate mobility solutions will be offered via MBUSA and/or an authorized Mercedes-Benz dealership. If the customer exceeds the limits of what Mercedes-Benz offers, they may be responsible for the additional expenses. 18. I may have paid for repairs related to this recall. Will I receive reimbursement? a. Current and previous owners may be eligible to receive reimbursement if they have had a brake booster replacement due to the conditions specified in this recall. Requests for reimbursement may include parts, labor, fees and taxes. Reimbursement may be limited to the amount the Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis repair would have cost if completed by an authorized Mercedes-Benz dealer. Details will be provided in the recall owner notification letter. 19. What happens if the dealer determines repairs aren’t necessary now but Owners experience concerns related to the recall in the future? Are Owners responsible for diagnostic fees/repair costs? a. Any future owner concerns will be evaluated on an individual basis. Extensive analyses were conducted by Mercedes-Benz AG. Based on these analyses, a test method was developed for the workshops which, among other aspects, ensures the functionality of the brake booster by usage of diagnostic-supported test routines. If the dealer determines based on the inspection that the brake booster does not need to be replaced at this time but the owner experiences recall-related concerns in the future, a re-inspection may be carried out within 2 years to ensure the functionality of the brake booster. Parts and labor associated with the recall are free of charge to the customer. 20. I inspected the vehicle and found other brake components to be in need of repair. a. This recall relates to potential advanced corrosion on the brake booster housing. If other brake system component(s) are in need of repair/replacement such that they would impair or hinder performing the inspection for the recall condition, the parts/system must be rectified prior so the initial inspection may be completed. These parts and labor are not covered under this recall. 21. I received a letter but I no longer own the vehicle. How can I update my ownership information? a. Customers should be directed to the MBUSA recall website at https://www.mbusa.com/en/recall, enter their VIN, and update their contact information. 22. I lost faith in the vehicle and demand MBUSA provide a replacement. a. Such customer inquiries will be evaluated on a case by case basis. Direct the customer to 1-888-548-8514. 23. Can/should dealers wholesale/sell affected used car vehicles? a. No. MBUSA advises dealers not to sell used vehicles subject to this recall until the inspection is completed. 24. While performing the Xentry diagnostic test the technician finds a brake fluid leak, can this be covered under warranty? a. Yes. If while performing the inspection procedure other components fail then this would be claimable on the same line as the recall and considered primary loss. 25. While performing the Xentry diagnostic test, the brake line needed to be repaired. How do I address this? a. Follow AR42.10-P-0020A and utilize flaring kit A000 589 20 99 00 to construct brake lines from bulk stock. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 26. If the vehicle fails the Xentry diagnostic pressure test, does the RO need to stay open? No, close the RO and submit the claim based on the warranty codes provided below. The dealership may choose to open another RO until the parts replacement is complete. 27. The customer wishes to keep driving the vehicle and refuses the repair. How do I handle this situation? a. Customer safety is our top priority at Mercedes-Benz. If the customer insists on driving the vehicle despite the warnings associated with a “stop drive” recall, the following language MUST be added to the Repair Order and initialed by the customer: (Initial Here) ASSUMPTION OF RISK FOR REMOVAL OF VEHICLE. I understand that my vehicle is subject to a “Stop Drive” recall and that continuing to drive my vehicle involves inherent risks and dangers of accidents, property loss or damage, and serious personal injury to me and others, as well as potential financial losses. I have carefully considered the extent of the risks involved, and I voluntarily and freely choose to assume these risks. 28. Is there a point of contact for the dealership, AOM’s, or other field personnel to request technical information or assistance relating specifically to the Xentry diagnostic test? a. The Work Instructions and Xentry diagnostic test have been verified prior to the recall launch. Thoroughly read the instructions, directions, and questions as presented in the Xentry diagnostic brake pressure test steps. If there are still questions after completing the first test , please open a PTSS case for the particular process or direction that is unclear. We do not anticipate any questions relating to the test at this time. 29. The customer wishes to keep driving the vehicle and is refusing to initial the “Assumption of Risk” on the Repair Order. How do I handle this situation? a. Follow the same protocol used at your dealership when a customer refuses services offered. Also, make a notation on the RO that “customer refuses to initial the Assumption of Risk.” A customer signature must be recorded on the RO. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 Campaign No. 2022050015, May 2022 Revision C 06/22/2022 TO: ALL MERCEDES-BENZ CENTERS SUBJECT: Model GL-Class, ML-Class, and R-Class (X164, W164 and 251 platform) Model Year 2006-2012 Inspect Brake Booster – without Pedal Rework Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML, GL (W164/X164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, check the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. Affected customers will be mailed a recall owner notification letter and instructed to stop driving their vehicles until the inspection process is completed. Prior to performing this Campaign: • VMI must always be checked before performing campaigns to verify that the campaign is required on a specific vehicle. Always check for any other open campaigns, and perform accordingly. • Please review the entire Campaign bulletin and follow the repair procedure exactly as described. Approximately 278,173 vehicles are affected. Order No. P-RC-2022050015 This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data Control, and MBUSA-SLP S424HH001, Control of Quality Record 8 Inspect Brake Booster Existing problems that would hinder the inspection procedure or any subsequent repairs must first be rectified and are the responsibility of the customer. Any associated costs are not claimable and should not be included with the campaign claim. Any primary loss which is a direct result of performing the XENTRY test should be submitted on the same claim as the campaign reimbursement. Before starting work, there must be no fault message present in the instrument cluster for the brake system. If a fault message is present before starting work, it must be rectified and is the responsibility of the customer. Any associated costs are not claimable and should not be included with the campaign claim. 1. Flow chart with allowable labor operation codes when submitting a warranty claim. P-RC-2022050015 9 Check/test procedure A–visual inspection only 1. Open the hood and check the water drains (marking, figure 1) for correct installation and ability to drain. Only for model 251 Clean and correctly install water drains if necessary. Figure 1 P-RC-2022050015 10 2. Remove the rubber sleeve wrapped around the brake booster (A, figure 2) with a suitable tool (hook and side cutting pliers). If the rubber sleeve is not present, please proceed to check/test procedure A1. The rubber sleeve should be separated above the barcode label on the brake booster as seen in (A, figure 2 and B, figure 4.1). Figure 2 3. Take a photo of the rubber sleeve with the VIN label of the B-pillar (A, figures 3 and 4) and store to a local HDD/computer storage location with the vehicle service file and attach it to the warranty claim in EVA. These pictures serve as documentation of the current condition of the brake booster. Figure 3 Figure 4 P-RC-2022050015 11 4. Check corrosion of the brake booster using the removed rubber sleeve. Use figures 5, 6 and 7 to assess corrosion. Brake booster OK: Multiple point-shaped corrosion marks (figure 5) are permissible. A maximum of one point-shaped corrosion mark with a diameter greater than 15 mm (figures 6 and 7) is permitted. Figure 5 OK Figure 6 OK Figure 7 OK Brake booster not OK: Widespread corrosion marks spanning the rubber sleeve are not permissible. More than one corrosion mark with a diameter greater than 15 mm is not permissible. a. Corrosion measurements Exceeds thresholds-NOK: Carry out check/test procedure B – XENTRY/DAS. b. Corrosion measurements Does not exceed threshold-OK (figure 5, 6 or 7): End measure. (Certificate of Passed Initial Diagnostic Brake Test not required). If the measure is ended, do not re-install a new rubber sleeve. Apply marking with white touch-up paint pen (1, figure 8) to the brake booster checked. Under no circumstances should you treat the brake booster with anti-corrosion agent. The findings from the check/test procedure must be documented on the Repair Order and included in the dealer text in the warranty claim in EVA. P-RC-2022050015 12 Check/test procedure A1 – visual inspection only if no rubber sleeve is present 1. Take a photo of the barcode label (B, figure 8) on the brake booster and store to a local HDD/computer storage location with the vehicle service file and attach to the warranty claim in EVA. Figure 8 1. Check sequence of numbers on the barcode label (C, figure 9). a. If the numeric sequence between numbers 13 and 17 is less than “15126”: Carry out scope of testing B – XENTRY/DAS. b. If the numeric sequence between numbers 13 and 17 is greater than or equal to “15126”: End measure. Figure 9 P-RC-2022050015 13 Check/test procedure B – XENTRY/DAS This step is only to be used if step A or A1 has failed Ensure use of XENTRY Diagnosis version 03/2022 or higher. Add-on 22889 and 23043 must be installed, Without the add-on’s, check/test procedure B cannot be performed. Make sure to follow the operation steps exactly as described in XENTRY Diagnosis. 1. Connect XENTRY Diagnosis and create an initial quick test. XENTRY must be connected via the cable with VCI/SD Connect. Note regarding vehicles with KeylessGo: Remove KeylessGo start button and perform test with ignition key. Do not perform any unnecessary braking procedures (maximum full-stop braking) before the test. As a rule, the test should be performed nonstop without interruption. In certain conditions, the XENTRY scope of testing can be interrupted while the test is ongoing (e.g. hydraulic system is leaky) (cancellation). In this case, please follow the user guidance in XENTRY/DAS Diagnosis, because notes on the causes will be displayed for you. IMPORTANT: If XENTRY/DAS Diagnosis requests that the brake pedal be withdrawn into the starting position toward the driver, this must be done by means of a powerful foot motion. Check brake booster with XENTRY/DAS. To do this, select the menu item “Main groups – Control units – Chassis – ESP-Electronic Stability Program – Complete list of guided tests – Braking power”. Then follow the user guidance in XENTRY/DAS Diagnosis. Print out the brake force “event log” after the test and store to a local HDD/computer storage location. a. XENTRY/DAS test not passed: Please perform this test again. Only perform this test twice. b. XENTRY/DAS test passed: Continue with operation step 2. If the XENTRY/DAS test was not passed the first time, you must perform a second XENTRY/DAS test. If this second test is now passed, continue with the operation step 2 of scope of testing B. IMPORTANT: Only perform the second test if the first XENTRY/DAS test was not passed. The second test must be invoiced using operation number 02-0245 or 02-0246. a. XENTRY/DAS test of the second test not passed: Close campaign with claim. See Launch NCU FAQ for mobility solution options to offer to the customer until parts are available and the part can be exchanged. Do not provide customer Certificate of Passed Initial Diagnostic Brake Test. b. XENTRY/DAS test of the second test passed: Continue with operation step 2. P-RC-2022050015 14 2. Apply marking with white touch-up paint pen (1, figure 10) to the inspected brake booster. Under no circumstances should you treat the brake booster with anti-corrosion agent/paint. Figure 10 3. Print out customer certificate titled “Certificate of Passed Initial Diagnostic Brake Test”, located at the end of this document, fill out, sign, and hand over to the customer. 4. Disconnect XENTRY Diagnosis. P-RC-2022050015 15 Primary Parts Information Qty. 0.1 Part Name Rubber Sleeve Part Number SLEEVE Warranty Information Note on the claim submission: Please ensure you claim 0.1 quantity for part number = SLEEVE (uppercase) for all rubber sleeve removal labor claims. This will result in QEC part return request in the NetStar Parts Disposition application. Claims in which the quantity exceeds 0.1 will be stopped in error in EVA until corrected. Be aware that a claim stopped in error will not close the campaign and will not allow payment to the dealer so please correct these errors immediately. Note on the return shipment: • For each vehicle processed, print out the part return barcode from the NetStar Parts Disposition application • Pack the rubber sleeve with the part return barcode in a plastic bag and seal securely with barcode visible from the outside (see figure 1). • For Dedicated Delivery Service (DDS) dealers, please forward parts in bulk (10-20 pcs per Load List unless time does not permit) to your facing PDC using the normal DDS warranty parts return process. Please ensure you include a Dealer Return slip marked for Warranty. • For non-DDS dealers, please forward parts in bulk (10-20 pcs per Load List unless time does not permit) directly to the QEC using the normal FedEx Ground warranty parts return process. All rubber sleeves should be individually tagged with a warranty parts return barcode and bagged. Recommend that bulk sleeve shipments are placed into a single overpack bag and then packaged in a small box with a copy of the Load List affixed to the box. Failure to return the rubber sleeve within the pre-defined time period will result in a non-return part debit. If there are any questions pertaining to parts return, please submit a WSG Parts Disposition case online P-RC-2022050015 16 Note: The following allowable labor operation should be used when submitting a warranty claim for this repair: Damage Code Operation Number Check/test procedure A Check brake unit Description Labor Time (hrs.) 42 900 05 02-0053 02-0057 02-0088 02-0060 02-0054* 02-0058* 02-0223** Includes: Remove rubber sleeve from brake unit and document test result This operation number can be used even if no rubber sleeve is present on the brake unit Pack up the rubber sleeve for the brake unit and dispatch Check/test procedure A1 Check barcode on brake unit Only if no rubber sleeve is present on the brake unit End of test: Do not perform any further work. End Here If Vehicle Passed Visual Inspection Check/test procedure B Perform quick test (with XENTRY/DAS connected) Check/test procedure B Check brake unit using XENTRY Diagnosis Findings: OK Includes: Connect/disconnect XENTRY End Here If Vehicle Failed Visual Inspection & Passed 1ˢᵗ XENTRY Check Check/test procedure B Check brake unit using XENTRY Diagnosis Findings: not OK Includes: Connect/disconnect XENTRY Repeat scope of testing with the result of test item 02-0223 or 02-0224. Check/test procedure B – 2ⁿᵈ XENTRY/DAS test Extra work for: G 02 0058: Check brake unit with XENTRY Diagnosis – findings OK The second time the vehicle was tested, it was found to be OK. 0.2 0.1 0.1 0.1 0.4 0.4 0.2 End Here If Vehicle Failed Visual Inspection & Failed 1st XENTRY Check but Passed 2nd XENTRY Check Check/test procedure B – 2ⁿᵈ XENTRY/DAS test Extra work for: G 02 0058: Check brake unit with XENTRY Diagnosis 02-0224** – findings not OK The second time the vehicle was tested, it was found to be not OK 0.2 * Invoice only operation item 02-0054 or 02-0058. Invoicing both operation items is not permissible. ** Invoice operation item 02-0223 or 02-0224. Invoicing both operation items is not permissible. When using operation item 02-0054 or 02-0223, the Certificate of Passed Initial Diagnostic Brake Test must be handed over to the customer which is located at the end of this document. Note: Always check ASRA for the current OP-Code times. Labor times are subject to change and updates may not be reflected in this document. P-RC-2022050015 17 Warranty Information For vehicles impacted by the stop drive, MBUSA will allow for reimbursement of several associated ancillary costs as outlined below. These reimbursements are solely to support the implementation of this recall and to reduce the risk of customer inconveniences. • Damage code 99803 01 – Mobile inspection incentive o $150 per vehicle o Claimed separately and on top of the recall inspection • Damage code 99039 01 – Towing o Up to $125 per tow if arranged by customer or dealer outside of normal process o Invoice must be attached to claim o Please use normal CAC tow process whenever possible to alleviate reimbursement • Damage code 99046 01 – Vehicle storage o $15 per vehicle, per day for dealership onsite storage o Up to $56.25 per vehicle, per day for offsite storage o Invoice must be attached to claim o Submit every 30 days and then a final claim to reconcile • Damage code 99047 01 – Active vehicle care during vehicle storage o $300 per vehicle, one-time, for the entire period claimed at the end of the storage period (i.e. wash, maintain battery, move to avoid flat spots and brake corrosion, etc.) • Damage code 99304 01 – Mobility solutions o Up to $2,400 per month for rental vehicle (up to $80/day), loaner ($80/day flat fee), taxi / rideshare services or use of public transportation o Dealers are encouraged to use loaner vehicles for customer requests. See sales NCU on changes to the CVP program and alternate mobility options. o Rental agreement, loaner agreement and/or invoice(s) must be attached to claim o Claims may be submitted on a monthly basis / multiple submissions allowed if needed This support is limited to the end of September 2022 P-RC-2022050015 18 P-RC-2022050015 Certificate of Passed Initial Diagnostic Brake Test Recall campaign – Inspect Brake Booster Vehicle identification number: Dear Valued Customer: Your vehicle’s brake booster has been inspected by your authorized Mercedes-Benz service facility for corrosion and functionality under MBUSA Recall Campaign number 2022050015 or 2022050014 bearing NHTSA ID# 22V315. The results of this initial inspection confirm that it is not immediately necessary to replace the brake booster in your vehicle. Therefore, your vehicle is no longer subject to the Stop Drive and may continue to be driven. A mobility solution is no longer necessary. Important! The brake booster may be subject to an additional inspection or a replacement brake booster, whichever comes first, within a period of 2 years from the date of the initial inspection. Mercedes-Benz USA will contact you again by mail to schedule the additional inspection at the appropriate time. If you sell your vehicle in the meantime, you must provide this document to the buyer. The additional inspection of the brake booster is very important to your vehicle’s safety. Therefore, it will be checked whether this has been carried out no later than 2 years after the first inspection. If this additional inspection was not carried out on your vehicle in time, you should stop operating the vehicle. If the described additional inspection is not completed, advanced corrosion in the joint area of the housing could potentially impair the function of the brake booster. This might increase the required brake pedal force and possibly extend the stopping distance. In very rare cases, it cannot be completely ruled out that mechanical damage to the brake booster might occur, whereby the connection between brake pedal and brake system would fail. In that condition, the vehicle would no longer be decelerated via the service brake which would increase the risk of a crash or injury. Date of inspection: Signature of Mercedes-Benz Dealer
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Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis IMPORTANT RECALL CAMPAIGN UPDATE STOP DRIVE NOTIFICATION! Please see the attached documents related to the campaign listed above, which include: Topic Page Launch NCU 2 Frequently Asked Questions (FAQ) a. What is this Recall b. Mobility c. Storage d. Reimbursement e. Miscellaneous 3 Work Instructions 7 Warranty Information & Parts Return Instructions 13 Certificate of Passed Initial Diagnostic Brake Test 16 Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-888-548-8514. Sincerely, Gregory Gunther Department Manager, Vehicle Compliance & Analysis TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers RE: Updated Recall Campaign Launch Notification – FROM: Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services STOP DRIVE Inspect Brake Booster without Pedal Rework MY06-12 GL-Class, ML-Class, R-Class (X164, W164, 251 platform) UPDATE: June 3, 2022 News Channel Update | Vehicle Compliance & Analysis Recall Campaign Launch Notification Campaign No. : NHTSA ID Campaign Desc. : 2022050015 22V315 22P4290005 June 3, 2022 Inspect Brake Booster Without Pedal Rework This is to notify you of an update to the Recall Campaign Launch to inspect the brake booster on 278,173 Model Year (“MY”) 2006-2012 GL- Class, ML-Class, and R-Class (X164, W164 and 251 platform) vehicles. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs were flagged in VMI as “OPEN” on May 28, 2022. Background Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML-Class, GL-Class (W164/X164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal Issue What We’re Doing Parts forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, check the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. Affected customers will be mailed a recall owner notification letter and instructed to stop driving their vehicles until the inspection process is completed. The inspection procedure is available and can be performed. Parts are not available at this time should they be needed. Once parts are available, certain customers will be informed via a second owner notification letter to have a final repair performed. Vehicles Affected Vehicle Model Year(s) Vehicle Model 2006-2012 GL-Class, ML-Class, R-Class Vehicle Populations Total Recall Population Total Vehicles in Dealer Inventory 278,173 0 The vehicles will be flagged as “OPEN” and Work Instructions will be available in Star TekInfo. Customers are advised not to drive their vehicle until an inspection is performed. Based on the results, vehicles may continue to be driven if the inspection is passed, or must be grounded if the inspection is not passed. A follow-up campaign will be issued for any vehicle that requires a brake booster replacement. Until such time, a “Pending” campaign will be assigned to these vehicles to ensure vehicle status is reflected in the VIN look-up tools mentioned below. Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent MY 06-12 GL-Class, ML-Class, and R- Class vehicles covered by this notification until the vehicle has been inspected and passed, or grounded until parts become available and the remedy performed. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis Next Steps/Notes Customer Notification Timeline Owner notification letters will be mailed on or before June 30, 2022. AOMS/SOMS AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Rental Fleet Partners Affected vehicles in your fleet should not be driven until the inspection has been performed and passed. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred MBUSA dealer. While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-888-548-8514. Please anticipate longer than usual wait times to reach an agent as is typical for any recall of large volume. FAQs SUMMARY OF RECALL 1. What is the recall about? a. The recall campaign is related to the brake booster housing. Specifically, advanced corrosion may have formed on the housing, which could lead to a vacuum leak and impairment to brake effectiveness. 2. What’s the difference between Campaign 2022050014 and 2022050015. a. The inspection is the same, however, they have different damage codes. So please follow the instructions exactly for the respective campaign for your vehicle. 3. Can I continue to drive the car? a. Your safety is our highest priority. MBUSA advises customers to stop driving the vehicle until the first inspection is performed. Customers will be notified by first class mail to schedule an appointment to have the inspection performed by an authorized dealer. 4. Why are other models not included? a. Only ML- (MY2006 – 2011), GL- (MY2007 – 2012), and R- (MY2006 – 2012) Class vehicles are fitted with the affected brake booster utilizing a rubber sleeve. Other models are not fitted with this rubber sleeve. Affected vehicles have been identified within this recall. 5. What types of repairs or replacements part(s) are needed? a. Affected vehicles will be inspected as a first step. After this inspection, the vehicle will be given 1 of 3 statuses. A. Inspected with no advanced corrosion: The rubber sleeve will be removed. The vehicle can be driven with no further action or customer follow-up required. B. Inspected with advanced corrosion found: A brake efficacy test will be performed. A passed test ensures the tested brake booster can continue to be used and the vehicle driven up to a maximum time limit of 2 years. The dealer will provide a “Certificate of Passed Initial Diagnostic Brake Test” detailing that the test has passed. A new notice will be provided to the owner at a later date to bring the vehicle to an authorized Mercedes- Benz dealership for further inspection and potential replacement of the brake booster. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis C. Inspected with advanced corrosion and brake efficacy test does not pass: The vehicle will require the brake booster housing to be replaced when parts are available. Until then, the vehicle MUST NOT be driven. 6. Will the dealer repair the vehicle with the same part(s)? a. No. Based on the initial inspection, if a replacement of the brake booster is necessary, the part will be removed and replaced with a new part that does not utilize a rubber sleeve. 7. If advanced corrosion is found (status B, question 5), why must I wait two years – can’t the dealer just replace the brake booster housing now? a. Sufficient part quantities are not yet available to offer a complete repair at this time. Mercedes- Benz assures all customers that the tests performed through the inspection procedure confirm that the brake booster will remain functioning normally until such time an additional inspection is deemed necessary within a 2-year period. Mercedes-Benz is working diligently with its suppliers to procure replacement parts as soon as possible. 8. Will the replacement part(s) fail again? a. No. Provided the recall timelines are followed, the inspections and remedial measures performed by your Mercedes-Benz dealership assure you that the recall condition is remedied. 9. How long will the vehicle need to be in the workshop? a. For your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at your location of choice. Should you request the vehicle be towed to a workshop, the time for the recall will vary and is heavily dependent on towing availability and dealership schedules. The inspection itself will require 1 hour to complete. Your authorized Mercedes-Benz dealer can provide you with a better estimate of the overall time for this inspection. MOBILITY 10. Will the dealer provide a loaner vehicle? a. The dealer may offer to provide a loaner based on loaner vehicle availability. If available, the loaner will be provided free of charge. If no loaner vehicles are available, other solutions will be offered such as taxi/rideshare, public transportation cost reimbursement, and rental reimbursement. See the “Warranty Information” section below for additional information. 11. If I am advised not to drive my vehicle will towing be offered? a. Customers will be notified by first class mail that the inspection can be performed at an authorized dealer. A tow can be completed by the local dealer or by calling 1-888-548-8514. Full details will be available in the owner notification letter. In some locations, a mobile inspection can be performed at a location of the customer’s convenience and towing will not be necessary. All towing will be provided free of charge to complete this recall. 12. Is mobile repair offered for this recall? a. Yes, for your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at a location of your choice. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 13. I read a media article that states I should stop driving my vehicle if I own one of the affected vehicles, what should I do? a. A VIN-based recall lookup tool on our MBUSA.com website offers a search feature that will indicate whether a vehicle has been subject to a safety recall. See www.mbusa.com/recall for more details. If your vehicle status is listed as “Recall Currently Pending” or “Open,” the vehicle MUST NOT be driven until the inspection process is performed. Further instructions will be provided based on the results of that inspection. 14. What is Mercedes-Benz going to do for Owners given this inconvenience? a. Mercedes-Benz is committed to the highest level of customer service and while we regret the inconvenience, the safety of our customers is paramount. Mobility solutions and/or reimbursement for mobility will be offered for the duration the customer’s vehicle is affected under this “stop drive” recall. See the “Warranty Information” section below for further information. 15. For cars currently at the dealers, should dealers inform their customers and ensure dealer staff do not drive the vehicle? a. For customers Yes, dealers should inform their customers that the vehicle is under a stop drive recall. The vehicle can be stored at the dealership, or towed to the customer’s residence free of charge. Please contact the CAC at 1-888-548-8514 to schedule a tow. If the customer needs alternative transportation, a mobility solution will be offered to you by the dealer (See FAQ 4). Reimbursements will be provided up to a maximum of $80 per day. b. For dealer staff Dealer staff must NOT drive the vehicle on public roads. Within the confines of the dealership, the vehicle can be driven up to 20 mph. To claim any expenses related to towing and/or storage, see the “Warranty Information” STORAGE 16. Where will the vehicle be stored? a. Customers may store the vehicle at their residence and are encouraged to request their dealer perform a mobile inspection. Should the vehicle not pass the inspection, the vehicle may be continued to be stored at their residence or at their preferred dealer. REIMBURSEMENTS/OWNER PAY 17. Are Owners responsible for expenses related to the recall? a. No. Parts and labor will be provided free of charge. Alternate mobility solutions will be offered via MBUSA and/or an authorized Mercedes-Benz dealership. If the customer exceeds the limits of what Mercedes-Benz offers, they may be responsible for the additional expenses. 18. I may have paid for repairs related to this recall. Will I receive reimbursement? a. Current and previous owners may be eligible to receive reimbursement if they have had a brake booster replacement due to the conditions specified in this recall. Requests for reimbursement may include parts, labor, fees and taxes. Reimbursement may be limited to the amount the Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis repair would have cost if completed by an authorized Mercedes-Benz dealer. Details will be provided in the recall owner notification letter. 19. What happens if the dealer determines repairs aren’t necessary now but Owners experience concerns related to the recall in the future? Are Owners responsible for diagnostic fees/repair costs? a. Any future owner concerns will be evaluated on an individual basis. Extensive analyses were conducted by Mercedes-Benz AG. Based on these analyses, a test method was developed for the workshops which, among other aspects, ensures the functionality of the brake booster by usage of diagnostic-supported test routines. If the dealer determines based on the inspection that the brake booster does not need to be replaced at this time but the owner experiences recall-related concerns in the future, a re-inspection may be carried out within 2 years to ensure the functionality of the brake booster. Parts and labor associated with the recall are free of charge to the customer. 20. I inspected the vehicle and found other brake components to be in need of repair. a. This recall relates to potential advanced corrosion on the brake booster housing. If other brake system component(s) are in need of repair/replacement such that they would impair or hinder performing the inspection for the recall condition, the parts/system must be rectified prior so the initial inspection may be completed. These parts and labor are not covered under this recall. 21. I received a letter but I no longer own the vehicle. How can I update my ownership information? a. Customers should be directed to the MBUSA recall website at https://www.mbusa.com/en/recall, enter their VIN, and update their contact information. 22. I lost faith in the vehicle and demand MBUSA provide a replacement. a. Such customer inquiries will be evaluated on a case by case basis. Direct the customer to 1-888-548-8514. 23. Can/should dealers wholesale/sell affected used car vehicles? a. No. MBUSA advises dealers not to sell used vehicles subject to this recall until the inspection is completed. 24. While performing the Xentry diagnostic test the technician finds a brake fluid leak, can this be covered under warranty? a. Yes. If while performing the inspection procedure other components fail then this would be claimable on the same line as the recall and considered primary loss. 25. If the vehicle fails the Xentry diagnostic pressure test, does the RO need to stay open? a. No, close the RO and submit the claim based on the warranty codes provided below. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 26. The customer wishes to keep driving the vehicle and refuses the repair. How do I handle this situation? a. Customer safety is our top priority at Mercedes-Benz. If the customer insists on driving the vehicle despite the warnings associated with a “stop drive” recall, the following language MUST be added to the Repair Order and initialed by the customer: (Initial Here) ASSUMPTION OF RISK FOR REMOVAL OF VEHICLE. I understand that my vehicle is subject to a “Stop Drive” recall and that continuing to drive my vehicle involves inherent risks and dangers of accidents, property loss or damage, and serious personal injury to me and others, as well as potential financial losses. I have carefully considered the extent of the risks involved, and I voluntarily and freely choose to assume these risks. 27. Is there a point of contact for the dealership, AOM’s, or other field personnel to request technical information or assistance relating specifically to the Xentry diagnostic test? a. The Work Instructions and Xentry diagnostic test have been verified prior to the recall launch. Thoroughly read the instructions, directions, and questions as presented in the Xentry diagnostic brake pressure test steps. If there are still questions after completing the first test , please open a PTSS case for the particular process or direction that is unclear. We do not anticipate any questions relating to the test at this time. 28. The customer wishes to keep driving the vehicle and is refusing to initial the “Assumption of Risk” on the Repair Order. How do I handle this situation? a. Follow the same protocol used at your dealership when a customer refuses services offered. Also, make a notation on the RO that “customer refuses to initial the Assumption of Risk.” A customer signature must be recorded on the RO. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 Campaign No. 2022050015, May 2022 Revision A 06/03/2022 TO: ALL MERCEDES-BENZ CENTERS SUBJECT: Model GL-Class, ML-Class, and R-Class (X164, W164 and 251 platform) Model Year 2006-2012 Inspect Brake Booster – without Pedal Rework Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML, GL (W164/X164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, check the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. Affected customers will be mailed a recall owner notification letter and instructed to stop driving their vehicles until the inspection process is completed. Prior to performing this Campaign: • VMI must always be checked before performing campaigns to verify that the campaign is required on a specific vehicle. Always check for any other open campaigns, and perform accordingly. • Please review the entire Campaign bulletin and follow the repair procedure exactly as described. Approximately 278,173 vehicles are affected. Order No. P-RC-2022050015 This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data Control, and MBUSA-SLP S424HH001, Control of Quality Record 8 Inspect Brake Booster Existing problems that would hinder the inspection procedure or any subsequent repairs must first be rectified. Any associated costs are not claimable and should not be included with the campaign claim. Any primary loss which is a direct result of performing the XENTRY test should be submitted on the same claim as the campaign reimbursement. • Ensure use of XENTRY Diagnosis version 03/2022 or higher. • Before beginning with the work procedure, install the current versions of all add-ons as well as add-on 22889 and 23043 on XENTRY Diagnosis. • Make sure to follow the operation steps exactly as described in XENTRY Diagnosis. Check/test procedure A The following work must be invoiced using damage code (SSL) “42 900 05”. 1. Open the hood and check the water drains (marking, figure 1) for correct installation and ability to drain. Clean and correctly install water drains if necessary. Figure 1 P-RC-2022050015 9 2. Remove the rubber sleeve wrapped around the brake booster (A, figure 2) with a suitable tool (hook and side cutting pliers). If the rubber sleeve is not present, please proceed to check/test procedure A1. The rubber sleeve should be separated above the barcode label on the brake booster as seen in (A, figure 2 and B, figure 4.1). Figure 2 3. Take a photo of the rubber sleeve with the VIN label of the B-pillar (A, figures 3 and 4) and store to a local HDD/computer storage location with the vehicle service file and attach it to the warranty claim in EVA. These pictures serve as documentation of the current condition of the brake booster. Figure 3 Figure 4 Figure 4.1 P-RC-2022050015 10 4. Check corrosion of the brake booster using the removed rubber sleeve Figure 2(A). Use figures 5, 6 and 7 to assess corrosion. Brake booster OK: Multiple point-shaped corrosion marks (figure 5) are permissible. A maximum of one point-shaped corrosion mark with a diameter greater than 15 mm (figures 6 and 7) is permitted. Figure 5 OK Figure 6 Ok Figure 7 OK Brake booster not OK: Widespread corrosion marks spanning the rubber sleeve are not permissible. Corrosion marks of multiple points with a diameter greater than 15 mm are not permissible. a. Corrosion measurements Exceeds thresholds-NOK: Carry out check/test procedure B – XENTRY/DAS. b. Corrosion measurements Does not exceed threshold-OK (figure 5, 6 or 7): End measure. (Certificate of Passed Initial Diagnostic Brake Test not required). If the measure is ended, do not re-install a new rubber sleeve. Apply marking with white touch-up paint pen (1, figure 8) to the brake booster checked. DO NOT treat the brake booster with an anti-corrosion agent! The findings from the check/test procedure must be documented on the Repair Order and included in the dealer text in the warranty claim in EVA. P-RC-2022050015 11 Check/test procedure A1 If the rubber sleeve on the brake booster is not present, please take a photo of the barcode label (B, figure 4.1) on the brake booster and store to a local HDD/computer storage location with the vehicle service file and attach to the warranty claim in EVA. Then continue with check/test procedure A1. Only if the rubber sleeve of the brake booster is missing. 1. Check sequence of numbers on the barcode label (C, figure 4.2). a. IF the sequence of numbers is less than “15126” starting from the 13th number: Perform check/test procedure B – XENTRY/DAS. b. If the sequence of numbers is greater than or equal to “15126” starting from the 13th number: End the measure. Figure 4.2 Check/test procedure B – XENTRY/DAS The following work must be invoiced using damage code (SSL) “42 900 05”. Add-on 22889 and 23043 must be installed. Without add-on 22889 and 23043, check/test procedure B cannot be performed. 1. Connect XENTRY Diagnosis and create an initial quick test. XENTRY must be connected via the cable with VCI/SD Connect. The test may only be performed once and in full without interruption. Do not perform any unnecessary braking procedures (maximum full-stop braking) before the test. P-RC-2022050015 12 2. Check brake booster with XENTRY/DAS. To do this, select the menu item “Main groups – Control units – Chassis – ESP-Electronic Stability Program – Complete list of guided tests – Braking power”. Then follow the user guidance in XENTRY/DAS Diagnosis. Print out the brake force “event log” after the test and store to a local HDD/computer storage location. c. XENTRY/DAS check not passed: Close campaign with claim. See Launch NCU FAQ for mobility solution options to offer to the customer until parts are available and the part can be exchanged. Do not provide customer Certificate of Passed Initial Diagnostic Brake Test. d. XENTRY/DAS check passed: Continue. 3. Disconnect XENTRY Diagnosis. 4. Apply marking with white touch-up paint pen (1, figure 8) to the inspected brake booster. DO NOT treat the brake booster with an anti-corrosion agent/paint. 5. Print out customer certificate titled “Certificate of Passed Initial Diagnostic Brake Test”, located at the end of this document, fill out, sign, and hand over to the customer. Figure 8 P-RC-2022050015 13 Primary Parts Information Qty. 0.1 Part Name Rubber Sleeve Part Number SLEEVE Note: The following allowable labor operation should be used when submitting a warranty claim for this repair: Warranty Information Note on the claim submission: Please ensure you claim 0.1 quantity for part number = SLEEVE (uppercase) for all rubber sleeve removal labor claims. This will result in QEC part return request in the NetStar Parts Disposition application. Claims in which the quantity exceeds 0.1 will be stopped in error in EVA until corrected. Be aware that a claim stopped in error will not close the campaign and will not allow payment to the dealer so please correct these errors immediately. Note on the return shipment: • For each vehicle processed, print out the part return barcode from the NetStar Parts Disposition application • Pack the rubber sleeve with the part return barcode in a plastic bag and seal securely with barcode visible from the outside (see figure 1). • For Dedicated Delivery Service (DDS) dealers, please forward parts in bulk (10-20 pcs per Load List unless time does not permit) to your facing PDC using the normal DDS warranty parts return process. Please ensure you include a Dealer Return slip marked for Warranty. • For non-DDS dealers, please forward parts in bulk (10-20 pcs per Load List unless time does not permit) directly to the QEC using the normal FedEx Ground warranty parts return process. All rubber sleeves should be individually tagged with a warranty parts return barcode and bagged. Recommend that bulk sleeve shipments are placed into a single overpack bag and then packaged in a small box with a copy of the Load List affixed to the box. Failure to return the rubber sleeve within the pre-defined time period will result in a non-return part debit. If there are any questions pertaining to parts return, please submit a WSG Parts Disposition case online P-RC-2022050015 14 Damage Code Operation Number Check/test procedure A Check brake unit Description Labor Time (hrs.) 42 900 05 02-0053 02-0057 02-0088 02-0060 02-0054* 02-0058* Includes: Remove rubber sleeve from brake unit and document test result This operation number can be used even if no rubber sleeve is present on the brake unit Pack up the rubber sleeve for the brake unit and dispatch Check/test procedure A1 Check barcode on brake unit Only if no rubber sleeve is present on the brake unit End Here If Vehicle Passed Visual Inspection Scope of testing B Perform quick test (with XENTRY/DAS connected) Scope of testing B Check brake unit using XENTRY Diagnosis Findings: OK Includes: Connect/disconnect XENTRY End Here If Vehicle Failed Visual Inspection & Passed XENTRY Check Scope of testing B Check brake unit using XENTRY Diagnosis Findings: not OK Includes: Connect/disconnect XENTRY 0.2 0.1 0.1 0.1 0.4 0.4 * Invoice only operation item 02-0054 or 02-0058. Invoicing both operation items is not permissible. * Invoice only operation item 02-0054 or 02-0058. Invoicing both operation items is not permissible. When using operation item 02-0054, the Certificate of Passed Initial Diagnostic Brake Test must be handed over to the customer which is located at the end of this document. Note: Always check ASRA for the current OP-Code times. Labor times are subject to change and updates may not be reflected in this document. P-RC-2022050015 15 Warranty Information For vehicles impacted by the stop drive, MBUSA will allow for reimbursement of several associated ancillary costs as outlined below. These reimbursements are solely to support the implementation of this recall and to reduce the risk of customer inconveniences. • Damage code 99803 01 – Mobile inspection incentive o $150 per vehicle o Claimed separately and on top of the recall inspection • Damage code 99039 01 – Towing o Up to $125 per tow if arranged by customer or dealer outside of normal process o Invoice must be attached to claim o Please use normal CAC tow process whenever possible to alleviate reimbursement • Damage code 99046 01 – Vehicle storage o $15 per vehicle, per day for dealership onsite storage o Up to $56.25 per vehicle, per day for offsite storage o Invoice must be attached to claim o Submit every 30 days and then a final claim to reconcile • Damage code 99047 01 – Active vehicle care during vehicle storage o $300 per vehicle, one-time, for the entire period (i.e. wash, maintain battery, move to avoid flat spots and brake corrosion, etc.) • Damage code 99304 01 – Mobility solutions o Up to $2,400 per month for rental vehicle (up to $80/day), loaner ($80/day flat fee), taxi / rideshare services or use of public transportation o Dealers are encouraged to use loaner vehicles for customer requests. See sales NCU on changes to the CVP program and alternate mobility options. o Rental agreement, loaner agreement and/or invoice(s) must be attached to claim o Claims may be submitted on a monthly basis / multiple submissions allowed if needed This support is limited to the end of September 2022 P-RC-2022050015 16 P-RC-2022050015 Certificate of Passed Initial Diagnostic Brake Test Recall campaign – Inspect Brake Booster Vehicle identification number: Dear Valued Customer: Your vehicle’s brake booster has been inspected by your authorized Mercedes-Benz service facility for corrosion and functionality under MBUSA Recall Campaign number 2022050015 or 2022050014 bearing NHTSA ID# 22V315. The results of this initial inspection confirm that it is not immediately necessary to replace the brake booster in your vehicle. Therefore, your vehicle is no longer subject to the Stop Drive and may continue to be driven. A mobility solution is no longer necessary. Important! The brake booster may be subject to an additional inspection or a replacement brake booster, whichever comes first, within a period of 2 years from the date of the initial inspection. Mercedes-Benz USA will contact you again by mail to schedule the additional inspection at the appropriate time. If you sell your vehicle in the meantime, you must provide this document to the buyer. The additional inspection of the brake booster is very important to your vehicle’s safety. Therefore, it will be checked whether this has been carried out no later than 2 years after the first inspection. If this additional inspection was not carried out on your vehicle in time, you should stop operating the vehicle. If the described additional inspection is not completed, advanced corrosion in the joint area of the housing could potentially impair the function of the brake booster. This might increase the required brake pedal force and possibly extend the stopping distance. In very rare cases, it cannot be completely ruled out that mechanical damage to the brake booster might occur, whereby the connection between brake pedal and brake system would fail. In that condition, the vehicle would no longer be decelerated via the service brake which would increase the risk of a crash or injury. Date of inspection: Signature of Mercedes-Benz Dealer
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Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis IMPORTANT RECALL CAMPAIGN INFORMATION Please see the attached documents related to the campaign listed above. STOP DRIVE NOTIFICATION! Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-888-548-8514. Sincerely, Gregory Gunther Department Manager, Vehicle Compliance & Analysis TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers RE: Recall Campaign Launch Notification – STOP DRIVE Inspect Brake Booster MY06-12 GL-Class, ML-Class, R-Class (X164, W164, R251 platform) FROM: Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services News Channel Update | Vehicle Compliance & Analysis Recall Campaign Initial Notification Campaign No. : NHTSA ID Campaign Desc. : 22P2197512 May 12, 2022 Inspect Brake Booster TBD 22V315 22P2197514 This is to notify you of the Recall Campaign Launch to inspect the brake booster on 292,287 Model Year (“MY”) 2006-2012 GL-Class, ML- Class, and R-Class (X164, W164 and R251 platform) vehicles. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs will be flagged in VMI as “PENDING” on May 12, 2022. Background Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML, GL (W164/X164 platform) and R-Class (R251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal forces Issue What We’re Doing Parts required to decelerate the vehicle, and/or increased stopping distances are possible. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, check the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. Until the inspection process is completed, affected customers will be instructed by the MBUSA recall owner notification letter to stop driving their vehicles at the time of recall launch. The Inspection procedure is not available at this time. Vehicles Affected Vehicle Model Year(s) Vehicle Model 2006-2012 GL-Class, ML-Class, R-Class Vehicle Populations Total Recall Population Total Vehicles in Dealer Inventory 292,287 0 Once the inspection process is available, the vehicles will be flagged as “OPEN” and Work Instructions will be available in Star TekInfo. Vehicles can then be inspected, and based on the results, continue to be driven (Inspection passed) or grounded (Inspection not passed) until such time parts are available. A follow-up campaign will be issued for any vehicle, which requires brake booster replacement. Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent MY06-12 GL-Class, ML-Class, and R- Class vehicles covered by this notification until the vehicle has been repaired. Next Steps/Notes Customer Notification Timeline Owner notifications will be mailed on or before May 31, 2022. AOMS/SOMS AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis Rental Fleet Partners This recall may affect vehicles in your fleet. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred MBUSA dealer. While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-888-548-8514. FAQ’s 1. What is the recall about? a. The recall campaign is related to the brake booster housing. Specifically, advanced corrosion may have formed on the housing, which could lead to a vacuum leak and impairment to brake effectiveness. 2. Why are other models not included? a. Only ML, GL, and R class vehicles model year 2006-2012 are fitted with the affected brake booster utilizing a rubber sleeve, which can lead to advanced corrosion on the brake booster. Affected Vehicles have been identified within this recall. 3. Will owners receive complimentary (free) towing to the dealer? a. Customers are instructed not to drive their vehicle. Vehicle transport and mobility solutions will be offered at the time of recall launch. Further information to follow. 4. Will the dealer provide a loaner? a. Where available, a mobile inspection solution and alternate transportation will be provided for customers at the time of recall launch, which may include a loaner or rental vehicle. This service will be provided free of charge. 5. What types of repairs or replacements part(s) are needed? a. At this time the recall has not been launched. When the recall is launched and instructions have been provided to authorized Mercedes-Benz dealerships, affected vehicles will be inspected as a first step. After this inspection, the vehicle will be given 1 of 3 statuses. i. Inspected with no corrosion: The rubber sleeve will be removed. The vehicle can be driven with no further action or follow-up. ii. Inspected with advanced corrosion found: A brake efficacy test will be performed. A passed test ensures the tested brake booster can continue to be used and the vehicle driven up to a maximum of 2 years. A new notice will be provided at a later date to bring the vehicle to an authorized Mercedes-Benz dealership for further inspection and potential replacement of the brake booster. iii. Inspected with advanced corrosion and brake efficacy test does not pass: The vehicle will require the brake booster housing to be replaced when parts are available. Until then, the vehicle MUST NOT be driven. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 6. How long can Owners expect to be without their vehicle? a. The recall has not been launched. When launched, times will vary based on dealer appointment availability, inspection results, and part availability. Mercedes-Benz apologies for any inconvenience this may cause but know your safety is our top priority. 7. Where will the vehicle be stored? a. At this time, the vehicle should be stored at the owner’s residence until the recall has been launched. 8. Are Owners responsible for expenses related to the recall? a. No. Parts and labor will be provided free of charge. Alternate mobility solutions will be offered via MBUSA and/or an authorized Mercedes-Benz dealership starting at the time of recall launch. 9. I may have paid for repairs related to this recall. Will I receive reimbursement? a. The customer may be eligible to receive reimbursement. Requests for reimbursement may include parts, labor, fees and taxes. Reimbursement may be limited to the amount the repair would have cost if completed by an authorized Mercedes-Benz dealer. Details will be provided in the recall owner notification letter. If you no longer own the vehicle please call back in at the time of recall launch by watching the MBUSA website (www.mbusa.com/en/recall) VIN lookup tool under “My Vehicle Status”. 10. Can I continue to drive the car? a. MBUSA advises customers to stop driving the vehicle until the first inspection is performed. At this time, the inspection process is not yet available. Once available, customers will be notified by mail to schedule an appointment to have the inspection performed at an authorized dealer or have a mobile inspection performed at a location of their convenience. At that time alternate mobility solutions will be offered. 11. What is Mercedes-Benz going to do for Owners given this inconvenience? a. Mercedes-Benz is committed to the highest level of customer service and while we regret the inconvenience, the safety of our customers and the quality and integrity of their Mercedes- Benz vehicles is the driving factor for this recall. Mobility solutions will be offered for the duration the customer’s vehicle is affected under this “stop drive” recall at the time of recall launch. 12. I lost faith in the vehicle and demand MBUSA provide a replacement. a. Such customer inquiries will be evaluated on a case by case basis. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 13. I read a media article that states I should stop driving my vehicle if I own one of the affected vehicles, what should I do? a. A VIN-based recall lookup tool on our MBUSA.com website offers a search feature that will indicate whether a vehicle has been subject to a safety recall. See www.mbusa.com/recall for more details. If your vehicle status is listed as “Recall Currently Pending” or “Open” once the recall is launched, the vehicle MUST NOT be driven until the inspection process is performed. 14. I just heard in the news that my vehicle might be on a stop drive. How do I find out if my vehicle is part of the recall? What do I do next? a. A VIN-based recall lookup tool on our MBUSA.com website offers a search feature that will indicate whether a vehicle has been subject to a safety recall. If your vehicle is included in the population, it must not be driven until the first inspection is performed. As of May 12th, the recall inspection is not available to be performed. Mobility solutions will be offered at the time of recall launch for the duration the vehicle is under “stop drive”.
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Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis IMPORTANT RECALL CAMPAIGN UPDATE STOP DRIVE NOTIFICATION! Please see the attached documents related to the campaign listed above, which include new FAQs. Additionally, customer reminder re-notification letters were mailed August 31, 2022. Topic Page Launch NCU 2 Frequently Asked Questions (FAQ) a. What is this Recall b. Mobility c. Storage d. Reimbursement e. Miscellaneous 3 Work Instructions 8 Warranty Information & Parts Return Instructions 16 Certificate of Passed Initial Diagnostic Brake Test 18 Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-888-548-8514. Sincerely, Gregory Gunther Department Manager, Vehicle Compliance & Analysis TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers RE: Updated Recall Campaign Launch Notification – FROM: Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services STOP DRIVE Inspect Brake Booster without Pedal Rework MY06-12 GL-Class, ML-Class, R-Class (X164, W164, 251 platform) UPDATE: September 23, 2022 News Channel Update | Vehicle Compliance & Analysis Recall Campaign Launch Notification Campaign No. : NHTSA ID Campaign Desc. : 2022050015 22V315 22P4290005 September 23, 2022 Inspect Brake Booster Without Pedal Rework This is to notify you of an update to the Recall Campaign Launch to inspect the brake booster on 278,173 Model Year (“MY”) 2006-2012 GL- Class, ML-Class, and R-Class (X164, W164 and 251 platform) vehicles. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs were flagged in VMI as “OPEN” on May 28, 2022. Background Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML-Class, GL-Class (W164/X164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal Issue What We’re Doing Parts forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, check the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. Affected customers will be mailed a recall owner notification letter and instructed to stop driving their vehicles until the inspection process is completed. The inspection procedure is available and can be performed. Parts are not available at this time should they be needed. Once parts are available, certain customers will be informed via a second owner notification letter to have a final repair performed. Vehicles Affected Vehicle Model Year(s) Vehicle Model 2006-2012 GL-Class, ML-Class, R-Class Vehicle Populations Total Recall Population Total Vehicles in Dealer Inventory 278,173 0 The vehicles will be flagged as “OPEN” and Work Instructions will be available in Star TekInfo. Customers are advised not to drive their vehicle until an inspection is performed. Based on the results, vehicles may continue to be driven if the inspection is passed, or must be grounded if the inspection is not passed. A follow-up campaign will be issued for any vehicle that requires a brake booster replacement. Until such time, a “Pending” campaign will be assigned to these vehicles to ensure vehicle status is reflected in the VIN look-up tools mentioned below. Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent MY 06-12 GL-Class, ML-Class, and R- Class vehicles covered by this notification until the vehicle has been inspected and passed, or grounded until parts become available and the remedy performed. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis Next Steps/Notes Customer Notification Timeline Owner notification letters were originally mailed June 30, 2022. Owner reminder notification letters were mailed August 31, 2022. AOMS/SOMS AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Rental Fleet Partners Affected vehicles in your fleet should not be driven until the inspection has been performed and passed. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred MBUSA dealer. While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-888-548-8514. Please anticipate longer than usual wait times to reach an agent as is typical for any recall of large volume. FAQs SUMMARY OF RECALL 1. What is the recall about? a. The recall campaign is related to the brake booster housing. Specifically, advanced corrosion may have formed on the housing, which could lead to a vacuum leak and impairment to brake effectiveness. 2. What’s the difference between Campaign 2022050014 and 2022050015. a. The inspection is the same, however, they have different damage codes. So please follow the instructions exactly for the respective campaign for your vehicle. 3. Can I continue to drive the car? a. Your safety is our highest priority. MBUSA advises customers to stop driving the vehicle until the first inspection is performed. Customers will be notified by first class mail to schedule an appointment to have the inspection performed by an authorized dealer. 4. Why are other models not included? a. Only ML- (MY2006 – 2011), GL- (MY2007 – 2012), and R- (MY2006 – 2012) Class vehicles are fitted with the affected brake booster utilizing a rubber sleeve. Other models are not fitted with this rubber sleeve. Affected vehicles have been identified within this recall. 5. What types of repairs or replacements part(s) are needed? a. Affected vehicles will be inspected as a first step. After this inspection, the vehicle will be given 1 of 3 statuses. A. Inspected with no advanced corrosion: The rubber sleeve will be removed. The vehicle can be driven with no further action or customer follow-up required. B. Inspected with advanced corrosion found: A brake efficacy test will be performed. A passed test ensures the tested brake booster can continue to be used and the vehicle driven up to a maximum time limit of 2 years. The dealer will provide a “Certificate of Passed Initial Diagnostic Brake Test” detailing that the test has passed. A new notice will Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis be provided to the owner at a later date to bring the vehicle to an authorized Mercedes- Benz dealership for further inspection and potential replacement of the brake booster. C. Inspected with advanced corrosion and brake efficacy test does not pass: The vehicle will require the brake booster housing to be replaced when parts are available. Until then, the vehicle MUST NOT be driven. 6. Will the dealer repair the vehicle with the same part(s)? a. No. Based on the initial inspection, if a replacement of the brake booster is necessary, the part will be removed and replaced with a new part that does not utilize a rubber sleeve. 7. If advanced corrosion is found (status B, question 5), why must I wait two years – can’t the dealer just replace the brake booster housing now? a. Sufficient part quantities are not yet available to offer a complete repair at this time. Mercedes- Benz assures all customers that the tests performed through the inspection procedure confirm that the brake booster will remain functioning normally until such time an additional inspection is deemed necessary within a 2-year period. Mercedes-Benz is working diligently with its suppliers to procure replacement parts as soon as possible. 8. Will the replacement part(s) fail again? a. No. Provided the recall timelines are followed, the inspections and remedial measures performed by your Mercedes-Benz dealership assure you that the recall condition is remedied. 9. How long will the vehicle need to be in the workshop? a. For your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at your location of choice. Should you request the vehicle be towed to a workshop, the time for the recall will vary and is heavily dependent on towing availability and dealership schedules. The inspection itself will require 1 hour to complete. Your authorized Mercedes-Benz dealer can provide you with a better estimate of the overall time for this inspection. 10. A vehicle came in with no serial code on the brake booster unit and/or the brake booster is not the same color as in the work instruction pictures. What inspection procedure do I follow? a. Please open a PTSS case for verification of aftermarket booster and further processing. 11. Is there additional guidance other than the Work Instructions for performing? a. There is an AKUBIS video on the intranet Learning Link titled “Brake Booster Inspection and Test” (X0027E-US.TTA). This should be used as a GENERAL PROCESS GUIDELINE ONLY. The work instructions attached to this NCU are the main technical resource for performing the recall inspection. MOBILITY 12. Will the dealer provide a loaner vehicle? a. The dealer may offer to provide a loaner based on loaner vehicle availability. If available, the loaner will be provided free of charge. If no loaner vehicles are available, other solutions will be offered such as taxi/rideshare, public transportation cost reimbursement, and rental reimbursement. See the “Warranty Information” section below for additional information. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 13. How does the dealer handle rental reimbursements? a. The dealer should reimburse the customer at the dealership. The dealership should then claim via the warranty process as set forth below in the “Warranty Information” section below. The customer letter and warranty information sections detail steps for acquiring rentals. 14. If I am advised not to drive my vehicle will towing be offered? a. Customers will be notified by first class mail that the inspection can be performed at an authorized dealer. A tow can be completed by the local dealer or by calling 1-888-548-8514. Full details will be available in the owner notification letter. In some locations, a mobile inspection can be performed at a location of the customer’s convenience and towing will not be necessary. All towing will be provided free of charge to complete this recall. 15. Is mobile repair offered for this recall? a. Yes, for your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at a location of your choice. 16. I read a media article that states I should stop driving my vehicle if I own one of the affected vehicles, what should I do? a. A VIN-based recall lookup tool on our MBUSA.com website offers a search feature that will indicate whether a vehicle has been subject to a safety recall. See www.mbusa.com/recall for more details. If your vehicle status is listed as “Recall Currently Pending” or “Open,” the vehicle MUST NOT be driven until the inspection process is performed. Further instructions will be provided based on the results of that inspection. 17. What is Mercedes-Benz going to do for Owners given this inconvenience? a. Mercedes-Benz is committed to the highest level of customer service and while we regret the inconvenience, the safety of our customers is paramount. Mobility solutions and/or reimbursement for mobility will be offered for the duration the customer’s vehicle is affected under this “stop drive” recall. See the “Warranty Information” section below for further information. 18. For cars currently at the dealers, should dealers inform their customers and ensure dealer staff do not drive the vehicle? a. For customers Yes, dealers should inform their customers that the vehicle is under a stop drive recall. The vehicle can be stored at the dealership, or towed to the customer’s residence free of charge. Please contact the CAC at 1-888-548-8514 to schedule a tow. If the customer needs alternative transportation, a mobility solution will be offered to you by the dealer (See FAQ 4). Reimbursements will be provided up to a maximum of $80 per day. b. For dealer staff Dealer staff must NOT drive the vehicle on public roads. Within the confines of the dealership, the vehicle can be driven up to 20 mph. To claim any expenses related to towing and/or storage, see the “Warranty Information” Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis STORAGE 19. Where will the vehicle be stored? a. Customers may store the vehicle at their residence and are encouraged to request their dealer perform a mobile inspection. Should the vehicle not pass the inspection, the vehicle may be continued to be stored at their residence or at their preferred dealer. REIMBURSEMENTS/OWNER PAY 20. Are Owners responsible for expenses related to the recall? a. No. Parts and labor will be provided free of charge. Alternate mobility solutions will be offered via MBUSA and/or an authorized Mercedes-Benz dealership. If the customer exceeds the limits of what Mercedes-Benz offers, they may be responsible for the additional expenses. 21. I may have paid for repairs related to this recall. Will I receive reimbursement? a. Current and previous owners may be eligible to receive reimbursement if they have had a brake booster replacement due to the conditions specified in this recall. Requests for reimbursement may include parts, labor, fees and taxes. Reimbursement may be limited to the amount the repair would have cost if completed by an authorized Mercedes-Benz dealer. Details will be provided in the recall owner notification letter. 22. What happens if the dealer determines repairs aren’t necessary now but Owners experience concerns related to the recall in the future? Are Owners responsible for diagnostic fees/repair costs? a. Any future owner concerns will be evaluated on an individual basis. Extensive analyses were conducted by Mercedes-Benz AG. Based on these analyses, a test method was developed for the workshops which, among other aspects, ensures the functionality of the brake booster by usage of diagnostic-supported test routines. If the dealer determines based on the inspection that the brake booster does not need to be replaced at this time but the owner experiences recall-related concerns in the future, a re-inspection may be carried out within 2 years to ensure the functionality of the brake booster. Parts and labor associated with the recall are free of charge to the customer. 23. I inspected the vehicle and found other brake components to be in need of repair. a. This recall relates to potential advanced corrosion on the brake booster housing. If other brake system component(s) are in need of repair/replacement such that they would impair or hinder performing the inspection for the recall condition, the parts/system must be rectified prior so the initial inspection may be completed. These parts and labor are not covered under this recall. 24. I received a letter but I no longer own the vehicle. How can I update my ownership information? a. Customers should be directed to the MBUSA recall website at https://www.mbusa.com/en/recall, enter their VIN, and update their contact information. 25. I lost faith in the vehicle and demand MBUSA provide a replacement. a. Such customer inquiries will be evaluated on a case by case basis. Direct the customer to 1-888-548-8514. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 26. Can/should dealers wholesale/sell affected used car vehicles? a. No. MBUSA advises dealers not to sell used vehicles subject to this recall until the inspection is completed. 27. While performing the Xentry diagnostic test the technician finds a brake fluid leak, can this be covered under warranty? a. Yes. If while performing the inspection procedure other components fail then this would be claimable on the same line as the recall and considered primary loss. 28. While performing the Xentry diagnostic test, the brake line needed to be repaired. How do I address this? a. Follow AR42.10-P-0020A and utilize flaring kit A000 589 20 99 00 to construct brake lines from bulk stock. 29. If the vehicle fails the Xentry diagnostic pressure test, does the RO need to stay open? No, close the RO and submit the claim based on the warranty codes provided below. The dealership may choose to open another RO until the parts replacement is complete. 30. The customer wishes to keep driving the vehicle and refuses the repair. How do I handle this situation? a. Customer safety is our top priority at Mercedes-Benz. If the customer insists on driving the vehicle despite the warnings associated with a “stop drive” recall, the following language MUST be added to the Repair Order and initialed by the customer: (Initial Here) ASSUMPTION OF RISK FOR REMOVAL OF VEHICLE. I understand that my vehicle is subject to a “Stop Drive” recall and that continuing to drive my vehicle involves inherent risks and dangers of accidents, property loss or damage, and serious personal injury to me and others, as well as potential financial losses. I have carefully considered the extent of the risks involved, and I voluntarily and freely choose to assume these risks. 31. Is there a point of contact for the dealership, AOM’s, or other field personnel to request technical information or assistance relating specifically to the Xentry diagnostic test? a. The Work Instructions and Xentry diagnostic test have been verified prior to the recall launch. Thoroughly read the instructions, directions, and questions as presented in the Xentry diagnostic brake pressure test steps. If there are still questions after completing the first test , please open a PTSS case for the particular process or direction that is unclear. We do not anticipate any questions relating to the test at this time. 32. The customer wishes to keep driving the vehicle and is refusing to initial the “Assumption of Risk” on the Repair Order. How do I handle this situation? a. Follow the same protocol used at your dealership when a customer refuses services offered. Also, make a notation on the RO that “customer refuses to initial the Assumption of Risk.” A customer signature must be recorded on the RO. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 Campaign No. 2022050015, May 2022 Revision E 09/23/2022 TO: ALL MERCEDES-BENZ CENTERS SUBJECT: Model GL-Class, ML-Class, and R-Class (X164, W164 and 251 platform) Model Year 2006-2012 Inspect Brake Booster – without Pedal Rework Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML, GL (W164/X164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, check the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. Affected customers will be mailed a recall owner notification letter and instructed to stop driving their vehicles until the inspection process is completed. Prior to performing this Campaign: • VMI must always be checked before performing campaigns to verify that the campaign is required on a specific vehicle. Always check for any other open campaigns, and perform accordingly. • Please review the entire Campaign bulletin and follow the repair procedure exactly as described. Approximately 278,173 vehicles are affected. Order No. P-RC-2022050015 This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data Control, and MBUSA-SLP S424HH001, Control of Quality Record 9 Inspect Brake Booster Return information for rubber sleeve and quick test has been removed. Existing problems that would hinder the inspection procedure or any subsequent repairs must first be rectified and are the responsibility of the customer. Any associated costs are not claimable and should not be included with the campaign claim. Any primary loss which is a direct result of performing the XENTRY test should be submitted on the same claim as the campaign reimbursement. Before starting work, there must be no fault message present in the instrument cluster for the brake system. If a fault message is present before starting work, it must be rectified and is the responsibility of the customer. Any associated costs are not claimable and should not be included with the campaign claim. 1. Flow chart with allowable labor operation codes when submitting a warranty claim. P-RC-2022050015 10 Check/test procedure A–visual inspection only 1. Open the hood and check the water drains (marking, figure 1) for correct installation and ability to drain. Only for model 251 Clean and correctly install water drains if necessary. Figure 1 P-RC-2022050015 11 2. Remove the rubber sleeve wrapped around the brake booster (A, figure 2) with a suitable tool (hook and side cutting pliers). If the rubber sleeve is not present, please proceed to check/test procedure A1. The rubber sleeve should be separated above the barcode label on the brake booster as seen in (A, figure 2 and B, figure 4.1). Figure 2 3. Take a photo of the rubber sleeve with the VIN label of the B-pillar (A, figures 3 and 4) and store to a local HDD/computer storage location with the vehicle service file and attach it to the warranty claim in EVA. These pictures serve as documentation of the current condition of the brake booster. Figure 3 Figure 4 P-RC-2022050015 12 4. Check corrosion of the brake booster using the removed rubber sleeve. Use figures 5, 6 and 7 to assess corrosion. Brake booster OK: Multiple point-shaped corrosion marks (figure 5) are permissible. A maximum of one point-shaped corrosion mark with a diameter greater than 15 mm (figures 6 and 7) is permitted. Figure 5 OK Figure 6 OK Figure 7 OK Brake booster not OK: Widespread corrosion marks spanning the rubber sleeve are not permissible. More than one corrosion mark with a diameter greater than 15 mm is not permissible. a. Corrosion measurements Exceeds thresholds-NOK: Carry out check/test procedure B – XENTRY/DAS. b. Corrosion measurements Does not exceed threshold-OK (figure 5, 6 or 7): End measure. (Certificate of Passed Initial Diagnostic Brake Test not required). If the measure is ended, do not re-install a new rubber sleeve. Apply marking with white touch-up paint pen (1, figure 8) to the brake booster checked. Under no circumstances should you treat the brake booster with anti-corrosion agent. The findings from the check/test procedure must be documented on the Repair Order and included in the dealer text in the warranty claim in EVA. P-RC-2022050015 13 Check/test procedure A1 – visual inspection only if no rubber sleeve is present 1. Take a photo of the barcode label (B, figure 8) on the brake booster and store to a local HDD/computer storage location with the vehicle service file and attach to the warranty claim in EVA. Figure 8 1. Check sequence of numbers on the barcode label (C, figure 9). a. If the numeric sequence between numbers 13 and 17 is less than “15126”: Carry out scope of testing B – XENTRY/DAS. b. If the numeric sequence between numbers 13 and 17 is greater than or equal to “15126”: End measure. Figure 9 P-RC-2022050015 14 Check/test procedure B – XENTRY/DAS This step is only to be used if step A or A1 has failed Ensure use of XENTRY Diagnosis version 03/2022 or higher. The current version of all add-ons must be installed. Make sure to follow the operation steps exactly as described in XENTRY Diagnosis. 1. Connect XENTRY Diagnosis. XENTRY must be connected via the cable with VCI/SD Connect. Note regarding vehicles with KeylessGo: Remove KeylessGo start button and perform test with ignition key. Do not perform any unnecessary braking procedures (maximum full-stop braking) before the test. As a rule, the test should be performed nonstop without interruption. In certain conditions, the XENTRY scope of testing can be interrupted while the test is ongoing (e.g. hydraulic system is leaky) (cancellation). In this case, please follow the user guidance in XENTRY/DAS Diagnosis, because notes on the causes will be displayed for you. IMPORTANT: If XENTRY/DAS Diagnosis requests that the brake pedal be withdrawn into the starting position toward the driver, this must be done by means of a powerful foot motion. Check brake booster with XENTRY/DAS. To do this, select the menu item “Main groups – Control units – Chassis – ESP-Electronic Stability Program – Complete list of guided tests – Braking power”. Then follow the user guidance in XENTRY/DAS Diagnosis. Print out the brake force “event log” after the test and store to a local HDD/computer storage location. a. XENTRY/DAS test not passed: Please perform this test again. Only perform this test twice. b. XENTRY/DAS test passed: Continue with operation step 2. If the XENTRY/DAS test was not passed the first time, you must perform a second XENTRY/DAS test. If this second test is now passed, continue with the operation step 2 of scope of testing B. IMPORTANT: Only perform the second test if the first XENTRY/DAS test was not passed. The second test must be invoiced using operation number 02-0245 or 02-0246. a. XENTRY/DAS test of the second test not passed: Close campaign with claim. See Launch NCU FAQ for mobility solution options to offer to the customer until parts are available and the part can be exchanged. Do not provide customer Certificate of Passed Initial Diagnostic Brake Test. b. XENTRY/DAS test of the second test passed: Continue with operation step 2. P-RC-2022050015 15 2. Apply marking with white touch-up paint pen (1, figure 10) to the inspected brake booster. Under no circumstances should you treat the brake booster with anti-corrosion agent/paint. Figure 10 3. Print out customer certificate titled “Certificate of Passed Initial Diagnostic Brake Test”, located at the end of this document, fill out, sign, and hand over to the customer. 4. Disconnect XENTRY Diagnosis. P-RC-2022050015 16 Warranty Information Note: The following allowable labor operation should be used when submitting a warranty claim for this repair: Damage Code Operation Number Check/test procedure A Check brake unit Description Labor Time (hrs.) 42 900 05 02-0053 02-0088 02-0054* 02-0058* 02-0223** Includes: Remove rubber sleeve from brake unit and document test result This operation number can be used even if no rubber sleeve is present on the brake unit Check/test procedure A1 Check barcode on brake unit Only if no rubber sleeve is present on the brake unit End of test: Do not perform any further work. End Here If Vehicle Passed Visual Inspection Check/test procedure B Check brake unit using XENTRY Diagnosis Findings: OK Includes: Connect/disconnect XENTRY End Here If Vehicle Failed Visual Inspection & Passed 1ˢᵗ XENTRY Check Check/test procedure B Check brake unit using XENTRY Diagnosis Findings: not OK Includes: Connect/disconnect XENTRY Repeat scope of testing with the result of test item 02-0223 or 02-0224. Check/test procedure B – 2ⁿᵈ XENTRY/DAS test Extra work for: G 02 0058: Check brake unit with XENTRY Diagnosis – findings OK The second time the vehicle was tested, it was found to be OK. 0.2 0.1 0.4 0.4 0.2 End Here If Vehicle Failed Visual Inspection & Failed 1st XENTRY Check but Passed 2nd XENTRY Check Check/test procedure B – 2ⁿᵈ XENTRY/DAS test Extra work for: G 02 0058: Check brake unit with XENTRY Diagnosis 02-0224** – findings not OK The second time the vehicle was tested, it was found to be not OK 0.2 * Invoice only operation item 02-0054 or 02-0058. Invoicing both operation items is not permissible. ** Invoice operation item 02-0223 or 02-0224. Invoicing both operation items is not permissible. When using operation item 02-0054 or 02-0223, the Certificate of Passed Initial Diagnostic Brake Test must be handed over to the customer which is located at the end of this document. Note: Always check ASRA for the current OP-Code times. Labor times are subject to change and updates may not be reflected in this document. P-RC-2022050015 17 Warranty Information For vehicles impacted by the stop drive, MBUSA will allow for reimbursement of several associated ancillary costs as outlined below. These reimbursements are solely to support the implementation of this recall and to reduce the risk of customer inconveniences. • Damage code 99803 01 – Mobile inspection incentive o $150 per vehicle o Claimed separately and on top of the recall inspection • Damage code 99039 01 – Towing o Up to $125 per tow if arranged by customer or dealer outside of normal process o Invoice must be attached to claim o Please use normal CAC tow process whenever possible to alleviate reimbursement • Damage code 99046 01 – Vehicle storage o $15 per vehicle, per day for dealership onsite storage o Up to $56.25 per vehicle, per day for offsite storage o Invoice must be attached to claim o Submit every 30 days and then a final claim to reconcile • Damage code 99047 01 – Active vehicle care during vehicle storage o $300 per vehicle, one-time, for the entire period claimed at the end of the storage period (i.e. wash, maintain battery, move to avoid flat spots and brake corrosion, etc.) • Damage code 99304 01 – Mobility solutions o Up to $2,400 per month for rental vehicle (up to $80/day), loaner ($80/day flat fee), taxi / rideshare services or use of public transportation o Dealers are encouraged to use loaner vehicles for customer requests. See sales NCU on changes to the CVP program and alternate mobility options. o Rental agreement, loaner agreement and/or invoice(s) must be attached to claim o Claims may be submitted on a monthly basis / multiple submissions allowed if needed. This support is limited until the final remedy has been performed on the customer’s vehicle. P-RC-2022050015 18 P-RC-2022050015 Certificate of Passed Initial Diagnostic Brake Test Recall campaign – Inspect Brake Booster Vehicle identification number: Dear Valued Customer: Your vehicle’s brake booster has been inspected by your authorized Mercedes-Benz service facility for corrosion and functionality under MBUSA Recall Campaign number 2022050015 or 2022050014 bearing NHTSA ID# 22V315. The results of this initial inspection confirm that it is not immediately necessary to replace the brake booster in your vehicle. Therefore, your vehicle is no longer subject to the Stop Drive and may continue to be driven. A mobility solution is no longer necessary. Important! The brake booster may be subject to an additional inspection or a replacement brake booster, whichever comes first, within a period of 2 years from the date of the initial inspection. Mercedes-Benz USA will contact you again by mail to schedule the additional inspection at the appropriate time. If you sell your vehicle in the meantime, you must provide this document to the buyer. The additional inspection of the brake booster is very important to your vehicle’s safety. Therefore, it will be checked whether this has been carried out no later than 2 years after the first inspection. If this additional inspection was not carried out on your vehicle in time, you should stop operating the vehicle. If the described additional inspection is not completed, advanced corrosion in the joint area of the housing could potentially impair the function of the brake booster. This might increase the required brake pedal force and possibly extend the stopping distance. In very rare cases, it cannot be completely ruled out that mechanical damage to the brake booster might occur, whereby the connection between brake pedal and brake system would fail. In that condition, the vehicle would no longer be decelerated via the service brake which would increase the risk of a crash or injury. Date of inspection: Signature of Mercedes-Benz Dealer
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Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis IMPORTANT RECALL CAMPAIGN UPDATE STOP DRIVE NOTIFICATION! Please see the attached documents related to the campaign listed above, which include: Topic Page Launch NCU 2 Frequently Asked Questions (FAQ) a. What is this Recall b. Mobility c. Storage d. Reimbursement e. Miscellaneous 3 Work Instructions 7 Warranty Information & Parts Return Instructions 13 Certificate of Passed Initial Diagnostic Brake Test 16 Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-888-548-8514. Sincerely, Gregory Gunther Department Manager, Vehicle Compliance & Analysis TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers RE: Updated Recall Campaign Launch Notification – FROM: Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services STOP DRIVE Inspect Brake Booster with Pedal Rework MY07-08 GL-Class, ML-Class, R-Class (X164, W164, 251 platform) UPDATE: June 3, 2022 News Channel Update | Vehicle Compliance & Analysis Recall Campaign Launch Notification Campaign No. : NHTSA ID Campaign Desc. : 2022050014 22V315 22P4290006 June 3, 2022 Inspect Brake Booster With Pedal Rework This is to notify you of an update to the Recall Campaign Launch to inspect the brake booster on 14,123 Model Year (“MY”) 2007-2008 GL- Class, ML-Class, and R-Class (X164, W164 and 251 platform) vehicles. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs were flagged in VMI as “OPEN” on May 28, 2022. Background Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2007-2008 ML-Class, GL-Class (W164/X164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal Issue What We’re Doing Parts forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, check the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. Affected customers will be mailed a recall owner notification letter and instructed to stop driving their vehicles until the inspection process is completed. The inspection procedure is available and can be performed. Parts are not available at this time should they be needed. Once parts are available, certain customers will be informed via a second owner notification letter to have a final repair performed. Vehicles Affected Vehicle Model Year(s) Vehicle Model 2007-2008 GL-Class, ML-Class, R-Class Vehicle Populations Total Recall Population Total Vehicles in Dealer Inventory 14,123 0 The vehicles will be flagged as “OPEN” and Work Instructions will be available in Star TekInfo. Customers are advised not to drive their vehicle until an inspection is performed. Based on the results, vehicles may continue to be driven if the inspection is passed, or must be grounded if the inspection is not passed. A follow-up campaign will be issued for any vehicle that requires a brake booster replacement. Until such time, a “Pending” campaign will be assigned to these vehicles to ensure vehicle status is reflected in the VIN look-up tools mentioned below. Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent MY 07-08 GL-Class, ML-Class, and R- Class vehicles covered by this notification until the vehicle has been inspected and passed, or grounded until parts become available and the remedy performed. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis Next Steps/Notes Customer Notification Timeline Owner notification letters will be mailed on or before June 30, 2022. AOMS/SOMS AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Rental Fleet Partners Affected vehicles in your fleet should not be driven until the inspection has been performed and passed. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred MBUSA dealer. While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-888-548-8514. Please anticipate longer than usual wait times to reach an agent as is typical for any recall of large volume. FAQs SUMMARY OF RECALL 1. What is the recall about? a. The recall campaign is related to the brake booster housing. Specifically, advanced corrosion may have formed on the housing, which could lead to a vacuum leak and impairment to brake effectiveness. 2. What’s the difference between Campaign 2022050014 and 2022050015. a. The inspection is the same, however, they have different damage codes. So please follow the instructions exactly for the respective campaign for your vehicle. 3. Can I continue to drive the car? a. Your safety is our highest priority. MBUSA advises customers to stop driving the vehicle until the first inspection is performed. Customers will be notified by first class mail to schedule an appointment to have the inspection performed by an authorized dealer. 4. Why are other models not included? a. Only ML- (MY2006 – 2011), GL- (MY2007 – 2012), and R- (MY2006 – 2012) Class vehicles are fitted with the affected brake booster utilizing a rubber sleeve. Other models are not fitted with this rubber sleeve. Affected vehicles have been identified within this recall. 5. What types of repairs or replacements part(s) are needed? a. Affected vehicles will be inspected as a first step. After this inspection, the vehicle will be given 1 of 3 statuses. A. Inspected with no advanced corrosion: The rubber sleeve will be removed. The vehicle can be driven with no further action or customer follow-up required. B. Inspected with advanced corrosion found: A brake efficacy test will be performed. A passed test ensures the tested brake booster can continue to be used and the vehicle driven up to a maximum time limit of 2 years. The dealer will provide a “Certificate of Passed Initial Diagnostic Brake Test” detailing that the test has passed. A new notice will be provided to the owner at a later date to bring the vehicle to an authorized Mercedes- Benz dealership for further inspection and potential replacement of the brake booster. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis C. Inspected with advanced corrosion and brake efficacy test does not pass: The vehicle will require the brake booster housing to be replaced when parts are available. Until then, the vehicle MUST NOT be driven. 6. Will the dealer repair the vehicle with the same part(s)? a. No. Based on the initial inspection, if a replacement of the brake booster is necessary, the part will be removed and replaced with a new part that does not utilize a rubber sleeve. 7. If advanced corrosion is found (status B, question 5), why must I wait two years – can’t the dealer just replace the brake booster housing now? a. Sufficient part quantities are not yet available to offer a complete repair at this time. Mercedes- Benz assures all customers that the tests performed through the inspection procedure confirm that the brake booster will remain functioning normally until such time an additional inspection is deemed necessary within a 2-year period. Mercedes-Benz is working diligently with its suppliers to procure replacement parts as soon as possible. 8. Will the replacement part(s) fail again? a. No. Provided the recall timelines are followed, the inspections and remedial measures performed by your Mercedes-Benz dealership assure you that the recall condition is remedied. 9. How long will the vehicle need to be in the workshop? a. For your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at your location of choice. Should you request the vehicle be towed to a workshop, the time for the recall will vary and is heavily dependent on towing availability and dealership schedules. The inspection itself will require 1 hour to complete. Your authorized Mercedes-Benz dealer can provide you with a better estimate of the overall time for this inspection. MOBILITY 10. Will the dealer provide a loaner vehicle? a. The dealer may offer to provide a loaner based on loaner vehicle availability. If available, the loaner will be provided free of charge. If no loaner vehicles are available, other solutions will be offered such as taxi/rideshare, public transportation cost reimbursement, and rental reimbursement. See the “Warranty Information” section below for additional information. 11. If I am advised not to drive my vehicle will towing be offered? a. Customers will be notified by first class mail that the inspection can be performed at an authorized dealer. A tow can be completed by the local dealer or by calling 1-888-548-8514. Full details will be available in the owner notification letter. In some locations, a mobile inspection can be performed at a location of the customer’s convenience and towing will not be necessary. All towing will be provided free of charge to complete this recall. 12. Is mobile repair offered for this recall? a. Yes, for your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at a location of your choice. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 13. I read a media article that states I should stop driving my vehicle if I own one of the affected vehicles, what should I do? a. A VIN-based recall lookup tool on our MBUSA.com website offers a search feature that will indicate whether a vehicle has been subject to a safety recall. See www.mbusa.com/recall for more details. If your vehicle status is listed as “Recall Currently Pending” or “Open,” the vehicle MUST NOT be driven until the inspection process is performed. Further instructions will be provided based on the results of that inspection. 14. What is Mercedes-Benz going to do for Owners given this inconvenience? a. Mercedes-Benz is committed to the highest level of customer service and while we regret the inconvenience, the safety of our customers is paramount. Mobility solutions and/or reimbursement for mobility will be offered for the duration the customer’s vehicle is affected under this “stop drive” recall. See the “Warranty Information” section below for further information. 15. For cars currently at the dealers, should dealers inform their customers and ensure dealer staff do not drive the vehicle? a. For customers Yes, dealers should inform their customers that the vehicle is under a stop drive recall. The vehicle can be stored at the dealership, or towed to the customer’s residence free of charge. Please contact the CAC at 1-888-548-8514 to schedule a tow. If the customer needs alternative transportation, a mobility solution will be offered to you by the dealer (See FAQ 4). Reimbursements will be provided up to a maximum of $80 per day. b. For dealer staff Dealer staff must NOT drive the vehicle on public roads. Within the confines of the dealership, the vehicle can be driven up to 20 mph. To claim any expenses related to towing and/or storage, see the “Warranty Information” STORAGE 16. Where will the vehicle be stored? a. Customers may store the vehicle at their residence and are encouraged to request their dealer perform a mobile inspection. Should the vehicle not pass the inspection, the vehicle may be continued to be stored at their residence or at their preferred dealer. REIMBURSEMENTS/OWNER PAY 17. Are Owners responsible for expenses related to the recall? a. No. Parts and labor will be provided free of charge. Alternate mobility solutions will be offered via MBUSA and/or an authorized Mercedes-Benz dealership. If the customer exceeds the limits of what Mercedes-Benz offers, they may be responsible for the additional expenses. 18. I may have paid for repairs related to this recall. Will I receive reimbursement? a. Current and previous owners may be eligible to receive reimbursement if they have had a brake booster replacement due to the conditions specified in this recall. Requests for reimbursement may include parts, labor, fees and taxes. Reimbursement may be limited to the amount the Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis repair would have cost if completed by an authorized Mercedes-Benz dealer. Details will be provided in the recall owner notification letter. 19. What happens if the dealer determines repairs aren’t necessary now but Owners experience concerns related to the recall in the future? Are Owners responsible for diagnostic fees/repair costs? a. Any future owner concerns will be evaluated on an individual basis. Extensive analyses were conducted by Mercedes-Benz AG. Based on these analyses, a test method was developed for the workshops which, among other aspects, ensures the functionality of the brake booster by usage of diagnostic-supported test routines. If the dealer determines based on the inspection that the brake booster does not need to be replaced at this time but the owner experiences recall-related concerns in the future, a re-inspection may be carried out within 2 years to ensure the functionality of the brake booster. Parts and labor associated with the recall are free of charge to the customer. 20. I inspected the vehicle and found other brake components to be in need of repair. a. This recall relates to potential advanced corrosion on the brake booster housing. If other brake system component(s) are in need of repair/replacement such that they would impair or hinder performing the inspection for the recall condition, the parts/system must be rectified prior so the initial inspection may be completed. These parts and labor are not covered under this recall. 21. I received a letter but I no longer own the vehicle. How can I update my ownership information? a. Customers should be directed to the MBUSA recall website at https://www.mbusa.com/en/recall, enter their VIN, and update their contact information. 22. I lost faith in the vehicle and demand MBUSA provide a replacement. a. Such customer inquiries will be evaluated on a case by case basis. Direct the customer to 1-888-548-8514. 23. Can/should dealers wholesale/sell affected used car vehicles? a. No. MBUSA advises dealers not to sell used vehicles subject to this recall until the inspection is completed. 24. While performing the Xentry diagnostic test the technician finds a brake fluid leak, can this be covered under warranty? a. Yes. If while performing the inspection procedure other components fail then this would be claimable on the same line as the recall and considered primary loss. 25. If the vehicle fails the Xentry diagnostic pressure test, does the RO need to stay open? a. No, close the RO and submit the claim based on the warranty codes provided below. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 26. The customer wishes to keep driving the vehicle and refuses the repair. How do I handle this situation? a. Customer safety is our top priority at Mercedes-Benz. If the customer insists on driving the vehicle despite the warnings associated with a “stop drive” recall, the following language MUST be added to the Repair Order and initialed by the customer: (Initial Here) ASSUMPTION OF RISK FOR REMOVAL OF VEHICLE. I understand that my vehicle is subject to a “Stop Drive” recall and that continuing to drive my vehicle involves inherent risks and dangers of accidents, property loss or damage, and serious personal injury to me and others, as well as potential financial losses. I have carefully considered the extent of the risks involved, and I voluntarily and freely choose to assume these risks. 27. Is there a point of contact for the dealership, AOM’s, or other field personnel to request technical information or assistance relating specifically to the Xentry diagnostic test? a. The Work Instructions and Xentry diagnostic test have been verified prior to the recall launch. Thoroughly read the instructions, directions, and questions as presented in the Xentry diagnostic brake pressure test steps. If there are still questions after completing the first test , please open a PTSS case for the particular process or direction that is unclear. We do not anticipate any questions relating to the test at this time. 28. The customer wishes to keep driving the vehicle and is refusing to initial the “Assumption of Risk” on the Repair Order. How do I handle this situation? a. Follow the same protocol used at your dealership when a customer refuses services offered. Also, make a notation on the RO that “customer refuses to initial the Assumption of Risk.” A customer signature must be recorded on the RO. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 Campaign No. 2022050014, May 2022 Revision A 06/03/2022 TO: ALL MERCEDES-BENZ CENTERS SUBJECT: Model GL-Class, ML-Class, and R-Class (X164, W164 and 251 platform) Model Year 2007-2008 Inspect Brake Booster – with Pedal Rework Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2007-2008 ML, GL (W164/X164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, check the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. Affected customers will be mailed a recall owner notification letter and instructed to stop driving their vehicles until the inspection process is completed. Prior to performing this Campaign: • VMI must always be checked before performing campaigns to verify that the campaign is required on a specific vehicle. Always check for any other open campaigns, and perform accordingly. • Please review the entire Campaign bulletin and follow the repair procedure exactly as described. Approximately 14,123 vehicles are affected. Order No. P-RC-2022050014 This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data Control, and MBUSA-SLP S424HH001, Control of Quality Record 8 Inspect Brake Booster Existing problems that would hinder the inspection procedure or any subsequent repairs must first be rectified. Any associated costs are not claimable and should not be included with the campaign claim. Any primary loss which is a direct result of performing the XENTRY test should be submitted on the same claim as the campaign reimbursement. • Ensure use of XENTRY Diagnosis version 03/2022 or higher. • Before beginning with the work procedure, install the current versions of all add-ons as well as add-on 22889 and 23043 on XENTRY Diagnosis. • Make sure to follow the operation steps exactly as described in XENTRY Diagnosis. Check/test procedure A The following work must be invoiced using damage code (SSL) “42 900 06”. 1. Open the hood and check the water drains (marking, figure 1) for correct installation and ability to drain. Clean and correctly install water drains if necessary. Figure 1 P-RC-2022050014 9 2. Remove the rubber sleeve wrapped around the brake booster (A, figure 2) with a suitable tool (hook and side cutting pliers). If the rubber sleeve is not present, please proceed to check/test procedure A1. The rubber sleeve should be separated above the barcode label on the brake booster as seen in (A, figure 2 and B, figure 4.1). Figure 2 3. Take a photo of the rubber sleeve with the VIN label of the B-pillar (A, figures 3 and 4) and store to a local HDD/computer storage location with the vehicle service file and attach it to the warranty claim in EVA. These pictures serve as documentation of the current condition of the brake booster. Figure 3 Figure 4 Figure 4.1 P-RC-2022050014 10 4. Check corrosion of the brake booster using the removed rubber sleeve Figure 2(A). Use figures 5, 6 and 7 to assess corrosion. Brake booster OK: Multiple point-shaped corrosion marks (figure 5) are permissible. A maximum of one point-shaped corrosion mark with a diameter greater than 15 mm (figures 6 and 7) is permitted. Figure 5 OK Figure 6 Ok Figure 7 OK Brake booster not OK: Widespread corrosion marks spanning the rubber sleeve are not permissible. Corrosion marks of multiple points with a diameter greater than 15 mm are not permissible. a. Corrosion measurements Exceeds thresholds-NOK: Carry out check/test procedure B – XENTRY/DAS. b. Corrosion measurements Does not exceed threshold-OK (figure 5, 6 or 7): End measure. (Certificate of Passed Initial Diagnostic Brake Test not required). If the measure is ended, do not re-install a new rubber sleeve. Apply marking with white touch-up paint pen (1, figure 8) to the brake booster checked. DO NOT treat the brake booster with an anti-corrosion agent! The findings from the check/test procedure must be documented on the Repair Order and included in the dealer text in the warranty claim in EVA. P-RC-2022050014 11 Check/test procedure A1 If the rubber sleeve on the brake booster is not present, please take a photo of the barcode label (B, figure 4.1) on the brake booster and store to a local HDD/computer storage location with the vehicle service file and attach to the warranty claim in EVA. Then continue with check/test procedure A1. Only if the rubber sleeve of the brake booster is missing. 1. Check sequence of numbers on the barcode label (C, figure 4.2). a. IF the sequence of numbers is less than “15126” starting from the 13th number: Perform check/test procedure B – XENTRY/DAS. b. If the sequence of numbers is greater than or equal to “15126” starting from the 13th number: End the measure. Figure 4.2 Check/test procedure B – XENTRY/DAS The following work must be invoiced using damage code (SSL) “42 900 06”. Add-on 22889 and 23043 must be installed. Without add-on 22889 and 23043, check/test procedure B cannot be performed. 1. Connect XENTRY Diagnosis and create an initial quick test. XENTRY must be connected via the cable with VCI/SD Connect. The test may only be performed once and in full without interruption. Do not perform any unnecessary braking procedures (maximum full-stop braking) before the test. P-RC-2022050014 12 2. Check brake booster with XENTRY/DAS. To do this, select the menu item “Main groups – Control units – Chassis – ESP-Electronic Stability Program – Complete list of guided tests – Braking power”. Then follow the user guidance in XENTRY/DAS Diagnosis. Print out the brake force “event log” after the test and store to a local HDD/computer storage location. c. XENTRY/DAS check not passed: Close campaign with claim. See Launch NCU FAQ for mobility solution options to offer to the customer until parts are available and the part can be exchanged. Do not provide customer Certificate of Passed Initial Diagnostic Brake Test. d. XENTRY/DAS check passed: Continue. 3. Disconnect XENTRY Diagnosis. 4. Apply marking with white touch-up paint pen (1, figure 8) to the inspected brake booster. DO NOT treat the brake booster with an anti-corrosion agent/paint. 5. Print out customer certificate titled “Certificate of Passed Initial Diagnostic Brake Test”, located at the end of this document, fill out, sign, and hand over to the customer. Figure 8 P-RC-2022050014 13 Primary Parts Information Qty. 0.1 Part Name Rubber Sleeve Part Number SLEEVE Note: The following allowable labor operation should be used when submitting a warranty claim for this repair: Warranty Information Note on the claim submission: Please ensure you claim 0.1 quantity for part number = SLEEVE (uppercase) for all rubber sleeve removal labor claims. This will result in QEC part return request in the NetStar Parts Disposition application. Claims in which the quantity exceeds 0.1 will be stopped in error in EVA until corrected. Be aware that a claim stopped in error will not close the campaign and will not allow payment to the dealer so please correct these errors immediately. Note on the return shipment: • For each vehicle processed, print out the part return barcode from the NetStar Parts Disposition application • Pack the rubber sleeve with the part return barcode in a plastic bag and seal securely with barcode visible from the outside (see figure 1). • For Dedicated Delivery Service (DDS) dealers, please forward parts in bulk (10-20 pcs per Load List unless time does not permit) to your facing PDC using the normal DDS warranty parts return process. Please ensure you include a Dealer Return slip marked for Warranty. • For non-DDS dealers, please forward parts in bulk (10-20 pcs per Load List unless time does not permit) directly to the QEC using the normal FedEx Ground warranty parts return process. All rubber sleeves should be individually tagged with a warranty parts return barcode and bagged. Recommend that bulk sleeve shipments are placed into a single overpack bag and then packaged in a small box with a copy of the Load List affixed to the box. Failure to return the rubber sleeve within the pre-defined time period will result in a non-return part debit. If there are any questions pertaining to parts return, please submit a WSG Parts Disposition case online P-RC-2022050014 14 Damage Code Operation Number Check/test procedure A Check brake unit Description Labor Time (hrs.) 42 900 06 02-0036 02-0037 02-0089 02-0039 02-0038* 02-0044* Includes: Remove rubber sleeve from brake unit and document test result This operation number can be used even if no rubber sleeve is present on the brake unit Pack up the rubber sleeve for the brake unit and dispatch Check/test procedure A1 Check barcode on brake unit Only if no rubber sleeve is present on the brake unit End Here If Vehicle Passed Visual Inspection Scope of testing B Perform quick test (with XENTRY/DAS connected) Scope of testing B Check brake unit using XENTRY Diagnosis Findings: OK Includes: Connect/disconnect XENTRY End Here If Vehicle Failed Visual Inspection & Passed XENTRY Check Scope of testing B Check brake unit using XENTRY Diagnosis Findings: not OK Includes: Connect/disconnect XENTRY 0.2 0.1 0.1 0.1 0.4 0.4 * Invoice only operation item 02-0038 or 02-0044. Invoicing both operation items is not permissible. * Invoice only operation item 02-0038 or 02-0044. Invoicing both operation items is not permissible. When using operation item 02-0038, the Certificate of Passed Initial Diagnostic Brake Test must be handed over to the customer which is located at the end of this document. Note: Always check ASRA for the current OP-Code times. Labor times are subject to change and updates may not be reflected in this document. P-RC-2022050014 15 Warranty Information For vehicles impacted by the stop drive, MBUSA will allow for reimbursement of several associated ancillary costs as outlined below. These reimbursements are solely to support the implementation of this recall and to reduce the risk of customer inconveniences. • Damage code 99803 01 – Mobile inspection incentive o $150 per vehicle o Claimed separately and on top of the recall inspection • Damage code 99039 01 – Towing o Up to $125 per tow if arranged by customer or dealer outside of normal process o Invoice must be attached to claim o Please use normal CAC tow process whenever possible to alleviate reimbursement • Damage code 99046 01 – Vehicle storage o $15 per vehicle, per day for dealership onsite storage o Up to $56.25 per vehicle, per day for offsite storage o Invoice must be attached to claim o Submit every 30 days and then a final claim to reconcile • Damage code 99047 01 – Active vehicle care during vehicle storage o $300 per vehicle, one-time, for the entire period (i.e. wash, maintain battery, move to avoid flat spots and brake corrosion, etc.) • Damage code 99304 01 – Mobility solutions o Up to $2,400 per month for rental vehicle (up to $80/day), loaner ($80/day flat fee), taxi / rideshare services or use of public transportation o Dealers are encouraged to use loaner vehicles for customer requests. See sales NCU on changes to the CVP program and alternate mobility options. o Rental agreement, loaner agreement and/or invoice(s) must be attached to claim o Claims may be submitted on a monthly basis / multiple submissions allowed if needed This support is limited to the end of September 2022 P-RC-2022050014 16 P-RC-2022050014 Certificate of Passed Initial Diagnostic Brake Test Recall campaign – Inspect Brake Booster Vehicle identification number: Dear Valued Customer: Your vehicle’s brake booster has been inspected by your authorized Mercedes-Benz service facility for corrosion and functionality under MBUSA Recall Campaign number 2022050015 or 2022050014 bearing NHTSA ID# 22V315. The results of this initial inspection confirm that it is not immediately necessary to replace the brake booster in your vehicle. Therefore, your vehicle is no longer subject to the Stop Drive and may continue to be driven. A mobility solution is no longer necessary. Important! The brake booster may be subject to an additional inspection or a replacement brake booster, whichever comes first, within a period of 2 years from the date of the initial inspection. Mercedes-Benz USA will contact you again by mail to schedule the additional inspection at the appropriate time. If you sell your vehicle in the meantime, you must provide this document to the buyer. The additional inspection of the brake booster is very important to your vehicle’s safety. Therefore, it will be checked whether this has been carried out no later than 2 years after the first inspection. If this additional inspection was not carried out on your vehicle in time, you should stop operating the vehicle. If the described additional inspection is not completed, advanced corrosion in the joint area of the housing could potentially impair the function of the brake booster. This might increase the required brake pedal force and possibly extend the stopping distance. In very rare cases, it cannot be completely ruled out that mechanical damage to the brake booster might occur, whereby the connection between brake pedal and brake system would fail. In that condition, the vehicle would no longer be decelerated via the service brake which would increase the risk of a crash or injury. Date of inspection: Signature of Mercedes-Benz Dealer
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Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis IMPORTANT RECALL CAMPAIGN UPDATE STOP DRIVE NOTIFICATION! Please see the attached documents related to the campaign listed above Topic Page Launch NCU 2 Process Flow 3 Frequently Asked Questions (FAQ) 4 Work Instructions 10 SUMMARY OF PHASE 1 NCU UPDATES 1. “Certificate of Passed Initial Diagnostic Brake Test” language and certificate has been removed. Certificate must no longer be provided to the customer since work instructions and final remedy parts (if applicable) are available for all category vehicles. 2. Removed Category 2 & 3 language. If vehicles fail the visual inspection, perform Xentry tests, order and replace the brake booster. 3. FAQ #5a.2 updated. 4. Warranty code update. FAQ #35b.iii-iv. Vehicle storage and Active vehicle care damage codes have 30 days remaining. After such time, claims will no longer be accepted. Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-888-548-8514. Sincerely, Gregory Gunther Department Manager, Vehicle Compliance & Analysis TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers RE: Updated Recall Campaign Launch Notification – FROM: Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services STOP DRIVE Inspect Brake Booster with Pedal Rework MY06-12 GL-Class, ML-Class, R-Class (X164, W164, V251 platform) UPDATE: March 10, 2023 News Channel Update | Vehicle Compliance & Analysis Recall Campaign Launch Notification Campaign No. : NHTSA ID Campaign Desc. : 2022050014 22V315 22P4290006 March 10, 2023 Inspect Brake Booster Without Pedal Rework This is to notify you of an update to the Recall Campaign Launch to inspect the brake booster on 14,123 Model Year (“MY”) 2006-2012 GL- Class, ML-Class, and R-Class (X164, W164 and V251 platform) vehicles. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs were flagged in VMI as “OPEN” on May 28, 2022. Background Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML-Class, GL-Class (W164/X164 platform) and R-Class (V251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal Issue What We’re Doing Parts forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, inspect the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. The remedy is available and can be performed. Vehicles Affected Vehicle Model Year(s) Vehicle Model 2006-2012 GL-Class, ML-Class, R-Class Vehicle Populations Total Recall Population Total Vehicles in Dealer Inventory 14,123 0 Vehicles are flagged as “OPEN” and Work Instructions are available in Star TekInfo. Customers are advised not to drive their vehicle until an inspection is performed. Based on the results, vehicles may continue to be driven if the inspection is passed, or must be grounded if the inspection is not passed. A follow-up campaign will be issued for any vehicle that requires a brake booster replacement. Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent MY 06-12 GL-Class, ML-Class, and R- Class vehicles covered by this notification until the vehicle has been inspected and passed, or grounded until parts become available and the remedy performed. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis Customer Notification Timeline Next Steps/Notes Owner notification letters were originally mailed June 30, 2022. Owner reminder notification letters were mailed August 31, 2022. Category 3 notification letters were mailed on October 31 & November 3, 2022. Category 2 notification letters will be mailed on or before March 24, 2023. AOMS/SOMS Rental Fleet Partners AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Affected vehicles in your fleet should not be driven until the inspection has been performed and passed. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred Mercedes-Benz dealer. While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-888-548-8514. Longer than usual wait times to reach an agent may be experienced for recall-related questions involving larger vehicle populations. Process Flow Category 3 Launch Process Flow (October 2022-February 9th, 2023) At the time of the Category 3 launch in October 2022, two processes occurred in tandem: 1) The dealer was required to close out campaign 2022050014 or 2022050015 for the inspection. a. This triggered a new campaign based on the warranty claim operation codes. If operation codes were claimed that matched Category 2, those vehicles would be moved into a new “PENDING” campaign on a weekly basis due to insufficient parts availability. If the operation codes claimed matched Category 3, vehicles would be moved to a new “OPEN” campaign, also on a weekly basis. b. This process only affected the opening of new campaigns in VMI and was irrespective of parts’ shipments. 2) The dealer was required to claim the correct warranty operation codes for Category 3. a. Once the operation codes were submitted and paid, if they matched the Category 3 warranty operation codes, a booster and, if necessary, a pedal kit were released automatically. This was done to prevent dealers from over-ordering critical parts quantities. Category 2 & 3 Launch Process Flow (February 10th, 2023-Current) 1) Dealers are still required to close the inspection campaigns for a new campaign to be opened. This process will remain the same as point 1 from the “Category 3 Launch Process Flow” above until further notice. An update to the NCU will be issued when this process is also revoked. 2) With parts for Category 2 vehicles now available, point 2 from the above “Category 3 Launch Process Flow” above have been revised. Warranty operation codes must still be claimed correctly, however, parts will no longer be released automatically. The dealer must now order parts by VIN via the parts ordering system. There will be no initial parts allocation since Category 2 vehicles could be driven up to 2 years prior to replacement. Further details below in the FAQ’s, including the quantity limit of parts dealers may order. 3) Important! Inspection claims still need to be submitted correctly with the proper warranty operation codes. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis FAQs SUMMARY OF RECALL 1. What is the recall about? a. The recall campaign is related to the brake booster housing. Specifically, advanced corrosion may have formed on the housing, which could lead to a vacuum leak and impairment to brake effectiveness. 2. What’s the difference between Campaign 2022050014 and 2022050015. a. The inspection is the same, however, different damage codes apply based on the vehicle population. One population requires a pedal rework, the other does not. 3. Can I continue to drive the car? a. Your safety is our highest priority. MBUSA advises customers to stop driving the vehicle until the first inspection is performed. Customers were notified by first class mail to schedule an appointment to have the inspection performed by an authorized dealer. 4. Why are other models not included? a. Only ML- (MY2006 – 2011), GL- (MY2007 – 2012), and R- (MY2006 – 2012) Class vehicles are fitted with the affected brake booster utilizing a rubber sleeve. Other models are not fitted with this rubber sleeve. Affected vehicles have been identified within this recall. 5. What types of repairs or replacements part(s) are needed? a. Affected vehicles will be inspected as a first step. After this inspection, the vehicle will be given 1 of 2 statuses. 1. Inspected with no advanced corrosion: The rubber sleeve will be removed. The vehicle can be driven with no further action or customer follow-up required. 2. Inspected with advanced corrosion found: XENTRY tests must still be completed according to the work instructions below. The dealer will order a brake booster and replace. The dealer will hold the vehicle until the part arrives and subsequently replace the brake booster. See FAQ 22b for guidance on driving the vehicles. DEALER SHOULD NO LONGER PROVIDE THE “Certificates of Passed Initial Diagnostic Brake Test” TO CUSTOMERS. If the customer requests mobility, details are available in the “Mobility” and “Reimbursement/Owner Pay” FAQ below via loaners or rental options. 6. Will the dealer repair the vehicle with the same part(s)? a. No. Based on the initial inspection, if a replacement of the brake booster is necessary, the part will be removed and replaced with a new part that does not utilize a rubber sleeve. 7. Will the replacement part(s) fail again? a. No. Provided the recall timelines are followed, the inspections and remedial measures performed by your Mercedes-Benz dealership assure you that the recall condition is remedied. 8. How long will the vehicle need to be in the workshop? a. For your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at your location of choice. Should you request the vehicle be towed to a workshop, the time for the Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis recall will vary and is dependent on towing availability and dealership schedules. The inspection itself will require 1 hour to complete. Additional time may be needed based on the results of the inspection. Your authorized Mercedes-Benz dealer can provide you with a better estimate of the overall time for this inspection. 9. A vehicle came in with no serial code on the brake booster unit and/or the brake booster is not the same color as in the work instruction pictures. What inspection procedure do I follow? a. Please open a PTSS case for verification of aftermarket booster and further processing. 10. Is there additional guidance other than the Work Instructions? a. There is an AKUBIS video on the intranet Learning Link titled “Brake Booster Inspection and Test” (X0027E-US.TTA). This should be used as a GENERAL PROCESS GUIDELINE ONLY. The work instructions attached to this NCU are the main technical resource for performing the recall inspection. Parts 11. Are parts available to replace brake boosters? a. Yes. 12. How will I receive the parts necessary to complete the campaign? a. The prior Category 3 parts release procedures are being revised. Brake boosters will no longer automatically be released. The parts system block for boosters and the pedal retrofit kits have been lifted. Dealers must enter a unique VIN and order parts specific to that vehicle. A single VIN may not be used to order multiple parts. Note: Additional pedal retrofit kits are not available and are unnecessary to be stocked at dealerships. Order ONLY after it is determined that a vehicle needs the retrofit kit based on the campaign number. 13. Will parts be pushed for vehicles? a. No. Parts need to be ordered by the dealerships for any existing or newly inspected vehicles that failed the visual inspection as of February 10, 2023. Parts will no longer automatically be pushed to dealerships. 14. After vehicle inspection, will another campaign open to replace the booster? a. Yes, once the inspection campaign has been closed, a new campaign will open. These new campaigns are opened on a weekly basis. If the dealer has determined a vehicle fails visual inspection (formerly Category 2 or 3), repair parts need to be ordered by the dealer and can be replaced even if the campaign isn’t open in VMI yet. The RO can be closed once the new campaign is activated. MOBILITY 15. Will the dealer provide a loaner vehicle? a. The dealer may offer to provide a loaner based on loaner vehicle availability. If available, the loaner will be provided free of charge. If no loaner vehicles are available, other solutions will be offered such as taxi/rideshare, public transportation cost reimbursement, and rental reimbursement. See the “Reimbursements/Owner Pay” section below for additional information. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 16. Are rental vehicles still allowed? a. Rental vehicles are only applicable to two groups of vehicles: i. Vehicles awaiting the initial inspection campaign. Once the vehicle inspection has been completed, the owner of any vehicle with a Category 1 should promptly turn in the rental vehicle. ii. Vehicles that did not pass visual inspection. With the launch of the booster replacement campaign for Category 3 vehicles in October 2022 and Category 2 vehicles in February 2023, no such owner should be in, or require a long-term rental. The only allowable rental is for vehicles that did not pass the visual inspection and is only for the time between inspection and parts arrival/booster replacement, which will only be a few days at maximum. Dealers are required to promptly order parts. 17. How does the dealer handle rental reimbursements? a. The dealer should reimburse the customer at the dealership. The dealership should then claim via the warranty process as set forth below in the “Warranty Information” section below. The warranty information sections detail steps for acquiring rentals. 18. If I am advised not to drive my vehicle will towing be offered? a. Customers were notified by first class mail that the inspection can be performed at an authorized dealer. A tow can be completed by the local dealer or by calling 1-888-548-8514. Full details are available in the owner notification letter. In some locations, a mobile inspection can be performed at a location of the customer’s convenience and towing will not be necessary. All towing will be provided free of charge to complete this recall. 19. Is mobile repair offered for this recall? a. Yes, for your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at a location of your choice. 20. I read a media article that states I should stop driving my vehicle if I own one of the affected vehicles, what should I do? a. A VIN-based recall lookup tool on our MBUSA.com website offers a search feature that will indicate whether a vehicle has been subject to a safety recall. See https://www.mbusa.com/en/recall for more details. If your vehicle status is listed as “Open,” the vehicle MUST NOT be driven until the inspection process is performed. Further instructions will be provided based on the results of that inspection. 21. What is Mercedes-Benz going to do for Owners given this inconvenience? a. Mercedes-Benz is committed to the highest level of customer service and while we regret the inconvenience, the safety of our customers is paramount. Mobility solutions and/or reimbursement for mobility will be offered for the duration the customer’s vehicle is affected under this “stop drive” recall. See the “Warranty Information” section below for further information. 22. For cars currently at the dealers, should dealers inform their customers and ensure dealer staff do not drive the vehicle? Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis a. For customers Yes, dealers should inform their customers that the vehicle is under a stop drive recall. The vehicle can be stored at the dealership, or towed to the customer’s residence free of charge. Please contact the CAC at 1-888-548-8514 to schedule a tow. If the customer needs alternative transportation, a mobility solution will be offered to you by the dealer (See FAQ 4). Reimbursements will be provided up to a maximum of $80 per day. b. For dealer staff Dealer staff must NOT drive the vehicle on public roads. Within the confines of the dealership, the vehicle can be driven up to 20 mph. To claim any expenses related to towing and/or storage, see the “Reimbursement/Owner Pay” section below. STORAGE 23. Where will the vehicle be stored? a. Customers may store the vehicle at their residence and are encouraged to request their dealer perform a mobile inspection. Should the vehicle not pass the inspection, the vehicle may be continued to be stored at their residence or at their preferred dealer. Dealers need to order and perform the booster replacement now that parts are available. REIMBURSEMENTS/OWNER PAY 24. I may have paid for repairs related to this recall. Will I receive reimbursement? a. Current and previous owners may be eligible to receive reimbursement if they have had a brake booster replacement due to the conditions specified in this recall. Requests for reimbursement may include parts, labor, fees and taxes. Reimbursement may be limited to the amount the repair would have cost if completed by an authorized Mercedes-Benz dealer. Details were provided in the recall owner notification letter, which can be viewed on https://www.mbusa.com/en/recall. 25. What happens if the dealer determines repairs aren’t necessary now but Owners experience concerns related to the recall in the future? Are Owners responsible for diagnostic fees/repair costs? a. Any future owner concerns will be evaluated on an individual basis. Extensive analyses were conducted by Mercedes-Benz AG. Based on these analyses, a test method was developed for the workshops which, among other aspects, ensures the functionality of the brake booster by usage of diagnostic-supported test routines. 26. I inspected the vehicle and found other brake components to be in need of repair. a. This recall relates to potential advanced corrosion on the brake booster housing. If other brake system component(s) are in need of repair/replacement such that they would impair or hinder performing the inspection for the recall condition, the parts/system must be rectified prior so the initial inspection may be completed. These parts and labor are not covered under this recall. 27. I received a letter but I no longer own the vehicle. How can I update my ownership information? a. Customers should be directed to the MBUSA recall website at https://www.mbusa.com/en/recall, enter their VIN, and update their contact information. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 28. I lost faith in the vehicle and demand MBUSA provide a replacement. a. Such customer inquiries will be evaluated on a case-by-case basis. Direct the customer to 1-888-548-8514. 29. Can/should dealers wholesale/sell affected used car vehicles? a. No. MBUSA advises dealers not to sell used vehicles subject to this recall until the inspection and, if necessary, brake booster replacement is completed. 30. While performing the Xentry diagnostic test the technician finds a brake fluid leak, can this be covered under warranty? a. Yes. If while performing the inspection procedure other components fail then this would be claimable on the same line as the recall and considered primary loss. 31. While performing the Xentry diagnostic test, the brake line needed to be repaired. How do I address this? a. Follow AR42.10-P-0020A and utilize flaring kit A000 589 20 99 00 to construct brake lines from bulk stock. 32. If the vehicle fails the Xentry diagnostic pressure test, does the RO need to stay open? a. No, close the RO and submit the claim based on the warranty codes provided below in the work instructions section. The dealership may choose to open another RO until the parts replacement is complete. 33. The customer wishes to keep driving the vehicle and refuses the repair. How do I handle this situation? a. Customer safety is our top priority at Mercedes-Benz. If the customer insists on driving the vehicle despite the warnings associated with a “stop drive” recall, the following language MUST be added to the Repair Order and initialed by the customer: (Initial Here) ASSUMPTION OF RISK FOR REMOVAL OF VEHICLE. I understand that my vehicle is subject to a “Stop Drive” recall and that continuing to drive my vehicle involves inherent risks and dangers of accidents, property loss or damage, and serious personal injury to me and others, as well as potential financial losses. I have carefully considered the extent of the risks involved, and I voluntarily and freely choose to assume these risks. 34. The customer wishes to keep driving the vehicle and is refusing to initial the “Assumption of Risk” on the Repair Order. How do I handle this situation? a. Follow the same protocol used at your dealership when a customer refuses services offered. Also, make a notation on the RO that “customer refuses to initial the Assumption of Risk.” A customer signature must be recorded on the RO. 35. Now that the vehicle has been repaired, do I need to close out any pending costs attributable to storage, maintenance, etc? Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 9 a. There should not be any Category 3 customers utilizing rental vehicles, storage, etc… as sufficient parts inventory for Category 3 vehicles has been available since October 2022. b. In the event a dealer cannot perform the brake booster replacement immediately, see below damage codes. i. Damage code 99803 01 – Mobile inspection incentive 1. $150 per vehicle 2. Claimed separately and on top of the recall inspection ii. Damage code 99039 01 – Towing 1. Up to $125 per tow if arranged by customer or dealer outside of normal process 2. Invoice must be attached to claim 3. Please use normal CAC tow process whenever possible to alleviate reimbursement iii. Damage code 99046 01 – Vehicle storage *VALID FOR 30 DAYS AFTER MARCH 10, 2023. After this period, claims will no longer be accepted.* 1. $15 per vehicle, per day for dealership onsite storage 2. Up to $56.25 per vehicle, per day for offsite storage 3. Invoice must be attached to claim 4. Submit every 30 days and then a final claim to reconcile iv. Damage code 99047 01 – Active vehicle care during vehicle storage *VALID FOR 30 DAYS AFTER MARCH 10, 2023. After this period, claims will no longer be accepted.* 1. $300 per vehicle, one-time, for the entire period claimed at the end of the storage period (i.e. wash, maintain battery, move to avoid flat spots and brake corrosion, etc.) v. Damage code 99304 01 – Mobility solutions 1. Up to $2,400 for rental vehicle (up to $80/day), loaner ($80/day flat fee), taxi /rideshare services or use of public transportation. 2. Dealers are encouraged to use loaner vehicles for customer requests. See sales NCU on changes to the CVP program and alternate mobility options. 3. Rental agreement, loaner agreement and/or invoice(s) must be attached to claim. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 Campaign No. 2022050014, May 2022 Revision G 03/10/2023 TO: ALL MERCEDES-BENZ CENTERS SUBJECT: Model GL-Class, ML-Class, and R-Class (X164, W164 and 251 platform) Model Year 2007-2008 Inspect Brake Booster – with Pedal Rework Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2007-2008 ML, GL (W164/X164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, check the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. Affected customers were mailed a recall owner notification letter and instructed to stop driving their vehicles until the inspection process is completed. Prior to performing this Campaign: • VMI must be checked before performing campaigns to verify that the campaign is required on a specific vehicle. Always check for any other open campaigns, and perform accordingly. • Please review the entire Campaign bulletin and follow the repair procedure exactly as described. Approximately 14,123 vehicles are affected. Order No. P-RC-2022050014 This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data Control, and MBUSA-SLP S424HH001, Control of Quality Record Inspect Brake Booster Return information for rubber sleeve and quick test has been removed. Existing problems that would hinder the inspection procedure or any subsequent repairs must first be rectified and are the responsibility of the customer. Any associated costs are not claimable and should not be included with the campaign claim. Any primary loss which is a direct result of performing the XENTRY test should be submitted on the same claim as the campaign reimbursement. Before starting work, there must be no fault message present in the instrument cluster for the brake system. If a fault message is present before starting work, it must be rectified and is the responsibility of the customer. Any associated costs are not claimable and should not be included with the campaign claim. 1. Flow chart with allowable labor operation codes when submitting a warranty claim. P-RC-2022050014 Check/test procedure A–visual inspection only 1. Open the hood and check the water drains (marking, figure 1) for correct installation and ability to drain. Only for model 251 Clean and correctly install water drains if necessary. Figure 1 P-RC-2022050014 2. Remove the rubber sleeve wrapped around the brake booster (A, figure 2) with a suitable tool (hook and side cutting pliers). If the rubber sleeve is not present, please proceed to check/test procedure A1. The rubber sleeve should be separated above the barcode label on the brake booster as seen in (A, figure 2 and B, figure 4.1). Figure 2 3. Take a photo of the rubber sleeve with the VIN label of the B-pillar (A, figures 3 and 4) and store to a local HDD/computer storage location with the vehicle service file and attach it to the warranty claim in EVA. These pictures serve as documentation of the current condition of the brake booster. Figure 3 Figure 4 P-RC-2022050014 4. Check corrosion of the brake booster using the removed rubber sleeve. Use figures 5, 6 and 7 to assess corrosion. Brake booster OK: Multiple point-shaped corrosion marks (figure 5) are permissible. A maximum of one point-shaped corrosion mark with a diameter greater than 15 mm (figures 6 and 7) is permitted. Figure 5 OK Figure 6 OK Figure 7 OK Brake booster not OK: Widespread corrosion marks spanning the rubber sleeve are not permissible. More than one corrosion mark with a diameter greater than 15 mm is not permissible. a. Corrosion measurements Exceeds thresholds-NOK: Carry out check/test procedure B – XENTRY/DAS. b. Corrosion measurements Does not exceed threshold-OK (figure 5, 6 or 7): End measure. If the measure is ended, do not re-install a new rubber sleeve. Apply marking with white touch-up paint pen (1, figure 8) to the brake booster checked. Under no circumstances should you treat the brake booster with anti-corrosion agent. The findings from the check/test procedure must be documented on the Repair Order and included in the dealer text in the warranty claim in EVA. P-RC-2022050014 Check/test procedure A1 – visual inspection only if no rubber sleeve is present 1. Take a photo of the barcode label (B, figure 8) on the brake booster and store to a local HDD/computer storage location with the vehicle service file and attach to the warranty claim in EVA. Figure 8 2. Check sequence of numbers on the barcode label (C, figure 9). a. If the numeric sequence between numbers 13 and 17 is less than “15126”: Carry out scope of testing B – XENTRY/DAS. b. If the numeric sequence between numbers 13 and 17 is greater than or equal to “15126”: End measure. Figure 9 P-RC-2022050014 Check/test procedure B – XENTRY/DAS This step is only to be used if step A or A1 has failed Ensure use of XENTRY Diagnosis version 03/2022 or higher. The current version of all add-ons must be installed. Make sure to follow the operation steps exactly as described in XENTRY Diagnosis. 1. Connect XENTRY Diagnosis. XENTRY must be connected via the cable with VCI/SD Connect. Note regarding vehicles with KeylessGo: Remove KeylessGo start button and perform test with ignition key. Do not perform any unnecessary braking procedures (maximum full-stop braking) before the test. As a rule, the test should be performed nonstop without interruption. In certain conditions, the XENTRY scope of testing can be interrupted while the test is ongoing (e.g. hydraulic system is leaky) (cancellation). In this case, please follow the user guidance in XENTRY/DAS Diagnosis, because notes on the causes will be displayed for you. IMPORTANT: If XENTRY/DAS Diagnosis requests that the brake pedal be withdrawn into the starting position toward the driver, this must be done by means of a powerful foot motion. Check brake booster with XENTRY/DAS. To do this, select the menu item “Main groups – Control units – Chassis – ESP-Electronic Stability Program – Complete list of guided tests – Braking power”. Then follow the user guidance in XENTRY/DAS Diagnosis. Print out the brake force “event log” after the test and store to a local HDD/computer storage location. a. XENTRY/DAS test not passed: Please perform this test again. Only perform this test twice. b. XENTRY/DAS test passed: Continue with operation step 2. If the XENTRY/DAS test was not passed the first time, you must perform a second XENTRY/DAS test. If this second test is now passed, continue with the operation step 2 of scope of testing B. IMPORTANT: Only perform the second test if the first XENTRY/DAS test was not passed. The second test must be invoiced using operation number 02-0245 or 02-0246. a. XENTRY/DAS test of the second test not passed: Close campaign with claim. See Launch NCU FAQ for mobility solution options to offer to the customer until parts can be exchanged. b. XENTRY/DAS test of the second test passed: Continue with operation step 2. P-RC-2022050014 2. Apply marking with white touch-up paint pen (1, figure 10) to the inspected brake booster. Under no circumstances should you treat the brake booster with anti-corrosion agent/paint. Figure 10 3. Dealer must order brake booster via parts ordering system. 4. Disconnect XENTRY Diagnosis. P-RC-2022050014 P-RC-2022050014 Warranty Information Note: The following allowable labor operation should be used when submitting a warranty claim for this repair: Damage Code Operation Number Description Labor Time (hrs.) 42 900 06 Check/test procedure A Check brake unit 02-0036 02-0089 Includes: Remove rubber sleeve from brake unit and document test result This operation number can be used even if no rubber sleeve is present on the brake unit Check/test procedure A1 Check barcode on brake unit Only if no rubber sleeve is present on the brake unit End of test: Do not perform any further work. End Here If Vehicle Passed Visual Inspection 0.2 0.1 02-0038* Check/test procedure B Check brake unit using XENTRY Diagnosis Findings: OK Includes: Connect/disconnect XENTRY 0.4 End Here If Vehicle Failed Visual Inspection & Passed 1st XENTRY Check 02-0044* Check/test procedure B Check brake unit using XENTRY Diagnosis Findings: not OK Includes: Connect/disconnect XENTRY Repeat scope of testing with the result of test item 02-0245 or 02-0246. 0.4 02-0245** Check/test procedure B – 2ⁿᵈ XENTRY/DAS test Extra work for: G 02 0044: Check brake unit with XENTRY Diagnosis – findings OK The second time the vehicle was tested, it was found to be OK. 0.2 End Here If Vehicle Failed Visual Inspection & Failed 1st XENTRY Check but Passed 2nd XENTRY Check 02-0246** Check/test procedure B – 2ⁿᵈ XENTRY/DAS test Extra work for: G 02 0044: Check brake unit with XENTRY Diagnosis – findings not OK The second time the vehicle was tested, it was found to be not OK 0.2 * Invoice only operation item 02-0038 or 02-0044. Invoicing both operation items is not permissible. ** Invoice operation item 02-0245 or 02-0246. Invoicing both operation items is not permissible. Note: Always check ASRA for the current OP-Code times. Labor times are subject to change and updates may not be reflected in this document.
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Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis IMPORTANT RECALL CAMPAIGN UPDATE STOP DRIVE NOTIFICATION! Please see the attached documents related to the campaign listed above, which include: Topic Page Launch NCU 2 Frequently Asked Questions (FAQ) a. What is this Recall b. Mobility c. Storage d. Reimbursement e. Miscellaneous 3 Work Instructions 7 Warranty Information & Parts Return Instructions 15 Certificate of Passed Initial Diagnostic Brake Test 18 Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-888-548-8514. Sincerely, Gregory Gunther Department Manager, Vehicle Compliance & Analysis TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers RE: Updated Recall Campaign Launch Notification – FROM: Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services STOP DRIVE Inspect Brake Booster with Pedal Rework MY07-08 GL-Class, ML-Class, R-Class (X164, W164, 251 platform) UPDATE: June 22, 2022 News Channel Update | Vehicle Compliance & Analysis Recall Campaign Launch Notification Campaign No. : NHTSA ID Campaign Desc. : 2022050014 22V315 22P4290006 June 22, 2022 Inspect Brake Booster With Pedal Rework This is to notify you of an update to the Recall Campaign Launch to inspect the brake booster on 14,123 Model Year (“MY”) 2007-2008 GL- Class, ML-Class, and R-Class (X164, W164 and 251 platform) vehicles. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs were flagged in VMI as “OPEN” on May 28, 2022. Background Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2007-2008 ML-Class, GL-Class (W164/X164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal Issue What We’re Doing Parts forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, check the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. Affected customers will be mailed a recall owner notification letter and instructed to stop driving their vehicles until the inspection process is completed. The inspection procedure is available and can be performed. Parts are not available at this time should they be needed. Once parts are available, certain customers will be informed via a second owner notification letter to have a final repair performed. Vehicles Affected Vehicle Model Year(s) Vehicle Model 2007-2008 GL-Class, ML-Class, R-Class Vehicle Populations Total Recall Population Total Vehicles in Dealer Inventory 14,123 0 The vehicles will be flagged as “OPEN” and Work Instructions will be available in Star TekInfo. Customers are advised not to drive their vehicle until an inspection is performed. Based on the results, vehicles may continue to be driven if the inspection is passed, or must be grounded if the inspection is not passed. A follow-up campaign will be issued for any vehicle that requires a brake booster replacement. Until such time, a “Pending” campaign will be assigned to these vehicles to ensure vehicle status is reflected in the VIN look-up tools mentioned below. Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent MY 07-08 GL-Class, ML-Class, and R- Class vehicles covered by this notification until the vehicle has been inspected and passed, or grounded until parts become available and the remedy performed. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis Next Steps/Notes Customer Notification Timeline Owner notification letters will be mailed on or before June 30, 2022. AOMS/SOMS AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Rental Fleet Partners Affected vehicles in your fleet should not be driven until the inspection has been performed and passed. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred MBUSA dealer. While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-888-548-8514. Please anticipate longer than usual wait times to reach an agent as is typical for any recall of large volume. FAQs SUMMARY OF RECALL 1. What is the recall about? a. The recall campaign is related to the brake booster housing. Specifically, advanced corrosion may have formed on the housing, which could lead to a vacuum leak and impairment to brake effectiveness. 2. What’s the difference between Campaign 2022050014 and 2022050015. a. The inspection is the same, however, they have different damage codes. So please follow the instructions exactly for the respective campaign for your vehicle. 3. Can I continue to drive the car? a. Your safety is our highest priority. MBUSA advises customers to stop driving the vehicle until the first inspection is performed. Customers will be notified by first class mail to schedule an appointment to have the inspection performed by an authorized dealer. 4. Why are other models not included? a. Only ML- (MY2006 – 2011), GL- (MY2007 – 2012), and R- (MY2006 – 2012) Class vehicles are fitted with the affected brake booster utilizing a rubber sleeve. Other models are not fitted with this rubber sleeve. Affected vehicles have been identified within this recall. 5. What types of repairs or replacements part(s) are needed? a. Affected vehicles will be inspected as a first step. After this inspection, the vehicle will be given 1 of 3 statuses. A. Inspected with no advanced corrosion: The rubber sleeve will be removed. The vehicle can be driven with no further action or customer follow-up required. B. Inspected with advanced corrosion found: A brake efficacy test will be performed. A passed test ensures the tested brake booster can continue to be used and the vehicle driven up to a maximum time limit of 2 years. The dealer will provide a “Certificate of Passed Initial Diagnostic Brake Test” detailing that the test has passed. A new notice will be provided to the owner at a later date to bring the vehicle to an authorized Mercedes- Benz dealership for further inspection and potential replacement of the brake booster. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis C. Inspected with advanced corrosion and brake efficacy test does not pass: The vehicle will require the brake booster housing to be replaced when parts are available. Until then, the vehicle MUST NOT be driven. 6. Will the dealer repair the vehicle with the same part(s)? a. No. Based on the initial inspection, if a replacement of the brake booster is necessary, the part will be removed and replaced with a new part that does not utilize a rubber sleeve. 7. If advanced corrosion is found (status B, question 5), why must I wait two years – can’t the dealer just replace the brake booster housing now? a. Sufficient part quantities are not yet available to offer a complete repair at this time. Mercedes- Benz assures all customers that the tests performed through the inspection procedure confirm that the brake booster will remain functioning normally until such time an additional inspection is deemed necessary within a 2-year period. Mercedes-Benz is working diligently with its suppliers to procure replacement parts as soon as possible. 8. Will the replacement part(s) fail again? a. No. Provided the recall timelines are followed, the inspections and remedial measures performed by your Mercedes-Benz dealership assure you that the recall condition is remedied. 9. How long will the vehicle need to be in the workshop? a. For your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at your location of choice. Should you request the vehicle be towed to a workshop, the time for the recall will vary and is heavily dependent on towing availability and dealership schedules. The inspection itself will require 1 hour to complete. Your authorized Mercedes-Benz dealer can provide you with a better estimate of the overall time for this inspection. MOBILITY 10. Will the dealer provide a loaner vehicle? a. The dealer may offer to provide a loaner based on loaner vehicle availability. If available, the loaner will be provided free of charge. If no loaner vehicles are available, other solutions will be offered such as taxi/rideshare, public transportation cost reimbursement, and rental reimbursement. See the “Warranty Information” section below for additional information. 11. If I am advised not to drive my vehicle will towing be offered? a. Customers will be notified by first class mail that the inspection can be performed at an authorized dealer. A tow can be completed by the local dealer or by calling 1-888-548-8514. Full details will be available in the owner notification letter. In some locations, a mobile inspection can be performed at a location of the customer’s convenience and towing will not be necessary. All towing will be provided free of charge to complete this recall. 12. Is mobile repair offered for this recall? a. Yes, for your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at a location of your choice. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 13. I read a media article that states I should stop driving my vehicle if I own one of the affected vehicles, what should I do? a. A VIN-based recall lookup tool on our MBUSA.com website offers a search feature that will indicate whether a vehicle has been subject to a safety recall. See www.mbusa.com/recall for more details. If your vehicle status is listed as “Recall Currently Pending” or “Open,” the vehicle MUST NOT be driven until the inspection process is performed. Further instructions will be provided based on the results of that inspection. 14. What is Mercedes-Benz going to do for Owners given this inconvenience? a. Mercedes-Benz is committed to the highest level of customer service and while we regret the inconvenience, the safety of our customers is paramount. Mobility solutions and/or reimbursement for mobility will be offered for the duration the customer’s vehicle is affected under this “stop drive” recall. See the “Warranty Information” section below for further information. 15. For cars currently at the dealers, should dealers inform their customers and ensure dealer staff do not drive the vehicle? a. For customers Yes, dealers should inform their customers that the vehicle is under a stop drive recall. The vehicle can be stored at the dealership, or towed to the customer’s residence free of charge. Please contact the CAC at 1-888-548-8514 to schedule a tow. If the customer needs alternative transportation, a mobility solution will be offered to you by the dealer (See FAQ 4). Reimbursements will be provided up to a maximum of $80 per day. b. For dealer staff Dealer staff must NOT drive the vehicle on public roads. Within the confines of the dealership, the vehicle can be driven up to 20 mph. To claim any expenses related to towing and/or storage, see the “Warranty Information” STORAGE 16. Where will the vehicle be stored? a. Customers may store the vehicle at their residence and are encouraged to request their dealer perform a mobile inspection. Should the vehicle not pass the inspection, the vehicle may be continued to be stored at their residence or at their preferred dealer. REIMBURSEMENTS/OWNER PAY 17. Are Owners responsible for expenses related to the recall? a. No. Parts and labor will be provided free of charge. Alternate mobility solutions will be offered via MBUSA and/or an authorized Mercedes-Benz dealership. If the customer exceeds the limits of what Mercedes-Benz offers, they may be responsible for the additional expenses. 18. I may have paid for repairs related to this recall. Will I receive reimbursement? a. Current and previous owners may be eligible to receive reimbursement if they have had a brake booster replacement due to the conditions specified in this recall. Requests for reimbursement may include parts, labor, fees and taxes. Reimbursement may be limited to the amount the Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis repair would have cost if completed by an authorized Mercedes-Benz dealer. Details will be provided in the recall owner notification letter. 19. What happens if the dealer determines repairs aren’t necessary now but Owners experience concerns related to the recall in the future? Are Owners responsible for diagnostic fees/repair costs? a. Any future owner concerns will be evaluated on an individual basis. Extensive analyses were conducted by Mercedes-Benz AG. Based on these analyses, a test method was developed for the workshops which, among other aspects, ensures the functionality of the brake booster by usage of diagnostic-supported test routines. If the dealer determines based on the inspection that the brake booster does not need to be replaced at this time but the owner experiences recall-related concerns in the future, a re-inspection may be carried out within 2 years to ensure the functionality of the brake booster. Parts and labor associated with the recall are free of charge to the customer. 20. I inspected the vehicle and found other brake components to be in need of repair. a. This recall relates to potential advanced corrosion on the brake booster housing. If other brake system component(s) are in need of repair/replacement such that they would impair or hinder performing the inspection for the recall condition, the parts/system must be rectified prior so the initial inspection may be completed. These parts and labor are not covered under this recall. 21. I received a letter but I no longer own the vehicle. How can I update my ownership information? a. Customers should be directed to the MBUSA recall website at https://www.mbusa.com/en/recall, enter their VIN, and update their contact information. 22. I lost faith in the vehicle and demand MBUSA provide a replacement. a. Such customer inquiries will be evaluated on a case by case basis. Direct the customer to 1-888-548-8514. 23. Can/should dealers wholesale/sell affected used car vehicles? a. No. MBUSA advises dealers not to sell used vehicles subject to this recall until the inspection is completed. 24. While performing the Xentry diagnostic test the technician finds a brake fluid leak, can this be covered under warranty? a. Yes. If while performing the inspection procedure other components fail then this would be claimable on the same line as the recall and considered primary loss. 25. While performing the Xentry diagnostic test, the brake line needed to be repaired. How do I address this? a. Follow AR42.10-P-0020A and utilize flaring kit A000 589 20 99 00 to construct brake lines from bulk stock. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 26. If the vehicle fails the Xentry diagnostic pressure test, does the RO need to stay open? a. No, close the RO and submit the claim based on the warranty codes provided below. The dealership may choose to open another RO until the parts replacement is complete. 27. The customer wishes to keep driving the vehicle and refuses the repair. How do I handle this situation? a. Customer safety is our top priority at Mercedes-Benz. If the customer insists on driving the vehicle despite the warnings associated with a “stop drive” recall, the following language MUST be added to the Repair Order and initialed by the customer: (Initial Here) ASSUMPTION OF RISK FOR REMOVAL OF VEHICLE. I understand that my vehicle is subject to a “Stop Drive” recall and that continuing to drive my vehicle involves inherent risks and dangers of accidents, property loss or damage, and serious personal injury to me and others, as well as potential financial losses. I have carefully considered the extent of the risks involved, and I voluntarily and freely choose to assume these risks. 28. Is there a point of contact for the dealership, AOM’s, or other field personnel to request technical information or assistance relating specifically to the Xentry diagnostic test? a. The Work Instructions and Xentry diagnostic test have been verified prior to the recall launch. Thoroughly read the instructions, directions, and questions as presented in the Xentry diagnostic brake pressure test steps. If there are still questions after completing the first test , please open a PTSS case for the particular process or direction that is unclear. We do not anticipate any questions relating to the test at this time. 29. The customer wishes to keep driving the vehicle and is refusing to initial the “Assumption of Risk” on the Repair Order. How do I handle this situation? a. Follow the same protocol used at your dealership when a customer refuses services offered. Also, make a notation on the RO that “customer refuses to initial the Assumption of Risk.” A customer signature must be recorded on the RO. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 Campaign No. 2022050014, May 2022 Revision C 06/22/2022 TO: ALL MERCEDES-BENZ CENTERS SUBJECT: Model GL-Class, ML-Class, and R-Class (X164, W164 and 251 platform) Model Year 2007-2008 Inspect Brake Booster – with Pedal Rework Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2007-2008 ML, GL (W164/X164 platform) and R-Class (251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, check the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. Affected customers will be mailed a recall owner notification letter and instructed to stop driving their vehicles until the inspection process is completed. Prior to performing this Campaign: • VMI must always be checked before performing campaigns to verify that the campaign is required on a specific vehicle. Always check for any other open campaigns, and perform accordingly. • Please review the entire Campaign bulletin and follow the repair procedure exactly as described. Approximately 14,123 vehicles are affected. Order No. P-RC-2022050014 This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data Control, and MBUSA-SLP S424HH001, Control of Quality Record 8 Inspect Brake Booster Existing problems that would hinder the inspection procedure or any subsequent repairs must first be rectified and are the responsibility of the customer. Any associated costs are not claimable and should not be included with the campaign claim. Any primary loss which is a direct result of performing the XENTRY test should be submitted on the same claim as the campaign reimbursement. Before starting work, there must be no fault message present in the instrument cluster for the brake system. If a fault message is present before starting work, it must be rectified and is the responsibility of the customer. Any associated costs are not claimable and should not be included with the campaign claim. 1. Flow chart with allowable labor operation codes when submitting a warranty claim. P-RC-2022050014 9 Check/test procedure A–visual inspection only 1. Open the hood and check the water drains (marking, figure 1) for correct installation and ability to drain. Only for model 251 Clean and correctly install water drains if necessary. Figure 1 P-RC-2022050014 10 2. Remove the rubber sleeve wrapped around the brake booster (A, figure 2) with a suitable tool (hook and side cutting pliers). If the rubber sleeve is not present, please proceed to check/test procedure A1. The rubber sleeve should be separated above the barcode label on the brake booster as seen in (A, figure 2 and B, figure 4.1). Figure 2 3. Take a photo of the rubber sleeve with the VIN label of the B-pillar (A, figures 3 and 4) and store to a local HDD/computer storage location with the vehicle service file and attach it to the warranty claim in EVA. These pictures serve as documentation of the current condition of the brake booster. Figure 3 Figure 4 P-RC-2022050014 11 4. Check corrosion of the brake booster using the removed rubber sleeve. Use figures 5, 6 and 7 to assess corrosion. Brake booster OK: Multiple point-shaped corrosion marks (figure 5) are permissible. A maximum of one point-shaped corrosion mark with a diameter greater than 15 mm (figures 6 and 7) is permitted. Figure 5 OK Figure 6 OK Figure 7 OK Brake booster not OK: Widespread corrosion marks spanning the rubber sleeve are not permissible. More than one corrosion mark with a diameter greater than 15 mm is not permissible. a. Corrosion measurements Exceeds thresholds-NOK: Carry out check/test procedure B – XENTRY/DAS. b. Corrosion measurements Does not exceed threshold-OK (figure 5, 6 or 7): End measure. (Certificate of Passed Initial Diagnostic Brake Test not required). If the measure is ended, do not re-install a new rubber sleeve. Apply marking with white touch-up paint pen (1, figure 8) to the brake booster checked. Under no circumstances should you treat the brake booster with anti-corrosion agent. The findings from the check/test procedure must be documented on the Repair Order and included in the dealer text in the warranty claim in EVA. P-RC-2022050014 12 Check/test procedure A1 – visual inspection only if no rubber sleeve is present 1. Take a photo of the barcode label (B, figure 8) on the brake booster and store to a local HDD/computer storage location with the vehicle service file and attach to the warranty claim in EVA. Figure 8 2. Check sequence of numbers on the barcode label (C, figure 9). a. If the numeric sequence between numbers 13 and 17 is less than “15126”: Carry out scope of testing B – XENTRY/DAS. b. If the numeric sequence between numbers 13 and 17 is greater than or equal to “15126”: End measure. Figure 9 P-RC-2022050014 13 Check/test procedure B – XENTRY/DAS This step is only to be used if step A or A1 has failed Ensure use of XENTRY Diagnosis version 03/2022 or higher. Add-on 22889 and 23043 must be installed, Without the add-on’s, check/test procedure B cannot be performed. Make sure to follow the operation steps exactly as described in XENTRY Diagnosis. 1. Connect XENTRY Diagnosis and create an initial quick test. XENTRY must be connected via the cable with VCI/SD Connect. Note regarding vehicles with KeylessGo: Remove KeylessGo start button and perform test with ignition key. Do not perform any unnecessary braking procedures (maximum full-stop braking) before the test. As a rule, the test should be performed nonstop without interruption. In certain conditions, the XENTRY scope of testing can be interrupted while the test is ongoing (e.g. hydraulic system is leaky) (cancellation). In this case, please follow the user guidance in XENTRY/DAS Diagnosis, because notes on the causes will be displayed for you. IMPORTANT: If XENTRY/DAS Diagnosis requests that the brake pedal be withdrawn into the starting position toward the driver, this must be done by means of a powerful foot motion. Check brake booster with XENTRY/DAS. To do this, select the menu item “Main groups – Control units – Chassis – ESP-Electronic Stability Program – Complete list of guided tests – Braking power”. Then follow the user guidance in XENTRY/DAS Diagnosis. Print out the brake force “event log” after the test and store to a local HDD/computer storage location. a. XENTRY/DAS test not passed: Please perform this test again. Only perform this test twice. b. XENTRY/DAS test passed: Continue with operation step 2. If the XENTRY/DAS test was not passed the first time, you must perform a second XENTRY/DAS test. If this second test is now passed, continue with the operation step 2 of scope of testing B. IMPORTANT: Only perform the second test if the first XENTRY/DAS test was not passed. The second test must be invoiced using operation number 02-0245 or 02-0246. a. XENTRY/DAS test of the second test not passed: Close campaign with claim. See Launch NCU FAQ for mobility solution options to offer to the customer until parts are available and the part can be exchanged. Do not provide customer Certificate of Passed Initial Diagnostic Brake Test. b. XENTRY/DAS test of the second test passed: Continue with operation step 2. P-RC-2022050014 14 2. Apply marking with white touch-up paint pen (1, figure 10) to the inspected brake booster. Under no circumstances should you treat the brake booster with anti-corrosion agent/paint. Figure 10 3. Print out customer certificate titled “Certificate of Passed Initial Diagnostic Brake Test”, located at the end of this document, fill out, sign, and hand over to the customer. 4. Disconnect XENTRY Diagnosis. P-RC-2022050014 15 Primary Parts Information Qty. 0.1 Part Name Rubber Sleeve Part Number SLEEVE Warranty Information Note on the claim submission: Please ensure you claim 0.1 quantity for part number = SLEEVE (uppercase) for all rubber sleeve removal labor claims. This will result in QEC part return request in the NetStar Parts Disposition application. Claims in which the quantity exceeds 0.1 will be stopped in error in EVA until corrected. Be aware that a claim stopped in error will not close the campaign and will not allow payment to the dealer so please correct these errors immediately. Note on the return shipment: • For each vehicle processed, print out the part return barcode from the NetStar Parts Disposition application • Pack the rubber sleeve with the part return barcode in a plastic bag and seal securely with barcode visible from the outside (see figure 1). • For Dedicated Delivery Service (DDS) dealers, please forward parts in bulk (10-20 pcs per Load List unless time does not permit) to your facing PDC using the normal DDS warranty parts return process. Please ensure you include a Dealer Return slip marked for Warranty. • For non-DDS dealers, please forward parts in bulk (10-20 pcs per Load List unless time does not permit) directly to the QEC using the normal FedEx Ground warranty parts return process. All rubber sleeves should be individually tagged with a warranty parts return barcode and bagged. Recommend that bulk sleeve shipments are placed into a single overpack bag and then packaged in a small box with a copy of the Load List affixed to the box. Failure to return the rubber sleeve within the pre-defined time period will result in a non-return part debit. If there are any questions pertaining to parts return, please submit a WSG Parts Disposition case online P-RC-2022050014 16 Note: The following allowable labor operation should be used when submitting a warranty claim for this repair: Damage Code Operation Number Check/test procedure A Check brake unit Description Labor Time (hrs.) 42 900 06 02-0036 02-0037 02-0089 02-0039 02-0038* 02-0044* 02-0245** Includes: Remove rubber sleeve from brake unit and document test result This operation number can be used even if no rubber sleeve is present on the brake unit Pack up the rubber sleeve for the brake unit and dispatch Check/test procedure A1 Check barcode on brake unit Only if no rubber sleeve is present on the brake unit End of test: Do not perform any further work. End Here If Vehicle Passed Visual Inspection Check/test procedure B Perform quick test (with XENTRY/DAS connected) Check/test procedure B Check brake unit using XENTRY Diagnosis Findings: OK Includes: Connect/disconnect XENTRY End Here If Vehicle Failed Visual Inspection & Passed 1ˢᵗ XENTRY Check Check/test procedure B Check brake unit using XENTRY Diagnosis Findings: not OK Includes: Connect/disconnect XENTRY Repeat scope of testing with the result of test item 02-0245 or 02-0246. Check/test procedure B – 2ⁿᵈ XENTRY/DAS test Extra work for: G 02 0044: Check brake unit with XENTRY Diagnosis – findings OK The second time the vehicle was tested, it was found to be OK. 0.2 0.1 0.1 0.1 0.4 0.4 0.2 End Here If Vehicle Failed Visual Inspection & Failed 1st XENTRY Check but Passed 2nd XENTRY Check Check/test procedure B – 2ⁿᵈ XENTRY/DAS test Extra work for: G 02 0044: Check brake unit with XENTRY Diagnosis 02-0246** – findings not OK The second time the vehicle was tested, it was found to be not OK 0.2 * Invoice only operation item 02-0038 or 02-0044. Invoicing both operation items is not permissible. ** Invoice operation item 02-0245 or 02-0246. Invoicing both operation items is not permissible. When using operation item 02-0038 or 02-0245, the Certificate of Passed Initial Diagnostic Brake Test must be handed over to the customer which is located at the end of this document. Note: Always check ASRA for the current OP-Code times. Labor times are subject to change and updates may not be reflected in this document. P-RC-2022050014 17 Warranty Information For vehicles impacted by the stop drive, MBUSA will allow for reimbursement of several associated ancillary costs as outlined below. These reimbursements are solely to support the implementation of this recall and to reduce the risk of customer inconveniences. • Damage code 99803 01 – Mobile inspection incentive o $150 per vehicle o Claimed separately and on top of the recall inspection • Damage code 99039 01 – Towing o Up to $125 per tow if arranged by customer or dealer outside of normal process o Invoice must be attached to claim o Please use normal CAC tow process whenever possible to alleviate reimbursement • Damage code 99046 01 – Vehicle storage o $15 per vehicle, per day for dealership onsite storage o Up to $56.25 per vehicle, per day for offsite storage o Invoice must be attached to claim o Submit every 30 days and then a final claim to reconcile • Damage code 99047 01 – Active vehicle care during vehicle storage o $300 per vehicle, one-time, for the entire period claimed at the end of the storage period (i.e. wash, maintain battery, move to avoid flat spots and brake corrosion, etc.) • Damage code 99304 01 – Mobility solutions o Up to $2,400 per month for rental vehicle (up to $80/day), loaner ($80/day flat fee), taxi / rideshare services or use of public transportation o Dealers are encouraged to use loaner vehicles for customer requests. See sales NCU on changes to the CVP program and alternate mobility options. o Rental agreement, loaner agreement and/or invoice(s) must be attached to claim o Claims may be submitted on a monthly basis / multiple submissions allowed if needed This support is limited to the end of September 2022 P-RC-2022050014 18 P-RC-2022050014 Certificate of Passed Initial Diagnostic Brake Test Recall campaign – Inspect Brake Booster Vehicle identification number: Dear Valued Customer: Your vehicle’s brake booster has been inspected by your authorized Mercedes-Benz service facility for corrosion and functionality under MBUSA Recall Campaign number 2022050015 or 2022050014 bearing NHTSA ID# 22V315. The results of this initial inspection confirm that it is not immediately necessary to replace the brake booster in your vehicle. Therefore, your vehicle is no longer subject to the Stop Drive and may continue to be driven. A mobility solution is no longer necessary. Important! The brake booster may be subject to an additional inspection or a replacement brake booster, whichever comes first, within a period of 2 years from the date of the initial inspection. Mercedes-Benz USA will contact you again by mail to schedule the additional inspection at the appropriate time. If you sell your vehicle in the meantime, you must provide this document to the buyer. The additional inspection of the brake booster is very important to your vehicle’s safety. Therefore, it will be checked whether this has been carried out no later than 2 years after the first inspection. If this additional inspection was not carried out on your vehicle in time, you should stop operating the vehicle. If the described additional inspection is not completed, advanced corrosion in the joint area of the housing could potentially impair the function of the brake booster. This might increase the required brake pedal force and possibly extend the stopping distance. In very rare cases, it cannot be completely ruled out that mechanical damage to the brake booster might occur, whereby the connection between brake pedal and brake system would fail. In that condition, the vehicle would no longer be decelerated via the service brake which would increase the risk of a crash or injury. Date of inspection: Signature of Mercedes-Benz Dealer
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Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis IMPORTANT RECALL CAMPAIGN INFORMATION Please see the attached documents related to the campaign listed above. Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-888-548-8514. Sincerely, Gregory Gunther Department Manager, Vehicle Compliance & Analysis TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers FROM: Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services RE: Recall Campaign Update Notification Replace Brake Booster (Category 3 Vehicles) MY07-08 GL-Class, ML-Class, R-Class (X164, W164, R251 platform) DATE: October 14, 2022 News Channel Update | Vehicle Compliance & Analysis Recall Campaign Update Notification Campaign No. : NHTSA ID Campaign Desc. : October 14, 2022 Replace Brake Booster 2022090007 (Category 3) Not Launched (Category 2) 22V315 22P4290008 (Category 3) Not Launched (Category 2) With Pedal Rework This is to notify you of an update to the Brake Booster Recall Campaign on 14,123 Model Year (“MY”) 2007-2008 GL-Class, ML-Class, and R- Class (X164, W164 and R251 platform) vehicles. The recall campaigns will be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs will be flagged in VMI as “OPEN” on October 14, 2022. Background All vehicles that had the Brake Booster inspection performed and required a follow-up repair under Category 2 or 3 received a new pending campaign number seen in the table below. Category 3 vehicles will be launched and receive parts to perform and close out the campaign. Category 2 vehicles will remain in a pending status until such time parts become available. Issue Inspection Campaign 2022050014 Pedal re-work Pending Campaign # 2022080014 OR 2022080013 Category 2 – Driven for up to 2 years 3 – Stop Drive New Launched Campaign # Not Launched 2022090007 What We’re Doing Parts An authorized Mercedes-Benz dealer will replace the brake booster assembly and re-work the brake pedal assembly. The remedy is available and can be performed for Category 3 vehicles only. Vehicles Affected Vehicle Model Year(s) Vehicle Model 2007-2008 GL-Class, ML-Class, R-Class Vehicle Populations Total Recall Population Category 3 Vehicles at Launch 14,123 40 Category 3 vehicles will be flagged as “OPEN” and Work Instructions will be available in Star TekInfo. Customers are continued to be advised not to drive their vehicle until the brake booster replacement is performed. A follow-up campaign will be issued for Category 2 vehicles that require a brake booster replacement within two years, once parts are available. Until such time, a “Pending” campaign will be assigned to these vehicles to ensure vehicle status is reflected in the VIN look-up tools mentioned below. Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent MY 07-08 GL-Class, ML-Class, and R-Class vehicles covered by this notification until the vehicle has been inspected and passed, or grounded until parts become available and the remedy performed. Next Steps/Notes Customer Notification Timeline Owner notifications will be mailed on October 28th, 2022. AOMS/SOMS AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Rental Fleet Partners This recall may affect vehicles in your fleet. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred MBUSA dealer. While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-888-548-8514. MBUSA apologizes, but please anticipate longer than usual wait times to reach an agent as is typical for any recall of large volume. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis FAQs 1. Are parts available to start replacing brake boosters? a. Yes, the final phase of the brake booster campaign is currently being launched for Category 3 vehicles only. 2. How will I receive the parts necessary to complete the campaign? a. The initial wave of parts will be automatically pushed to the dealer where the category 3 vehicles were inspected and claimed under warranty. b. If you receive a brake booster and the vehicle is no longer at the dealership you may: i. Reach out directly to the customer and arrange towing back to the dealership. If the customer is closer to a different dealer, please advise to reach out and schedule an appointment, as their parts are ready and can be installed to complete the campaign and put the vehicle back in use. The closer dealer should then request the brake booster part directly from the prior servicing dealer using the D2D network. ii. Wait until the Category 3 customers receive their letter and schedule. c. Moving forward, if a vehicle receives Category 3 status after the initial parts push, a separate RO must be opened for the brake booster inspection campaign only. Once complete, close out the RO with the proper warranty codes provided in the inspection NCU. Please submit the claim for the inspection as soon as the RO is closed so that the vehicle can be categorized, a part can be automatically pushed to the dealer, and the vehicle can be added to the subsequent recall campaign to repair the brake booster. The dealer does not need to wait to see the open recall campaign in VMI if the brake booster parts arrive prior. 3. How often are vehicles added from the “Inspect Brake Booster” to the “Replace Brake Booster” campaign? a. Once per week on Thursday’s. This process does not affect the inspection campaign and parts shipments should a vehicle fall under point 2c. 4. When are Category 2 vehicles going to receive brake booster replacements? a. As parts become available an updated Launch NCU will be issued. No dates can be offered at this time. 5. Are Xentry inspection results audited for verification? a. Xentry log files may be spot checked to ensure the Xentry inspection procedure was performed correctly. Under NO CIRCUMSTANCES may any dealer skip the inspection or purposely influence the test to receive parts immediately. Dealers may be audited if parts ordering practices show potential maleficence. 6. I would like to order a spare parts stock to have on-hand just in case a vehicle is inspected and deemed Category 3. a. This is not permitted. It is understandable that a buffer stock would be beneficial but due to the ongoing parts constraints, this may take away from a customer who requires it immediately. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 7. How long does the customer have to return their loaner or rental vehicle once the category 3 vehicle is repaired? a. Five (5) days at most. This is to accommodate any customers out of town or with extenuating circumstances. For special cases, the dealer should assess the situation and offer feedback since each case will be unique. 8. Now the vehicle has been repaired, do I need to close out any pending costs attributable to storage, maintenance, etc? a. Yes, please see below. i. Damage code 99803 01 – Mobile inspection incentive 1. $150 per vehicle 2. Claimed separately and on top of the recall inspection ii. Damage code 99039 01 – Towing 1. Up to $125 per tow if arranged by customer or dealer outside of normal process 2. Invoice must be attached to claim 3. Please use normal CAC tow process whenever possible to alleviate reimbursement iii. Damage code 99046 01 – Vehicle storage 1. $15 per vehicle, per day for dealership onsite storage 2. Up to $56.25 per vehicle, per day for offsite storage 3. Invoice must be attached to claim 4. Submit every 30 days and then a final claim to reconcile iv. Damage code 99047 01 – Active vehicle care during vehicle storage 1. $300 per vehicle, one-time, for the entire period claimed at the end of the storage period (i.e. wash, maintain battery, move to avoid flat spots and brake corrosion, etc.) v. Damage code 99304 01 – Mobility solutions 1. Up to $2,400 per month for rental vehicle (up to $80/day), loaner ($80/day flat fee), taxi / rideshare services or use of public transportation 2. Dealers are encouraged to use loaner vehicles for customer requests. See sales NCU on changes to the CVP program and alternate mobility options. 3. Rental agreement, loaner agreement and/or invoice(s) must be attached to claim 4. Claims may be submitted on a monthly basis / multiple submissions allowed if needed. This support is limited until the final remedy has been performed on the customer’s vehicle. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 9. Is there a simple flowchart to understand all of the campaign numbers? 10. Will I need any additional parts for the brake booster replacement? a. No. The dealer should not need any further parts. It’s always a good idea to check the parts you will be using prior to commencing with the replacement. Items such as brake lines (bulk brake line usage should be followed via WIS), electrical connector housings, and caliper bleed screws are all items to inspect. 11. Can a customer still request alternate mobility? a. For vehicles not yet inspected, MBUSA will provide mobility options within the program guidelines from the date of inspection request until the inspection is completed. Should vehicles not pass the complete inspection procedure, parts may be ordered following the procedures as described above. Please see mobility NCU posted “CVP Program Expansion and Mobility Options for Recall Campaign – Brake Booster Inspection”. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 Campaign No. 2022090007, October 2022 TO: ALL MERCEDES-BENZ CENTERS SUBJECT: Model GL-Class, ML-Class, and R-Class (X164, W164 and 251 platform) Model Year 2007-2008 Replace Brake Booster – with Pedal Rework All vehicles that had the Brake Booster inspection performed and required a follow-up repair under Category 2 or 3 received a new pending campaign number. Category 3 vehicles will be launched and receive parts to perform and close out the campaign. Category 2 vehicles will remain in a pending status until such time parts become available. An authorized Mercedes-Benz dealer will replace the brake booster assembly and, if applicable, re-work the brake pedal assembly. Prior to performing this Campaign: • VMI must always be checked before performing campaigns to verify that the campaign is required on a specific vehicle. Always check for any other open campaigns, and perform accordingly. • Please review the entire Campaign bulletin and follow the repair procedure exactly as described. Approximately 14,123 vehicles are affected. Order No. P-RC-2022090007 This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data Control, and MBUSA-SLP S424HH001, Control of Quality Record 2 Replace brake booster Before starting work, there must be no fault message present in the instrument cluster on the brake system. If a fault message is present before starting work, this must be rectified. Do not invoice this fault rectification together with the field measure. The costs must be clarified with the customer. Work Procedure 1. Replace brake booster. Model 164: For basic data, see AR43.10-P-0350GZ. Model 251: For basic data, see AR43.10-P-0350RT. The BAS diaphragm travel sensor must be reused. 2. Modify the BAS diaphragm travel sensor of the old brake booster for the new brake booster in the removed status. Model 164: For basic data, see AR42.31-P-6002GZ. Model 251: For basic data, see AR42.31-P-6002RT. 3. Check for correct function of brake lights. 4. Install pedal conversion small parts kit A 251 290 00 00. The pedal conversion small parts kit consists of the separate parts bushing, fit bolt and retainer. 5. Read out serial number (figure 2) using the Mercedes-Benz PartScan app. The serial number is automatically entered in VeDoc. Verify the VIN reads from the vehicle correctly. Figure 2 To prepare for the work procedure, the Mercedes-Benz PartScan app must be installed on an Apple® iPhone® or Android® smartphone. A mobile Internet connection is required for installing and transmitting the data. Download the app from the Apple® Store for iPhone® or Google® Play for Android® (download is similar to other apps). After downloading, a one-time login authentication must be performed via an encrypted QR code (follow instructions on screen). The required QR code (figure 1) can be scanned here from the work instructions. Ensure that only authorized workshop personnel have access to the QR code! P-RC-2022090007 3 In the case the PartScan app cannot be used a XSF ticket for the documentation has to be created and noted on the workshop order. The use of the Mercedes-Benz PartScan app is recommended to simplify redocumentation and avoid input errors. In the case of a redocumentation with the Mercedes-Benz PartScan app, no additional documentation must be carried out in VeDoc. Figure 1 (QR code) Primary Parts Information Please refer to FAQ’s for part ordering process Qty. 1 1 As required Part Name Brake booster Pedal conversion kit Brake fluid Part Number A 251 430 00 00 A 251 290 00 00 * * The replacement parts must be determined according to the equipment variant for the vehicle identification number via the parts process in the Xentry Portal. Small parts such as screws/bolts, lock nuts, sealing rings, cable ties, fluids, sealant, etc. are not listed in the parts list. The required small parts are taken into account in the budgeting. When replacing the brake booster, the pedal conversion small parts kit A 251 290 00 00 must always be ordered. Note: The following allowable labor operation should be used when submitting a warranty claim for this repair: Warranty Information Damage Code 42 900 08 Operation Number 02-0253 02-0253 Description Replace brake unit (after check) Model 164 Includes: Modify travel sensor for brake unit, as well as bushing, fit bolt and retainer and bleed brake system Replace brake unit (after check) Model 251 Includes: Modify travel sensor for brake unit, as well as bushing, fit bolt and retainer and bleed brake system Labor Time (hrs.) 2.1 2.4 Note: Always check ASRA for the current OP-Code times. Labor times are subject to change and updates may not be reflected in this document. P-RC-2022090007 4 P-RC-2022090007
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Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis IMPORTANT RECALL CAMPAIGN UPDATE STOP DRIVE NOTIFICATION! Topic Page Launch NCU 2 Frequently Asked Questions (FAQ) 3 Work Instructions 8 SUMMARY OF PHASE 1 NCU UPDATES 1. Campaign is now “Inspect and Replace”. Campaign MUST remain open until the brake booster is replaced (if the band inspection fails). FAQ #8 updated accordingly. 2. Work instructions updated to reflect “Inspect and Replace”. Warranty damage codes updated. 3. Long term mobility solutions removed. 4. Xentry testing removed, no longer necessary. Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-888-548-8514. Sincerely, Gregory Gunther Department Manager, Vehicle Compliance & Analysis TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers RE: Updated Recall Campaign Launch Notification FROM: Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services STOP DRIVE Inspect and Replace Brake Booster with Pedal Rework MY06-12 GL-Class, ML-Class, R-Class (X164, W164, V251 platform) UPDATE: March 24, 2023 News Channel Update | Vehicle Compliance & Analysis Recall Campaign Launch Notification Campaign No. : NHTSA ID Campaign Desc. : 2022050014 22V315 22P4290006 March 24, 2023 Inspect and Replace Brake Booster With Pedal Rework This is to notify you of an update to the Recall Campaign Launch to inspect and replace the brake booster on 14,123 Model Year (“MY”) 2006- 2012 GL-Class, ML-Class, and R-Class (X164, W164 and V251 platform) vehicles. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs were flagged in VMI as “OPEN” on May 28, 2022. Background Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML-Class, GL-Class (W164/X164 platform) and R-Class (V251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal Issue What We’re Doing Parts forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, inspect the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. The remedy is available and can be performed. Vehicles Affected Vehicle Model Year(s) Vehicle Model 2006-2012 GL-Class, ML-Class, R-Class Vehicle Populations Total Recall Population Total Vehicles in Dealer Inventory 14,123 0 Vehicles are flagged as “OPEN” and Work Instructions are available in Star TekInfo. Customers are advised not to drive their vehicle until an inspection is performed. Based on the results, vehicles may continue to be driven if the inspection is passed, or must have the brake booster replaced if not passed. Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent MY 06-12 GL-Class, ML-Class, and R- Class vehicles covered by this notification until the vehicle has been inspected, and if applicable, repaired. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis Customer Notification Timeline Next Steps/Notes Owner notification letters were originally mailed June 30, 2022. Owner reminder notification letters were mailed August 31, 2022. Category 3 notification letters were mailed on October 31 & November 3, 2022. Category 2 notification letters were mailed on March 24, 2023. AOMS/SOMS Rental Fleet Partners AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Affected vehicles in your fleet should not be driven until the inspection has been performed and passed. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred Mercedes-Benz dealer. While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-888-548-8514. Longer than usual wait times to reach an agent may be experienced for recall-related questions involving larger vehicle populations. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis FAQs 1. What’s the difference between Campaign 2022050014 and 2022050015. a. The inspection is the same, however, different damage codes apply based on the vehicle population. One population requires a pedal rework, the other does not. 2. Can I continue to drive the car? a. Your safety is our highest priority. MBUSA advises customers to stop driving the vehicle until the inspection is performed. Customers were notified by first class mail to schedule an appointment to have the inspection performed by an authorized dealer. 3. Why are other models not included? a. Only ML- (MY2006 – 2011), GL- (MY2007 – 2012), and R- (MY2006 – 2012) Class vehicles are fitted with the affected brake booster utilizing a rubber sleeve. Other models are not fitted with this rubber sleeve. Affected vehicles have been identified within this recall. 4. What types of repairs or replacements part(s) are needed? a. Affected vehicles will be inspected by removing the rubber sleeve around the brake booster housing. See Work Instructions for detailed procedures. 1. Rubber Sleeve Inspection Passed: The vehicle can be driven with no further action or customer follow-up required. 2. Rubber Sleeve Inspection Failed: Dealer to order and replace brake booster, and pedal kit if applicable. 5. How long will the vehicle need to be in the workshop? a. For your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at your location of choice. Should you request the vehicle be towed to a workshop, the time for the recall will vary and is dependent on towing availability and dealership schedules. The inspection itself will require 1 hour to complete. Based on the results of the inspection an additional 2 hours may be needed to replace the brake booster and pedal kit, if applicable. Your authorized Mercedes-Benz dealer can provide you with a better estimate of the overall time for this inspection. 6. A vehicle came in with no serial code on the brake booster unit and/or the brake booster is not the same color as in the work instruction pictures. What inspection procedure do I follow? a. Please open a PTSS case for verification of aftermarket booster. If the brake booster is verified as aftermarket, use ONE of the warranty claim codes. i. Campaign Damage Code 4290005: 02-0136 ii. Campaign Damage Code 4290006: 02-0137 Parts 7. Are parts available to replace brake boosters? How will I receive the parts necessary to complete the campaign? a. Yes. Dealers may order brake boosters, as necessary, via the parts ordering system. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 8. After vehicle inspection, will another campaign open to replace the brake booster? a. No. The campaign is now “Inspect and Replace”. Do NOT close this campaign until either the sleeve inspection passes OR the sleeve inspection fails and the brake booster is replaced. MOBILITY 9. Will the dealer provide a loaner vehicle? a. The dealer may offer to provide a loaner based on loaner vehicle availability. If available, the loaner will be provided free of charge. If no loaner vehicles are available, other solutions will be offered such as taxi/rideshare, public transportation cost reimbursement, and rental reimbursement. See the “Reimbursements/Owner Pay” section below for additional information. 10. Are rental vehicles still allowed? a. Long term mobility damage codes are no longer necessary since parts are available. Mobility solutions will revert to normal dealership practices. 11. How does the dealer handle rental reimbursements? a. The dealer should reimburse the customer at the dealership. The dealership should then claim as a sublet via the warranty process. 12. If I am advised not to drive my vehicle will towing be offered? a. Customers were notified by first class mail that the inspection can be performed at an authorized dealer. A tow can be completed by the local dealer or by calling 1-888-548-8514. Full details are available in the owner notification letter. In some locations, a mobile inspection can be performed at a location of the customer’s convenience. All towing will be provided free of charge to complete this recall. 13. Is mobile repair offered for this recall? a. Yes, for your convenience, an authorized Mercedes-Benz dealer will offer mobile inspection at a location of your choice. 14. I read a media article that states I should stop driving my vehicle if I own one of the affected vehicles, what should I do? a. A VIN-based recall lookup tool on our MBUSA.com website offers a search feature that will indicate whether a vehicle has been subject to a safety recall. See https://www.mbusa.com/en/recall for more details. If your vehicle status is listed as “Open,” the vehicle MUST NOT be driven until the inspection process is performed. Further instructions will be provided based on the results of that inspection. REIMBURSEMENTS/OWNER PAY 15. I may have paid for repairs related to this recall. Will I receive reimbursement? a. Current and previous owners may be eligible to receive reimbursement if they have had a brake booster replacement due to the conditions specified in this recall. Requests for reimbursement may include parts, labor, fees and taxes. Reimbursement may be limited to the amount the repair would have cost if completed by an authorized Mercedes-Benz dealer. Details were provided in the recall owner notification letter, which can be viewed on Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis https://www.mbusa.com/en/recall. Additional information can be provided by your AOM if necessary. 16. I inspected the vehicle and found other brake components to be in need of repair. a. This recall relates to potential advanced corrosion on the brake booster housing. If other brake system component(s) are in need of repair/replacement such that they would impair or hinder performing the inspection for the recall condition, the parts/system must be rectified prior so the initial inspection may be completed. These parts and labor are not covered under this recall. 17. I received a letter but I no longer own the vehicle. How can I update my ownership information? a. Customers should be directed to the MBUSA recall website at https://www.mbusa.com/en/recall, enter their VIN, and update their contact information. 18. The customer wishes to keep driving the vehicle and refuses the repair. How do I handle this situation? a. Customer safety is our top priority at Mercedes-Benz. If the customer insists on driving the vehicle despite the warnings associated with a “stop drive” recall, the following language MUST be added to the Repair Order and initialed by the customer: (Initial Here) ASSUMPTION OF RISK FOR REMOVAL OF VEHICLE. I understand that my vehicle is subject to a “Stop Drive” recall and that continuing to drive my vehicle involves inherent risks and dangers of accidents, property loss or damage, and serious personal injury to me and others, as well as potential financial losses. I have carefully considered the extent of the risks involved, and I voluntarily and freely choose to assume these risks. 19. The customer wishes to keep driving the vehicle and is refusing to initial the “Assumption of Risk” on the Repair Order. How do I handle this situation? a. Follow the same protocol used at your dealership when a customer refuses services offered. Also, make a notation on the RO that “customer refuses to initial the Assumption of Risk.” A customer signature must be recorded on the RO. 20. Now that the vehicle has been repaired, do I need to close out any pending costs attributable to storage, maintenance, etc? a. There should not be any Category 3 customers utilizing rental vehicles, storage, etc… as sufficient parts inventory for Category 3 vehicles has been available since October 2022. b. The following damage codes will continue to be offered to assist in processing customer vehicles efficiently. i. Damage code 99803 01 – Mobile inspection incentive 1. $150 per vehicle 2. Claimed separately and on top of the recall inspection ii. Damage code 99039 01 – Towing 1. Up to $125 per tow if arranged by customer or dealer outside of normal process 2. Invoice must be attached to claim Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 7 3. Please use normal CAC tow process whenever possible to alleviate reimbursement iii. Damage code 99046 01 – Vehicle storage *VALID UNTIL MARCH 31, 2023. After this period, claims will no longer be accepted.* 1. $15 per vehicle, per day for dealership onsite storage 2. Up to $56.25 per vehicle, per day for offsite storage 3. Invoice must be attached to claim 4. Submit every 30 days and then a final claim to reconcile iv. Damage code 99047 01 – Active vehicle care during vehicle storage *VALID UNTIL MARCH 31, 2023. After this period, claims will no longer be accepted.* 1. $300 per vehicle, one-time, for the entire period claimed at the end of the storage period (i.e. wash, maintain battery, move to avoid flat spots and brake corrosion, etc.) Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 Campaign No. 2022050014, May 2022 Revision H 03/24/2023 TO: ALL MERCEDES-BENZ CENTERS SUBJECT: Model GL-Class, ML-Class, and R-Class (X164, W164 and 251 platform) Model Year 2007-2008 Inspect Brake Booster – with Pedal Rework Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2006-2012 ML-Class, GL-Class (W164/X164 platform) and R-Class (V251 platform) vehicles, the function of the brake booster might be affected due to advanced corrosion in the joint area of its housing. After extended time in the field and in conjunction with prolonged water exposure, this corrosion might lead to a vacuum leak at the brake booster. If this were to occur, the brake force support might be reduced, leading to an increase in the brake pedal forces required to decelerate the vehicle, and/or increased stopping distances. Additionally, in rare cases of very severe corrosion, it might be possible for a particularly strong or hard brake application to cause mechanical damage in the brake booster, whereby the connection between brake pedal and brake system would fail. In such a very rare case, it would not be possible to decelerate the vehicle via the brake pedal. The risk of a crash or injury would be increased. The function of the parking brake is not affected by this issue. Before the issue occurs, the driver might notice a change in the brake pedal feel and/or hissing/airflow noises when applying the brake pedal. An authorized Mercedes-Benz dealer will remove the rubber sleeve from the brake booster housing, inspect the brake booster on the affected vehicles and, depending on the result of this inspection, replace as necessary. Prior to performing this Campaign: • VMI must be checked before performing campaigns to verify that the campaign is required on a specific vehicle. Always check for any other open campaigns, and perform accordingly. • Please review the entire Campaign bulletin and follow the repair procedure exactly as described. Approximately 14,123 vehicles are affected. Order No. P-RC-2022050014 This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data Control, and MBUSA-SLP S424HH001, Control of Quality Record 9 Inspect Brake Booster Check/test procedure fully revised and work procedure added. Xentry test procedure removed. Existing problems that would hinder the inspection procedure or any subsequent repairs must first be rectified and are the responsibility of the customer. Any associated costs are not claimable and should not be included with the campaign claim. Before starting work, there must be no fault message present in the instrument cluster for the brake system. If a fault message is present before starting work, it must be rectified and is the responsibility of the customer. Any associated costs are not claimable and should not be included with the campaign claim. Check/test procedure A–visual inspection only 1. Open the hood and check the water drains (marking, Figure 1) for correct installation and ability to drain. Only for model 251 Clean and correctly install water drains if necessary. Figure 1 P-RC-2022050014 10 2. Remove the rubber sleeve wrapped around the brake booster (A, Figure 2) with a suitable tool (hook and side cutting pliers). If the rubber sleeve on the brake booster is missing or not present, then continue with check/test procedure A1. The rubber sleeve should be separated above the barcode label on the brake booster as seen in (A, Figure 2). Figure 2 3. Take a photo of the rubber sleeve with the VIN label of the B-pillar (A, Figures 3 and 4) and store to a local HDD/computer storage location with the vehicle service file and attach it to the warranty claim in EVA. These pictures serve as documentation of the current condition of the brake booster. Figure 3 Figure 4 P-RC-2022050014 11 4. Check corrosion of the brake booster using the removed rubber sleeve. Use (Figures 5, 6 and 7) to assess corrosion. Brake booster (OK): Multiple point-shaped corrosion marks (Figure 5) are permissible. A maximum of one point-shaped corrosion mark with a diameter greater than 15 mm (Figures 6 and 7) is permitted. Figure 5 (OK) Figure 6 (OK) Figure 7 (OK) Brake booster (Not OK): Widespread corrosion marks spanning the rubber sleeve are not permissible. More than one corrosion mark with a diameter greater than 15 mm is not permissible. a. Corrosion measurements Exceeds thresholds – Not OK: Carry out work procedure b. Corrosion measurements Does not exceed threshold – OK (Figures 5, 6 or 7): End measure. If the measure is ended, do not re-install a rubber sleeve. Apply marking with white touch-up paint pen (1, Figure 10) to the brake booster checked. Under no circumstances should you treat the brake booster with anti-corrosion agent. The findings from the check/test procedure must be documented on the Repair Order and included in the dealer text in the warranty claim in EVA. P-RC-2022050014 12 Check/test procedure A1 – visual inspection only if no rubber sleeve is present Only if the rubber sleeve of the brake booster is missing. 1. Take a photo of the barcode label (B, Figure 8) on the brake booster and store to a local HDD/computer storage location with the vehicle service file and attach to the warranty claim in EVA. Figure 8 P-RC-2022050014 13 2. Check sequence of numbers on the barcode label (C, Figure 9). Figure 9 3. Apply marking with white touch-up paint pen (1, Figure 10) to the inspected brake booster. Under no circumstances should you treat the brake booster with anti-corrosion agent/paint. Figure 10 a. If the numeric sequence between the 13th and 17th digits are less than “15126”: Carry out work procedure below. b. If the numeric sequence between the 13th and 17th digits are greater than or equal to “15126”: End measure. P-RC-2022050014 14 Work procedure The new brake booster contains a small parts kit (Figure 11). Figure 11 1. Replace brake booster. Model 164: For basic data, see AR43.10-P-0350GZ. Model 251: For basic data, see AR43.10-P-0350RT. The BAS diaphragm travel sensor must be reused. 2. Once the old brake booster has been removed from the vehicle, transfer the BAS diaphragm travel sensor to the new brake booster. Model 164: For basic data, see AR42.31-P-6002GZ. Model 251: For basic data, see AR42.31-P-6002RT. 3. Check for correct function of brake lights. 4. Install pedal conversion small parts kit A 251 290 00 00. The pedal conversion small parts kit consists of the separate parts bushing, fit bolt and retainer. P-RC-2022050014 15 5. Read out serial number (Figure 12) using the Mercedes-Benz PartScan app. The serial number is automatically entered in VeDoc. Verify the VIN reads from the vehicle correctly. Figure 12 To prepare for the work procedure, the Mercedes-Benz PartScan app must be installed on an Apple® iPhone® or Android® smartphone. A mobile Internet connection is required for installing and transmitting the data. Download the app from the Apple® Store for iPhone® or Google® Play for Android® (download is similar to other apps). After downloading, a one-time login authentication must be performed via an encrypted QR code (follow instructions on screen). The required QR code (Figure 13) can be scanned here from the work instructions. Ensure that only authorized workshop personnel have access to the QR code! In the case the PartScan app cannot be used a XSF ticket for the documentation has to be created and noted on the workshop order. The use of the Mercedes-Benz PartScan app is recommended to simplify redocumentation and avoid input errors. In the case of a redocumentation with the Mercedes-Benz PartScan app, no additional documentation must be carried out in VeDoc. Figure 13 (QR code) P-RC-2022050014 16 P-RC-2022050014 Primary Parts Information Qty. 1 1 Part Name Brake booster Pedal conversion kit Part Number A 251 430 00 00 A 251 290 00 00 As required Brake fluid * * The replacement parts must be determined according to the equipment variant for the vehicle identification number via the parts process in the Xentry Portal. Small parts such as screws/bolts, lock nuts, sealing rings, cable ties, fluids, sealant, etc. are not listed in the parts list. The required small parts are taken into account in the budgeting. When replacing the brake booster, the pedal conversion small parts kit A 251 290 00 00 must always be ordered. Warranty Information Note: The following allowable labor operation should be used when submitting a warranty claim for this repair: Damage Code Operation Number Description Labor Time (hrs.) Check/test procedure A Check brake unit 42 900 06 02-0036 02-0089 12-1650 12-1650 Includes: Remove rubber sleeve from brake unit and document test result Even if no rubber sleeve is present on the brake unit, this operation item may be invoiced Check/test procedure A1 Check barcode on brake unit Only if no rubber sleeve is present on brake unit Replace brake unit (after check) Model 164 Includes: Modify travel sensor for brake unit, as well as bushing, fit bolt and retainer and bleed brake system Replace brake unit (after check) Model 251 Includes: Modify travel sensor for brake unit, as well as bushing, fit bolt and retainer and bleed brake system 0.2 0.1 2.1 2.4 Note: Always check Xentry Operation Time (XOT) for the current OP-Code times. Labor times are subject to change e reflected in this document. a
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Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis IMPORTANT RECALL CAMPAIGN INFORMATION Please see the attached documents related to the campaign listed above. Contents Recall Campaign Update Notification ………………………………………………………………………………………. ………………………2 Process Flow…………………………………………………………………………………… …………………………………………………………….3 FAQs ………………………………………………………………………………………. ……………………………………………………………………4 Work Instructions……………………………………………………………………………………………………………………………………………………….7 Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-888-548-8514. Sincerely, Gregory Gunther Department Manager, Vehicle Compliance & Analysis TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers FROM: Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services RE: Recall Campaign Update Notification Replace Brake Booster with Pedal Rework MY06-12 GL-Class, ML-Class, R-Class (X164, W164, R251 platform) DATE: February 10, 2023 News Channel Update | Vehicle Compliance & Analysis Recall Campaign Update Notification Campaign No. : NHTSA ID Campaign Desc. : February 10, 2023 Replace Brake Booster 2022090007 (Category 2 & 3) 22V315 22P4290008 (Category 2 & 3) With Pedal Rework This is to notify you of an update to the Brake Booster Recall Campaign on 14,123 Model Year (“MY”) 2006-2012 GL-Class, ML-Class, and R- Class (X164, W164 and R251 platform) vehicles. The recall campaign for Category 2 vehicles will now be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs will be flagged in VMI as “OPEN” on February 10, 2023. Background Category 3 vehicles were launched in October 2022. Category 2 vehicles are now flagged as open for Brake Booster replacement. Parts ordering procedures detailed in the Process Flow and FAQ’s below. Issue Inspection Campaign 2022050014 Pedal Rework Category 2 – Driven for up to 2 years 3 – Stop Drive New Launched Campaign # 2022090007 What We’re Doing Parts An authorized Mercedes-Benz dealer will replace the brake booster assembly. The remedy is available and can be performed. Vehicles Affected Vehicle Model Year(s) Vehicle Model 2006-2012 GL-Class, ML-Class, R-Class Vehicle Populations Total Recall Population Category 2 Vehicles at Launch 14,123 ~518 Category 3 vehicles are flagged as “Open” and Work Instructions are available in Star TekInfo. Customers must be advised not to drive their vehicle until the brake booster replacement is performed. Category 2 vehicles with a Pending campaign will be flagged as “Open”. As unchecked vehicles come in for inspection, they will be assigned a new “Open” campaign number to replace the booster after they are checked and the inspection campaign is closed. Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent MY 06-12 GL-Class, ML-Class, and R-Class vehicles covered by this notification until the vehicle has been inspected and passed, or grounded until parts become available and the remedy performed. Next Steps/Notes Customer Notification Timeline Owner notifications will be mailed on or prior to March 10, 2023. AOMS/SOMS AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Rental Fleet Partners This recall may affect vehicles in your fleet. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred MBUSA dealer. While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-888-548-8514. MBUSA apologizes, but please anticipate longer than usual wait times to reach an agent as is typical for any recall of large volume. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis Process Flow Category 3 Launch Process Flow (October 2022-February 9th, 2023) At the time of Category 3 launch in October 2022, two processes happened in tandem: 1) The dealer needed to close out the inspection campaign. a. This would trigger a new campaign based on the warranty claim operation codes. If operation codes were claimed that matched Category 2, vehicles would be moved to a new “PENDING” campaign once a week due to insufficient parts stock. If the operation codes claimed matched Category 3, once a week vehicles would be moved to a new “OPEN” campaign. b. This process only affected opening new campaigns in VMI and did not have anything to do with parts shipment. 2) The dealer needed to claim the correct warranty operation codes for Category 3. a. Once the operation codes were submitted and paid, if they matched the Category 3 warranty operation codes, a booster and, if necessary, a pedal kit were sent out automatically. This was done to prevent over-ordering during a critical parts shortage. Category 2 & 3 Launch Process Flow (February 10th, 2023-Current) 1) Dealers still need to close the inspection campaigns to have a new campaign opened. This process will remain the same as point 1 from the “Category 3 Launch Process Flow” for the time being. An update to the NCU will be issued when this process is also revoked. 2) Now that parts for Category 2 vehicles are available, point 2 from the “Category 3 Launch Process Flow” above is being revised. Warranty operation codes still need to be claimed correctly, however, parts will no longer be shipped out automatically. The dealer must now order parts per VIN via the parts ordering system. There will be no initial parts push since Category 2 vehicles were allowed to drive up to 2 years prior to replacement. Further details below in the FAQ’s, including how many parts dealers are allowed to order. 3) Important! Inspection claims still need to be submitted correctly with the proper warranty operation codes for Category 1, 2 and 3 vehicles, respectively. Category 2 and 3 vehicles must still have Xentry Diagnosis results uploaded to pXD. Please also see #6 in the FAQs below. 4) FAQ’s below detail any open points dealers may have. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis FAQs 1. Are parts available to replace brake boosters? a. Yes, for Category 2 and 3 vehicles. 2. How will I receive the parts necessary to complete the campaign? a. The Category 3 parts procedures are being revoked. The parts system block for boosters and the pedal retrofit kits will be lifted. Dealers must put in a unique VIN and order parts only for that vehicle. Do not use the same VIN to order parts. Note: there are no extra pedal retrofit kits and these do not need to be stocked at dealerships. Order ONLY after it is determined that a vehicle needs the retrofit kit. 3. Will parts be pushed for Category 2 vehicles? a. No. Parts need to be ordered by the dealerships for any existing and new Category 2 vehicles. Parts will no longer automatically be pushed to dealerships. 4. Will parts still be pushed for Category 3 vehicles? a. No. Parts need to be ordered by the dealerships for any existing and new Category -3 vehicles. Parts will no longer automatically be pushed to dealerships. 5. After vehicle inspection, will another campaign open to replace the booster? a. Yes, once the inspection campaign has been closed, a new campaign will open. These new campaigns are opened once a week. If the dealer has deemed a vehicle falls into Category 2 or 3, parts need to be ordered by the dealer and can be replaced even if the campaign isn’t open in VMI yet. The RO can be closed once the new campaign is activated. 6. When I hover over the campaign, it still says Category 3 even though the vehicle was a Category 2. Why? a. This is being addressed, however, campaign functionality is not impaired in any way. 7. Are Xentry inspection results audited for verification? a. Xentry log files may be spot checked to ensure the Xentry inspection procedure was performed correctly. Under NO CIRCUMSTANCES may any dealer skip the inspection or purposely influence the test. Dealers may be audited if parts ordering practices show potential malfeasance. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis 8. I would like to order spare parts stock to have on-hand. a. Due to limited availability of stock for Category 2 & 3 vehicles at this time, all orders are to be placed by VIN, for only a quantity of one. Once sufficient stock becomes available, standard ordering practices will resume. 9. How long does the customer have to return their loaner or rental vehicle once the category 3 vehicle is repaired? a. Five (5) days at most. This is to accommodate any out of town customers or if there are extenuating circumstances. For special cases, the dealer should assess the situation and offer feedback since each case will be unique. 10. Are rental vehicles still allowed? a. Rental vehicles are only applicable to two groups of vehicles: i. Vehicles awaiting the initial inspection campaign. Once the vehicle inspection has been completed, the owner of any vehicle with a Category 1 should promptly turn in the rental vehicle. ii. Category 2 & 3 vehicles. With the launch of the booster replacement campaign for Category 3 vehicles in October 2022 and Category 2 vehicles in February 2023, no such owner should be in or require a long-term rental. The only allowable rental for Category 2 & 3 vehicles is for the time between inspection and parts arrival/booster replacement, which will only be a few days at maximum. Dealers are required to promptly order parts for Category 2 & 3 vehicles. 11. Now that the vehicle has been repaired, do I need to close out any pending costs attributable to storage, maintenance, etc? a. There should not be any Category 3 customers in rental vehicles, storage, etc… as sufficient parts stock for Category 3 vehicles has been available since October 2022. b. In the event a dealer cannot perform the brake booster replacement immediately, see below damage codes. i. Damage code 99803 01 – Mobile inspection incentive 1. $150 per vehicle 2. Claimed separately and on top of the recall inspection ii. Damage code 99039 01 – Towing 1. Up to $125 per tow if arranged by customer or dealer outside of normal process 2. Invoice must be attached to claim 3. Please use normal CAC tow process whenever possible to alleviate reimbursement iii. Damage code 99046 01 – Vehicle storage 1. $15 per vehicle, per day for dealership onsite storage 2. Up to $56.25 per vehicle, per day for offsite storage 3. Invoice must be attached to claim 4. Submit every 30 days and then a final claim to reconcile Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vehicle Compliance & Analysis iv. Damage code 99047 01 – Active vehicle care during vehicle storage 1. $300 per vehicle, one-time, for the entire period claimed at the end of the storage period (i.e. wash, maintain battery, move to avoid flat spots and brake corrosion, etc.) v. Damage code 99304 01 – Mobility solutions 1. Up to $2,400 for rental vehicle (up to $80/day), loaner ($80/day flat fee), taxi / rideshare services or use of public transportation 2. Dealers are encouraged to use loaner vehicles for customer requests. See sales NCU on changes to the CVP program and alternate mobility options. 3. Rental agreement, loaner agreement and/or invoice(s) must be attached to claim. 12. Is there a simple flowchart to understand all of the campaign numbers? 13. Will I need any additional parts for the brake booster replacement? a. No. The dealer should not need any additional parts. It is always a good idea to check the parts you will be using or removing prior to commencing with the replacement. Items such as brake lines (bulk brake line usage should be followed via WIS), electrical connector housings, and caliper bleed screws are all items to inspect. Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 Campaign No. 2022090007, October 2022 TO: ALL MERCEDES-BENZ CENTERS SUBJECT: Model GL-Class, ML-Class, and R-Class (X164, W164 and 251 platform) Model Year 2007-2008 Replace Brake Booster – with Pedal Rework All vehicles that had the Brake Booster inspection performed and required a follow-up repair under Category 2 or 3 received a new pending campaign number. Category 3 vehicles will be launched and receive parts to perform and close out the campaign. Category 2 vehicles will remain in a pending status until such time parts become available. An authorized Mercedes-Benz dealer will replace the brake booster assembly and, if applicable, re-work the brake pedal assembly. Prior to performing this Campaign: • VMI must always be checked before performing campaigns to verify that the campaign is required on a specific vehicle. Always check for any other open campaigns, and perform accordingly. • Please review the entire Campaign bulletin and follow the repair procedure exactly as described. Approximately 14,123 vehicles are affected. Order No. P-RC-2022090007 This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data Control, and MBUSA-SLP S424HH001, Control of Quality Record 2 Replace brake booster Before starting work, there must be no fault message present in the instrument cluster on the brake system. If a fault message is present before starting work, this must be rectified. Do not invoice this fault rectification together with the field measure. The costs must be clarified with the customer. Work Procedure 1. Replace brake booster. Model 164: For basic data, see AR43.10-P-0350GZ. Model 251: For basic data, see AR43.10-P-0350RT. The BAS diaphragm travel sensor must be reused. 2. Modify the BAS diaphragm travel sensor of the old brake booster for the new brake booster in the removed status. Model 164: For basic data, see AR42.31-P-6002GZ. Model 251: For basic data, see AR42.31-P-6002RT. 3. Check for correct function of brake lights. 4. Install pedal conversion small parts kit A 251 290 00 00. The pedal conversion small parts kit consists of the separate parts bushing, fit bolt and retainer. 5. Read out serial number (figure 2) using the Mercedes-Benz PartScan app. The serial number is automatically entered in VeDoc. Verify the VIN reads from the vehicle correctly. Figure 2 To prepare for the work procedure, the Mercedes-Benz PartScan app must be installed on an Apple® iPhone® or Android® smartphone. A mobile Internet connection is required for installing and transmitting the data. Download the app from the Apple® Store for iPhone® or Google® Play for Android® (download is similar to other apps). After downloading, a one-time login authentication must be performed via an encrypted QR code (follow instructions on screen). The required QR code (figure 1) can be scanned here from the work instructions. Ensure that only authorized workshop personnel have access to the QR code! P-RC-2022090007 3 In the case the PartScan app cannot be used a XSF ticket for the documentation has to be created and noted on the workshop order. The use of the Mercedes-Benz PartScan app is recommended to simplify redocumentation and avoid input errors. In the case of a redocumentation with the Mercedes-Benz PartScan app, no additional documentation must be carried out in VeDoc. Figure 1 (QR code) Primary Parts Information Please refer to FAQ’s for part ordering process Qty. 1 1 As required Part Name Brake booster Pedal conversion kit Brake fluid Part Number A 251 430 00 00 A 251 290 00 00 * * The replacement parts must be determined according to the equipment variant for the vehicle identification number via the parts process in the Xentry Portal. Small parts such as screws/bolts, lock nuts, sealing rings, cable ties, fluids, sealant, etc. are not listed in the parts list. The required small parts are taken into account in the budgeting. When replacing the brake booster, the pedal conversion small parts kit A 251 290 00 00 must always be ordered. Note: The following allowable labor operation should be used when submitting a warranty claim for this repair: Warranty Information Damage Code 42 900 08 Operation Number 02-0253 02-0253 Description Replace brake unit (after check) Model 164 Includes: Modify travel sensor for brake unit, as well as bushing, fit bolt and retainer and bleed brake system Replace brake unit (after check) Model 251 Includes: Modify travel sensor for brake unit, as well as bushing, fit bolt and retainer and bleed brake system Labor Time (hrs.) 2.1 2.4 Note: Always check ASRA for the current OP-Code times. Labor times are subject to change and updates may not be reflected in this document. P-RC-2022090007 4 P-RC-2022090007
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