Inspect Brake Booster – 2006-2012 Mercedes-Benz ML-Class, GL-Class, & R-Class

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May 9, 2022 NHTSA CAMPAIGN NUMBER: 22V315000

Brake Booster Corrosion May Impair Braking

Reduced brake performance or brake failure can increase the risk of a crash.

 

NHTSA Campaign Number: 22V315

Manufacturer Mercedes-Benz USA, LLC

Components SERVICE BRAKES, HYDRAULIC

Potential Number of Units Affected 292,287

 

Summary

Mercedes-Benz USA, LLC (MBUSA) is recalling certain 2006-2012 ML-Class, GL-Class, and R-Class vehicles. Please refer to MBUSA’s recall report for specific vehicle model details. Moisture may accumulate and cause corrosion in the brake booster housing unit, which can result in reduced brake performance or brake failure.

 

Remedy

Owners are advised not to drive their vehicles until the remedy has been performed. Dealers will remove the rubber sleeve, inspect the brake booster, and as necessary, replace the brake booster. All repairs will be performed free of charge. Owner notification letters were mailed June 30, 2022. Owners may contact MBUSA customer service at 1-800-367-6372. MBUSA’s numbers for this recall are 2022050014, 2022050015 2022090006, & 2022090007.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Mercedes-Benz has a Recall

 


Mercedes-Benz Part 573 Submission
Original Submitted to Portal May 9, 2022 Chronology-Only section
Supplement to Original Submission

 

Chronology of Defect/Noncompliance Determination

In July 2021, MBAG launched initial investigations based on an individual field report from outside the US describing an instance in which a customer allegedly experienced a reduced brake force support. No damages or personal injuries were reported. Parts of the affected vehicle were requested for further analysis. MBAG determined that, in the analyzed case, the function of the brake booster was impaired and corrosion of the brake booster housing was observed.

 

Starting in August 2021, further analyses was conducted regarding a potential failure mechanism, root cause and potential consequences. These analyses included investigations of parts procured from used parts suppliers, corrosion tests and functional tests of the brake booster in order to study the influence of continuous corrosion to the mechanical integrity and function of the brake booster.

Additionally, in September 2021, a field study was initiated in order to analyze the level of corrosion on brake booster housings in vehicles in different countries and regions worldwide.

 

In November 2021, investigations were conducted to study mechanisms that might lead to water application on the brake booster, thus allowing the observed corrosion to initiate.

 

From December 2021 onwards, additional corrosion tests on used parts from the field were conducted together with the supplier in order to determine the further progression of corrosion on parts in the field and the impact to the functionality of the brake booster.

 

From January 2022, potentially affected vehicles in the field were determined based on production records and information on the development of the fleet in operation.

 

From March 2022 onwards, results of the field study were evaluated in order to determine the distribution of corrosion levels in the field and to prepare a risk evaluation.

 

In March 2022, only one case was identified in the US where poor brake performance was caused by a corroded brake booster.

 

On May 2, 2022, MBAG determined that a potential safety risk could not be ruled out and decided to conduct a recall.

 

MBUSA contacted the agency on May 5, 2022 to inform NHTSA of this safety recall, stop drive instructions and that communications with owners would start as soon as possible.

 

MBAG can confirm there are no crashes, injuries or deaths related to this defect.

 


53 Affected Products 

Vehicles

MAKE MODEL YEAR
MERCEDES BENZ AMG R63 2007
MERCEDES BENZ GL320 2007-2009
MERCEDES BENZ GL350 2010-2012
MERCEDES BENZ GL450 2007-2012
MERCEDES BENZ GL550 2008-2012
MERCEDES BENZ ML320 2007-2009
MERCEDES BENZ ML350 2006-2011
MERCEDES BENZ ML450 2010-2011
MERCEDES BENZ ML500 2006-2007
MERCEDES BENZ ML550 2008-2011
MERCEDES BENZ R320 2007-2009
MERCEDES BENZ R500 2006-2007
MERCEDES-BENZ AMG ML63 2007-2011
MERCEDES-BENZ R350 2006-2012
MERCEDES-BENZ R550 2008

 


54 Associated Documents

Recall 573 Report – May 11, 2022

RCLRPT-22V315-3653.PDF 223.654KB

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Chronology Report

RMISC-22V315-4181.pdf 217.026KB

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Recall Acknowledgement

RCAK-22V315-1723.pdf 691.557KB

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Recall 573 Report

RCLRPT-22V315-9275.PDF 223.385KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V315-7745.pdf 260.894KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V315-4738.pdf 552.523KB

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Remedy Instructions and TSB

RCRIT-22V315-5345.pdf 1640.399KB

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Remedy Instructions and TSB

RCRIT-22V315-1022.pdf 1640.048KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V315-4850.pdf 1649.418KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V315-2312.pdf 1649.276KB

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Recall 573 Report – June 16, 2022

RCLRPT-22V315-9875.PDF 223.684KB

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Remedy Instructions and TSB

RCRIT-22V315-2808.pdf 1863.15KB

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Remedy Instructions and TSB

RCRIT-22V315-1213.pdf 1947.626KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V315-5761.pdf 1947.626KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V315-1718.pdf 1863.15KB

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Recall 573 Report – July 1, 2022

RCLRPT-22V315-3577.PDF 223.679KB

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Owner Notification Letter(Part 577)

RCONL-22V315-3109.pdf 1709.534KB

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Recall Quarterly Report #1, 2022-2

RCLQRT-22V315-8124.PDF 211.152KB

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Remedy Instructions and TSB

RCRIT-22V315-6512.pdf 1636.535KB

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Remedy Instructions and TSB

RCRIT-22V315-4430.pdf 1666.398KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V315-8491.pdf 303.654KB

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ISSUED Renotification Notice

RCRN-22V315-0751.pdf 1885.145KB

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Recall 573 Report – September 8, 2022

RCLRPT-22V315-3208.PDF 252.549KB

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Remedy Instructions and TSB

RCRIT-22V315-8322.pdf 1210.473KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V315-7339.pdf 1677.904KB

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Remedy Instructions and TSB

RCRIT-22V315-2969.pdf 1215.201KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V315-3943.pdf 1684.579KB

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Recall Quarterly Report #2, 2022-3

RCLQRT-22V315-1195.PDF 211.259KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V315-5865.pdf 644.125KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V315-1455.pdf 829.07KB

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Remedy Instructions and TSB

RCRIT-22V315-1342.pdf 502.598KB

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Remedy Instructions and TSB

RCRIT-22V315-7945.pdf 314.989KB

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Recall 573 Report – October 24, 2022

RCLRPT-22V315-2742.PDF 223.772KB

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Recall 573 Report – November 2, 2022

RCLRPT-22V315-8520.PDF 223.808KB

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Recall 573 Report – November 1, 2022

RCLRPT-22V315-6264.PDF 223.806KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V315-5428.pdf 1436.617KB

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Recall Quarterly Report #3, 2022-4

RCLQRT-22V315-2425.PDF 211.355KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V315-0913.pdf 375.144KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V315-8827.pdf 941.294KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V315-1274.pdf 1126.685KB

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Remedy Instructions and TSB

RCRIT-22V315-6450.pdf 1148.618KB

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Remedy Instructions and TSB

RCRIT-22V315-9033.pdf 1142.017KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V315-7174.pdf 1638.901KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V315-7540.pdf 1646.996KB

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Remedy Instructions and TSB

RCRIT-22V315-8094.pdf 905.483KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V315-6220.pdf 1396.691KB

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Remedy Instructions and TSB

RCRIT-22V315-6785.pdf 839.672KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V315-1968.pdf 1437.129KB

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Remedy Instructions and TSB

RCRIT-22V315-0710.pdf 1057.305KB

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Remedy Instructions and TSB

RCRIT-22V315-8861.pdf 1064.08KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V315-2058.pdf 1459.867KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V315-1406.pdf 1565.641KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V315-6181.pdf 1549.383KB

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Recall Quarterly Report #4, 2023-1

RCLQRT-22V315-1316.PDF 211.464KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V315&docType=RCL

 


 

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