Replace Transfer Case – 2020 Mercedes-Benz Sprinter

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This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data Control, and MBUSA-SLP S424HH001, Control of Quality Records. Model 907 with code AR2 (Axle ratio i = 3,923) with code ZG3 (Engageable all-wheel drive with gear reduction) Model 907 with code AR3 (Axle ratio i = 4,182) with code ZG3 (Engageable all-wheel drive with gear reduction) Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Acc. no. Code L 02 1095 Operations: Replace transfer case 2.0hrs 28 900 67 VS3PASSB OL L 02 3282 Operations: Remove underfloor paneling (when working on veh.) 0.2hrs 28 900 67 VS3PASSB OL D28.10-A000-09 1 Transfer case 3 Electrical connector 6 Electrical connector 2 Vent line aDanger Risk of death caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A V-SC-2020120010 1 g Check 1 Check if vehicle is affected by measure. Affected vehicles: Replace transfer case (code: VS3PASSBOL, acc. no.: 28 900 67) Model 907.### #P from 283008 to 292195 SM28.10-D-0008-01AAA i For authorized Mercedes‑Benz service partners, only the entry in the Extended VEGA Application (EVA) system, in the “Current” tab, is decisive. An additional test of the affected vehicles in the workshop information system (WIS) or vehicle list is thereby not necessary. Replace transfer case (1) 2 Raise vehicle. Topical note Special instructions for lifting and supporting vehicle AH00.60-N-0100-01TS f AR00.60-D-1000-04TS 3 Remove underbody paneling. f Model 907 with code XM1 (Noise abatement measures) AR61.30-D-1001TS 4 Remove propeller shaft from front axle differential. f AR41.10-D-0070TSX 5 Detach propeller shaft from transfer case (1). f AR41.10-D-0050TS i Removal: To do so, counterhold propeller shaft, remove screws and detach propeller shaft from output flange of transfer case (1). i Aid of helper required. n Screw, propeller shaft to output flange of transmission/ transfer case BA41.10-N-1001-01TS 6 Disconnect electrical connectors (3, 6). 7 Pull bleed line (2) out of crossmember (arrow). i Do not kink bleed line (2). 8 Support transfer case (1) using major assembly support and mounting plate and secure with tensioning strap. A 000 588 11 62 00 Major assembly mount WS01.00-P-0092B A 000 588 10 62 00 Support plate WS26.00-P-3309B 2 V-SC-2020120010 9 Remove transfer case (1). i Installation: Grease drive shaft gearing. i To do so, remove screws of transfer case (1) from connecting flange to transmission. n Screw, transfer case to connecting flange BA28.10-N-1002-01TSR Anticorrosion grease 40 g / DB supply specification 6834.00 BR00.45-Z-1006-06A 10 Install in the reverse sequence. g Check 11 Check oil level in transfer case (1). f AR28.10-D-1000-26TSX g Automatic transmission fluids (ATF) (specification 236.12) BB00.40-P-0236-12A n Drain screw to transmission housing BA28.40-N-1001-01E n Filling screw to transmission housing BA28.40-N-1002-01E If oil level is not OK: ↓ Correct oil level. d Install 12 Install underbody paneling. f Model 907 with code XM1 (Noise abatement measures) AR61.30-D-1001TS 13 Lower vehicle. n Complete transfer case Number Designation Model 907 with code ZG1 (Engageable all-wheel drive) Model 907 with code ZG3 (Engageable all-wheel drive with gear reduction) BA28.10-N-1002-01TSR Screw, transfer case to connecting flange Nm 28 V-SC-2020120010 3 n Transfer case housing Number Designation Model 907 with code ZG1 (Engageable all-wheel drive) or with code ZG3 (Engageable all-wheel drive with gear reduction) BA28.40-N-1001-01E Drain screw to transmission housing Nm 40 n Transfer case housing Number Designation Model 907 with code ZG1 (Engageable all-wheel drive) or with code ZG3 (Engageable all-wheel drive with gear reduction) BA28.40-N-1002-01E Filling screw to transmission housing Nm 40 n Propeller shaft Number Designation Model 907 except code G42 BA41.10-N-1001-01TS Screw, propeller shaft to output flange of transmission/ transfer case M10x1 Stage 1 Nm 40 Stage 2 ∡° 60 M12x1.5 Stage 1 Nm 40 Stage 2 ∡° 60 Repair materials Number Designation Order number BR00.45-Z-1006-06A Anticorrosion grease 40 g / DB supply specification 6834.00 A 001 989 37 51 10 4 V-SC-2020120010 Parts ordering note Part no. Designation Quantity A 907 280 05 00 Transfer case (with code AR2 (Final drive ratio i = 3.923)) n. B. A 907 280 06 00 Transfer case (with code AR3 (Final drive ratio i = 4.182)) n. B. V-SC-2020120010 5

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