P-B-88.40/92a - Models 204.0/3/9 Permanently Illuminated Star Installation Instructions

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NHTSA ID Number: 10167107

Manufacturer Communication Number: P-B-88.40-92a

Summary

Permanently Illuminated Star Installation Instructions

1 Affected Product

Vehicle

Date: April 2014
Order No.: P-B-88.40/92a
Supersedes P-B-88.40/92
Group: 88

Revision a: Included models: 204.3/9

SUBJECT: Models 204.0/3/9 Permanently Illuminated Star Installation Instructions

Note: These US specific instructions are for the star to be illuminated when the ignition is switched on.

A. Remove Front SAM

Place a piece of tape on the water deflector to prevent damage (Figure 1).
Remove cover from front SAM
Remove the four screws in the front SAM.

Note:

When removing screws:

Use suitable tool (Figure 2): 50 mm T20 Torx bit locally sourced e.g., Milwaukee^® T20 (Figure 2).
Also shown (Figure 2) is Facom^® tools 1\4” ratcheting wrench for the back two screws.

Pull the front of the SAM straight up while shifting it slightly to the left and remove from housing (Figure 3).

Remove connector 11C from front SAM. (Figure 4).
Remove the wire in cavity 13 from 11C. (Figure 4).

Note:

Wire color is: Pink / yellow.

Plug in the wire (A, Firgure 5) from 11C, pin 13 into the cavity of the 2 pin connector (arrow, Figure 5) that came with “Y” adapter harness (A207 820 02 04).

Note:

Ensure the wire from the vehicle is in the same cavity as yellow /red wire of the “Y” harness for the fuse.

Plug the red wire (arrow, Figure 6) from the “Y” adapter harness into cavity 13 on connector 11C.
Plug the 11C connecter back into the front SAM.
Connect Illuminated star wiring harness (A207 820 00 00) connector pin into 2 pin connector (A, Figure 6).
Connect harness (A, Figure 6) into

“Y” adapter harness harness (B).

Insert square rubber stopper (arrow, Figure 7) into the side wall of the SAM box.
Install SAM.

Fit the wire harness for the wiper motor on top of the rubber stopper for the illuminated star harness.
Position the fuse (arrow Figure 8) as shown for future access.
Install cover.
Remove the Star (Figure 9).

Note:

Tilt the star out at the bottom (Figure 9). It does not turn on model 204.

Remove radiator support plastic cover.
Install illuminated star harness and secure into place with cable tie (arrow, Figure 10).
Install radiator support cover.
Connect and install Illuminated star.
Check and verify all connections.
Verify operation.

Parts Information

Qty.	Part Name	Part Number
1	Illuminated star wiring harness	A207 820 00 00
1	“Y” wiring harness	A207 820 02 04
1	Illuminated star	A207 817 04 16

P-B-88.40-92a

https://www.nhtsa.gov/recalls?nhtsaId=10167107

https://static.nhtsa.gov/odi/tsbs/2014/MC-10167107-9999.pdf

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