Inspect Quick Connect Ground Connection – 2023 Mercedes-Benz Sprinter

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March 24, 2024 NHTSA CAMPAIGN NUMBER: 24V225000

Improperly Secured 12-Volt Ground Connection

An overheated ground connection can increase the risk of a fire, and a loss of drive power can increase the risk of a crash.

 

NHTSA Campaign Number: 24V225

Manufacturer Daimler Vans USA, LLC

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 99

 

Summary

Daimler Vans USA, LLC (DVUSA) is recalling certain 2023 Mercedes-Benz Sprinter vehicles. A 12-Volt ground connection may not be secured properly, which can result in the ground connection overheating and a loss of drive power.

 

Remedy

Dealers will inspect and repair the 12-Volt ground connection, as necessary free of charge. Owner notification letters are expected to be mailed May 3, 2024. Owners may contact DVUSA customer service at 1-877-762-8267. DVUSA’s number for this recall is VS3HVERSL.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check for Daimler Vans Recalls

 


DATE: March, 2024

2024030018

Inspect Quick Connect Ground Connection

This is to notify you of a Recall Campaign to inspect the quick connect ground connection on approximately 99 MY 2023 Sprinter Vans.

The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers.

All affected VINs will be flagged as “PENDING” in VMI and cannot be sold.

 

Issue

Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Sprinter (907 platform) vans, the 12V ground connection quick-release fastener might not be fastened properly. In this case, the quick-release fastener might loosen over time and the electrical resistance on this connection might increase. As a result, a risk of fire cannot be ruled out. In addition, the vehicle may lose power without warning.

 

What We’re Doing

MBUSA is conducting a voluntary recall. As a precautionary measure, an authorized Mercedes-Benz Sprinter dealer will check the mounting of the quick-release fastener of the 12V ground connection on the affected vehicles and rework it, if necessary.

 

Remedy

Remedy is not yet available

 

Given this notice, it is a violation of Federal law for a dealer to sell or lease any new vehicles in dealer inventory covered by this notification until the vehicle has been repaired.

Loaner and demonstrator vehicles may continue to be driven, but must not be retailed until repaired.

Additionally, given this notice, it is a violation of Federal Law for rental companies to rent vehicles covered by this notification until the vehicle has been repaired.

 

Customer Notification Timeline

An owner notification letter to be mailed in May, 2024.

 


In May 2023, MBAG initiated an investigation into a single Sprinter (907 platform) vehicle that lost propulsion during internal, post-production quality feedback testing. During its review of the vehicle, MBAG identified that the quick-release fastener was not attached to the 12V ground connection. MBAG therefore hypothesized that the push-pull-push check used to confirm the secured force of this fastener to the 12V ground connection was not performed in accordance with specifications. As a consequence, MBAG implemented an additional step requiring workers to document that they performed the push-pull-push check as a means of validating that this step was completed during production.

From June until September 2023, MBAG conducted a review of the production facility and vehicle assembly processes seeking to evaluate its hypothesis and identify other factors that potentially might lead to the observed issue. MBAG did not identify any deviations from its production process specifications.

Investigation and analyses determined that an individual employee had failed to perform the push-pull-push check of this mounting during production during a limited production period.

Based on a review of its production records, MBAG confirmed that this employee was responsible for performing the push-pull-push check on the vehicle where this issue was identified. Based on that determination, in beginning of September 2023, MBAG conducted a plant rework campaign to ensure that the quick release fastener was secured in accordance with specifications in potentially affected vehicles that remained in MBAG’s control.

From December 2023 until February 2024, MBAG conducted testing and analyses that determined that if the quick-release fastener became disconnected from the 12V ground connection, it could affect the power supply to the vehicle, which could cause the vehicle to lose propulsion and come to a standstill. Further analyses determined that if the fastener loosened, but remained attached to the 12V ground connection, it could potentially result in increased resistance at the 12V ground connection, which could in some instances contribute to an increased risk of a fire. Throughout MBAG’s investigations and review, it received no field reports worldwide of stalling or fires related to the mounting of the quick-release fastener.

On March 15, 2024, MBAG determined that a potential safety risk cannot be ruled out and decided to conduct a recall.

MBAG is not aware of any warranty claims, field or service reports, or reports of property damage, fatality, or injury related to this defect worldwide.

 


4 Affected Products

Vehicles

MAKE MODEL YEAR
MERCEDES-BENZ SPRINTER 1500 2023
MERCEDES-BENZ SPRINTER 2500 2023
MERCEDES-BENZ SPRINTER 3500 2023
MERCEDES-BENZ SPRINTER 4500 2023

 


4 Associated Documents

Manufacturer Notices(to Dealers,etc)

RCMN-24V225-8930.pdf 158.34KB

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Chronology Report

RMISC-24V225-1268.pdf 56.171KB

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Recall Acknowledgement

RCAK-24V225-6872.pdf 645.374KB

 


Defect Notice 573 Report

RCLRPT-24V225-6118.PDF 212.956KB

 


Latest Recalls Documents

For the Latest and Most recent Recall Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=24V225&docType=RCL

 


 

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