Braking May Require Increased Force – 2024 Mercedes-Benz GLE 450e Plug-in Hybrid (PHEV)

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December 1, 2023 NHTSA CAMPAIGN NUMBER: 23V807000

Braking May Require Increased Force

Extended stopping distance can increase the risk of a crash.

 

NHTSA Campaign Number: 23V807

Manufacturer Mercedes-Benz USA, LLC

Components ELECTRONIC STABILITY CONTROL, SERVICE BRAKES, HYDRAULIC

Potential Number of Units Affected 2,797

 

Summary

Mercedes-Benz USA, LLC (MBUSA) is recalling certain 2024 GLE 450e Plug-in Hybrid (PHEV) vehicles. Due to a software error in the electronic stability program (ESP), the force required to stop the vehicle may increase, possibly requiring an extended distance to stop.

 

Remedy

Dealers will update the ESP control unit software, free of charge. Owner notification letters are expected to be mailed January 30, 2024. Owners may contact MBUSA customer service at 1-800-367-6372.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Mercedes-Benz has a Recall

 


February 9, 2024

2024010002

Update ESP Control Unit Software

This is to notify you of the Recall Campaign Launch to update the ESP control unit software in 2,797 Model Year (“MY”) 2024 GLE (167 platform) vehicles. The recall campaign will be visible on the www.NHTSA.gov website and may generate questions from customers. Affected VINs will be flagged in VMI as “OPEN” on February 9, 2024.

 

Issue

Mercedes-Benz AG, the manufacturer of Mercedes-Benz vehicles, has determined that on certain MY24 GLE Plug-in-Hybrid (167 platform) vehicles, the brake force boost by the ESP control unit might not meet current production specifications. Under specific conditions, such as driving in full electric mode during wet weather conditions, the required brake pedal force might be increased. If the driver does not apply the increased brake pedal force, the braking distance might be temporarily extended, which could increase the risk of a crash.

 

What We’re Doing

MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will update the ESP control unit software in the affected vehicles.

 

Parts

The remedy is available and can be performed.

 

Given this notice, it is a violation of Federal law for a dealer to sell or lease any new vehicles in dealer inventory covered by this notification until the vehicle has been repaired. Once the remedy is available, the vehicles will be flagged as “OPEN” and Work Instructions will be available in NetStar VMI and Xentry Portal. Once the repair is complete, the vehicle may be sold or leased.

Loaner and demonstrator vehicles may continue to be driven, but must not be retailed until repaired. As a matter of normal service process, please check for other repair measures which might be applicable to the vehicle(s).

Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent new vehicles covered by this notification until the vehicle has been repaired.

 

Customer Notification Timeline

Customer letters will be mailed on or before February 29, 2024.

 


Update ESP Control Unit Software

  • Always use the latest XENTRY Diagnosis software release with all available add-ons.
  • Follow the operation steps exactly as described in XENTRY Diagnosis.
  • Use a charger to ensure sufficient power supply to the vehicle’s on-board electrical battery system (greater than 12.5 V).
  • If XENTRY Diagnosis is already connected to the vehicle, start with Work Procedure Step 2.

If two or more software updates or SCN codings are performed during a single workshop visit, operation items 02-4762 and 02-5058 may be invoiced only on one of the workshop orders.

 

Work Procedure

  1. Connect XENTRY Diagnosis.
  2. Update Electronic Stability Program (ESP®) (N30/4) control unit software.

To do this, select menu item “Quick test view → N30/4 – Electronic Stability Program (ESP®) → Adaptations → Control unit update → Update of control unit software”.

Then follow the user guidance in XENTRY Diagnosis.

  1. Disconnect XENTRY Diagnosis.

 


Chronology Supplement for ODI 23-00855-30123-10

December 1, 2023 (Original Submission):

In February 2022, MBAG investigated isolated field reports, from outside the US, alleging that the braking system in certain GLE vehicles did not respond as expected during operation.

MBAG began its analysis by conducting a detailed review of field data and examining vehicles identified in the field reports. At that time, MBAG was unable to identify a failure mechanism that might result in the reported issue.

MBAG conducted extensive further investigations through April 2023, including simulations of field and environmental conditions during endurance and wind tunnel tests that it suspected could trigger the reported failure. As part of these analyses and tests, MBAG explored whether factors such as weather conditions, the driving profile of the vehicle and wear to the braking system might contribute to the alleged issues. Due to the complexity and numerous environmental influences that contribute to the issue, MBAG was unable to reproduce the alleged phenomenon during this investigation.

MBAG launched a Black Belt project and team to analyze other processes or factors that may have contributed to the alleged occurrences. This team reviewed available data and hypothesized that, in certain driving conditions, the ESP control unit might not provide sufficient brake support. During the next several months, MBAG validated this hypothesis using technical reviews as well as analyses of field data from newly identified reports of the alleged issue from outside the US.

In September and October 2023, MBAG analyzed production records pertaining to this ESP control unit software version to identify the population of potentially affected vehicles in the field. Additionally, MBAG initiated a plant rework action to update the ESP control unit software in potentially affected vehicles that remained in MBAG’s control.

On November 24, 2023, MBAG determined that a potential safety risk could not be ruled out and decided to conduct a recall.

MBAG is not aware of warranty claims, field or service reports, or reports of property damage, death, or injury related to this defect in the US.

 

December 4, 2023 Amendment:

Mercedes-Benz USA (“MBUSA”) was notified by MBAG there was a minor population change from 2,770 to 2,797 vehicles. An increase of 27 vehicles. The model and model year remains the same as the original submission and no changes are necessary in this regard.

 


1 Affected Product

Vehicle

MAKE MODEL YEAR
MERCEDES-BENZ GLE450 E 2024

 


7 Associated Documents

Recall 573 Report – December 4, 2023

RCLRPT-23V807-5655.PDF 214.844KB

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Chronology Report

RMISC-23V807-4698.pdf 99.041KB

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Recall Acknowledgement

RCAK-23V807-5364.pdf 645.437KB

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Amended Chronology Report

RMISC-23V807-2194.pdf 110.934KB

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Defect Notice 573 Report

RCLRPT-23V807-7921.PDF 214.84KB

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Manufacturer Notices(to Dealers,etc)

RCMN-23V807-5363.pdf 112.052KB

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Issued Interim Owner Notification Letter (Part 577)

RIONL-23V807-6873.pdf 243.102KB

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Latest Recalls Documents

For the Latest and Most recent Recall Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V807&docType=RCL

 


 

Mercedes-Benz Reprogramming

J2534 Pass-Thru

All information in regard to Mercedes-Benz J2534 compliant software is available free of charge and found under the MB Workshop Resources tab on the home page of www.startekinfo.com

J2534 complaint software for Mercedes-Benz vehicles is available for purchase from Mercedes-Benz USA.

In order to use the J2534 complaint software for Mercedes-Benz vehicles, the purchaser must furnish their own:

  • Windows based PC or laptop*
  • J2534 compliant interface box*1*

*Must be purchased from a third party company and are not available from Mercedes-Benz USA LLC.

*1* suggested listing of J2534 interface boxes is located within the J2534 Pass-Thru User’s Manual which is posted for view without cost under the MB Workshop Resources tab on the home page of www.startekinfo.com

 

Vehicle Coverage

J2534 complaint software for Mercedes-Benz vehicles has coverage for all required functions associated to reprogramming, initialization, and fault clearing of emission control modules (engine and transmission) fitted to vehicles 2004 Model Year and newer. Additionally all access and functionality required in regard the configuration via SCN Coding and/or CVN Coding is covered.

J2534 complaint software for Mercedes-Benz vehicles is delivered via DVD media which is delivered monthly for the license term of one year upon purchase.

  • All control unit software (reprogramming calibrations) is contained within J2534 DVD media.

 

Terms and conditions

J2534 complaint software for Mercedes-Benz vehicles is purchased in 1-year license increments. During that license term the user will receive an initial software package, license key, SCN/CVN Coding information/access as well as monthly updates via DVD media.

  • Additional updates of software after the 1st year can be purchased at additional cost, however are not required for the system to continue functioning.

For pricing and additional information via the internet, please refer to the information at the beginning of this section.

 

Braking May Require Increased Force - 2024 Mercedes-Benz GLE 450e Plug-in Hybrid (PHEV) | small light CarDAQ-Plus - PassThru J2534 Vehicle Reflash Hardware
Braking May Require Increased Force - 2024 Mercedes-Benz GLE 450e Plug-in Hybrid (PHEV) | small light CarDAQ-M Modular PassThru J2534 Vehicle Reflash Hardware
Braking May Require Increased Force - 2024 Mercedes-Benz GLE 450e Plug-in Hybrid (PHEV) | small light CarDAQ-Plus 3
Braking May Require Increased Force - 2024 Mercedes-Benz GLE 450e Plug-in Hybrid (PHEV) | small light Bosch Automotive Tools MTECH2 Mastertech II J2534
Braking May Require Increased Force - 2024 Mercedes-Benz GLE 450e Plug-in Hybrid (PHEV) | small light Autel (AULMF2534) MaxiFlash Pro
Braking May Require Increased Force - 2024 Mercedes-Benz GLE 450e Plug-in Hybrid (PHEV) | small light Drew Technologies (DRWCDPLUSKIT) CarDAQ-Plus J2534 Flash Reprogramming Kit
Braking May Require Increased Force - 2024 Mercedes-Benz GLE 450e Plug-in Hybrid (PHEV) | small light RAP2 OEM J2534 Remote Reprogramming Tool
Autel MaxiFlash Elite VCI J2534 Pass-Thru ECU Programming Tool
Braking May Require Increased Force - 2024 Mercedes-Benz GLE 450e Plug-in Hybrid (PHEV) | small light BOSCH Automotive Tools MTECH2 Mastertech II J2534 VCI
Braking May Require Increased Force - 2024 Mercedes-Benz GLE 450e Plug-in Hybrid (PHEV) | small light Autel MaxiFlash VCI Vehicle Communication Interface J2534 PassThru ECU Programming Device Bluetooth Connection Internet Update Support CAN FD, 4 CAN Channels, DoIP, D-PDU Works with PC or Autel MS909
Braking May Require Increased Force - 2024 Mercedes-Benz GLE 450e Plug-in Hybrid (PHEV) | small light GODIAG J2534

 

www.startekinfo.com

 


 

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