Rework the Primary Bulkhead Sealing – 2021 Mercedes-Benz S-Class

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March 24, 2023 NHTSA CAMPAIGN NUMBER: 23V200000

Disabled Safety Features from Water Intrusion

Disabled safety features, including seat belt tightening and seat adjustments, can increase the risk of injury in a crash.

 

NHTSA Campaign Number: 23V200

Manufacturer Mercedes-Benz USA, LLC

Components STRUCTURE, ELECTRICAL SYSTEM

Potential Number of Units Affected 6

 

Summary

Mercedes-Benz USA, LLC (MBUSA) is recalling certain 2021 Maybach S580 and S580 vehicles. The bulkhead that separates the engine compartment from the passenger compartment may not have been properly sealed, causing water to drain into the passenger compartment. Water intrusion into the foot wells may cause corrosion and/or short circuits to electrical components, disabling safety features, including seat belt tightening and seat adjustments (PreSafe system).

 

Remedy

Dealers will repair the bulkhead front wall sealing, free of charge. Owner notification letters were mailed May 12, 2023. Owners may contact MBUSA customer service at 1-800-367-6372. MBUSA’s number for this recall is 2023040009.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Mercedes-Benz has a Recall

 


April 28, 2023

2023040009

Rework the Primary Bulkhead Sealing

This is to notify you of the Recall Campaign Launch to rework the primary bulkhead sealing on 6 Model Year (“MY”) 2021 S-Class (223 platform) vehicles. The recall campaign will be visible on the www.NHTSA.gov website and may generate questions from customers.  Affected VINs will be flagged in VMI as “OPEN” on April 28, 2023.

 

Issue

Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2021 S-Class (223 platform) vehicles, the primary bulkhead sealing might not meet the specifications for water intrusion.  In this case, water exposure might lead to water ingress into the vehicle’s interior and cause corrosion on electrical contacts and/or short circuits or leakage currents. As a result, the function of the PreSafe system (e.g. seatbelt tightening and seat adjustment) might be impaired which could increase the risk of injury in the event of a crash. In addition, it may not be possible to restart a parked vehicle.  When the issue occurs, the customer might notice damp carpets in the front footwells or fogged windows. The driver might also be made aware through a warning message in the instrument cluster.

 

What We’re Doing

MBUSA will conduct a voluntary recall.  An authorized Mercedes-Benz dealership will rework the primary bulkhead sealing on the affected vehicles.

 

Parts

The remedy is available and can be performed.

 

Given this notice, it is a violation of Federal law for a dealer to sell or lease any new vehicles in dealer inventory covered by this notification until the vehicle has been repaired. Once the remedy is available, the vehicles will be flagged as “OPEN” and Work Instructions will be available in NetStar VMI and Xentry Portal. Once the repair is complete the vehicle may be sold or leased.

Loaner and demonstrator vehicles may continue to be driven, but must not be retailed until repaired. As a matter of normal service process, please check for other repair measures which might be applicable to the vehicle(s).

Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent new vehicles covered by this notification until the vehicle has been repaired.

 


Rework the Primary Bulkhead Sealing

Work Procedure 

  1. Remove left and right wiper arms.

For basic data, see AR82.30-P-6100S

 

  1. Remove air/water duct under windshield and struts (A, B and C, Figure 1).

For basic data, see AR82.30-P-0001S

 

  1. Check removed air/water duct.

 

  1. Unscrew ground line at firewall (Figure 3).

 

  1. Cut off an approx. 2 cm wide section of insulating mat as shown (Figure 4).  Cut off insulating mat below ground bolt.

 

  1. Bond insulating mat at cut edge to firewall using Teroson adhesive and also coat cut edge with Teroson adhesive (Figure 5, 6).

 

  1. Screw ground line onto firewall again (Figure 7).

 

  1. From the firewall side, feed water deflector under wiper linkage until it is positioned as shown (Figure 8, 9).

 

  1. Water deflector is moved under wiper linkage towards vehicle center (Figure 10) until corner of water deflector is in contact with mounting support of strut.

 

  1. On the driver’s side, the water deflector is folded in directly behind the end of the butyl tape so that the fold is in contact with the brake booster (Figure 11).

 

  1. Fold water deflector at front side as shown so that hoses are covered (Figure 12).

 

  1. Engage water deflector as shown at mount of wiper linkage (Figure 13, 14).

 

  1. Remove wax paper from butyl tape and bond water deflector to firewall (Figure 15).

 

  1. Install struts (B and C, Figure 17). For basic data, see AR82.30-P-0001S

 

  1. Wrap water deflector around strut (C, Figure 18) so that strut is tightly enclosed.

 

  1. Remove butyl tape and bond tongue of water deflector under tension to strut (C, Figure 19, 20 and 21) so that it fits closely with strut.

 

  1. Install strut (A, Figure 22).

 

  1. Check whether water deflector is in contact at relevant locations (Figure 23), and correct if necessary.

 

  1. Install air/water duct and wiper arms (Figure 24).

For basic data, see AR82.30-P-6100S

 

Primary Parts Information

Qty. Part Name Part Number
As required (1) Air/water duct LHD under windshield wiper with code 874 A 223 831 23 00
As required (1) Air/water duct LHD under windshield wiper without code 874 A 223 831 62 00
1 Sealing adhesive A 003 989 01 71 09
1 Water deflector LHD A 223 835 28 00

 

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Chronology :

In July 2020, MBAG’s standard quality control testing found that under certain conditions, water might ingress into the vehicle’s interior. MBAG immediately initiated analyses to determine the root cause. These analyses indicated a leak in the area of the water drain at the primary bulkhead.

In October 2020, improvements were implemented in the production to the water drain and the sealing of the primary bulkhead in order to prevent potential water leakage into the vehicle.

From October 2020 until June 2021, MBAG monitored and analyzed production vehicles to validate the effectiveness of the countermeasures. Subsequently, MBAG initiated plant actions to identify potentially affected vehicles.

In parallel, MBAG investigated the potential effects of the observed issue on electrical connections and components in the area surrounding the front wall. This complex analysis of potential consequences continued until mid 2022.

Throughout MBAG’s investigations and review, it has received no field reports of water ingress due to the seal of the front wall, worldwide. Nonetheless, MBAG conducted internal studies to determine whether the observed issue could occur in the field. These studies concluded in early 2023 that in rare scenarios involving high water exposure, water leakage through the primary bulkhead could occur in certain vehicles manufactured prior to the drain and sealing changes implemented in production.

In early 2023, MBAG reviewed production records and plant actions to identify the population of potentially affected vehicles.

On March 17, 2023, MBAG determined that a potential safety risk cannot be ruled out and decided to conduct a recall.

MBAG can confirm there are no warranty claims, field or service reports, and other information (such as the numbers of deaths and/or injuries) related to this issue in the USA.

 


2 Affected Products

Vehicles

MAKE MODEL YEAR
MERCEDES-BENZ MAYBACH S580 2021
MERCEDES-BENZ S580 2021

 


12 Associated Documents

Defect Notice 573 Report

RCLRPT-23V200-5079.PDF 215.703KB

 


Recall Acknowledgement

RCAK-23V200-1050.pdf 645.331KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-23V200-2242.pdf 162.956KB

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Manufacturer Notices(to Dealers,etc)

RCMN-23V200-2694.pdf 1357.666KB

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Remedy Instructions and TSB

RCRIT-23V200-3010.pdf 1240.437KB

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Recall 573 Report – April 28, 2023

RCLRPT-23V200-6157.PDF 215.702KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-23V200-8645.pdf 297.822KB

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Recall Quarterly Report #1, 2023-2

RCLQRT-23V200-2846.PDF 211.138KB

 


Recall 573 Report – July 27, 2023

RCLRPT-23V200-4903.PDF 215.715KB

 


Recall 573 Report – July 27, 2023

RCLRPT-23V200-7063.PDF 215.72KB

 


Recall Quarterly Report #2, 2023-3

RCLQRT-23V200-8744.PDF 211.373KB

 


Recall Quarterly Report #3, 2023-4

RCLQRT-23V200-5837.PDF 211.461KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V200&docType=RCL

 


 

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