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July 11, 2022 NHTSA CAMPAIGN NUMBER: 22V491000
Incorrectly Connected Wiring May Cause Fire
An electrical surge can increase the risk of a fire.
NHTSA Campaign Number: 22V491
Manufacturer Daimler Vans USA, LLC
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 2
Summary
Daimler Vans USA, LLC (DVUSA) is recalling certain 2021 Mercedes-Benz Sprinter 2500 vehicles. The generator wiring harness may be incorrectly connected to the electric power steering, which can result in an electrical surge.
Remedy
Dealers will inspect and correct the wiring harness connection, as necessary, free of charge. Owner notification letters were mailed August 10, 2022. Owners may contact DVUSA at 1-877-762-8267. DVUSA’s number for this recall is VS3LE54ELE.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check for Daimler Vans Recalls
2022080003
Check Generator and Steering Wiring Harness Connections
This is to notify you of the Recall Campaign launch to check the connection of the generator and the electric power steering harnesses on 2 MY 2021 Mercedes-Benz Sprinter vans. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. All affected VINs will be flagged “OPEN” in VMI and cannot be sold until the recall has been remedied.
Issue
Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Sprinter (platform 907) vehicles, the wiring harness of the generator may have been interchanged with the wiring harness of the electric power steering system. In the event of an additional electrical fault (e.g. unrelated damage to the steering wiring harness), the interchange of the two different fused lines could result in an overload of the wiring harness of the electric power steering. As a consequence, a risk of fire cannot be completely ruled out.
What We’re Doing
An authorized Mercedes-Benz dealer will check the connection of the harnesses on the affected vehicles and correct it, if necessary.
Parts
Parts are not required for repair.
Customer Notification Timeline
An owner notification letter to be mailed in late August, 2022.
Chronology of Defect:
At the beginning of June 2021, MBAG became aware of a single instance in which the wiring harness of the generator had been interchanged with the wiring harness of the electric power steering system. MBAG immediately launched an investigation into this issue to check whether this was an isolated case.
In the course of this investigation, it was determined that a new cable duct version for the connection of the wiring harnesses for the generator and electric power steering system was introduced on May 31, 2021. In the course of this optimization, employees may have inadvertently interchanged the wiring harnesses intended for the generator and the electric power steering system. Accordingly, MBAG implemented additional training concerning the correct assembly process.
MBAG also implemented a plant rework campaign to rework all potentially affected vehicles.
In addition, MBAG commenced further analyses into potential consequences associated with an inadvertent interchange of the generator and electric power steering wiring harnesses.
In November 2021, analyses were conducted to determine the affected vehicle population.
At that time, no vehicles were identified to be potentially affected for the US market.
On February 2, 2022, MBAG determined that a potential safety risk cannot be ruled out and decided to conduct a recall in international markets. On February 9, 2022, MBAG notified NHTSA of the foreign recall campaign. The foreign recall campaign was launched in March 2022.
On April 27, 2022, a vehicle in plant access that should have been included in the initial affected vehicle population was identified.
Based on its identification of this additional vehicle, MBAG launched further analyses to determine whether this was an isolated case. Through this investigation, MBAG determined that additional wiring configurations in the generator and electric steering system should have potentially been included in the determination for the initial recall population. Accordingly, MBAG undertook a comprehensive analysis of the additional wiring configurations to determine the recall population.
On July 1, 2022, MBAG decided to extend the vehicle population included in the recall, which includes 2 Sprinter vehicles in the US market. MBAG has not received any field complaints or other reports of injuries, crashes, or property damage associated with this issue in the US market or international markets.
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
MERCEDES-BENZ | SPRINTER 2500 | 2021 |
8 Associated Documents
Recall Acknowledgement
RCAK-22V491-4507.pdf 645.155KB
Chronology Report
RMISC-22V491-0103.pdf 51.846KB
Recall 573 Report
RCLRPT-22V491-6298.PDF 213.545KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V491-4947.pdf 891.939KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V491-2987.pdf 175.73KB
Recall Quarterly Report #1, 2022-3
RCLQRT-22V491-2340.PDF 211.14KB
Recall Quarterly Report #2, 2022-4
RCLQRT-22V491-8132.PDF 211.239KB
Recall Quarterly Report #3, 2023-1
RCLQRT-22V491-3367.PDF 211.324KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V491&docType=RCL
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August, 2022 IMPORTANT SAFETY RECALL This notice applies to your vehicle VIN: Inspect Generator and Steering Wiring Harness Connections NHTSA Recall ID: 22V491 • A remedy is available for your vehicle. • Schedule an appointment with your authorized Mercedes-Benz Sprinter dealer as soon as possible. • This repair will be provided free of charge, Dear Mercedes-Benz Sprinter Owner: This notice is being sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz Sprinter vans, has decided that a defect which relates to motor vehicle safety exists in certain Model Year (“MY”) 2021 Mercedes-Benz Sprinter vehicles. Our records indicate that your vehicle is included in the affected population of vehicles. What is the issue? The generator wiring harness may have been incorrectly connected to the electric power steering system wiring harness which can result in an electrical surge. An electrical surge can increase the risk of a fire. What will your Mercedes-Benz Dealer do? An authorized Mercedes-Benz Sprinter dealer will inspect the connection of the harnesses and correct it, if necessary. This could take approximately 1 hour. This service will be provided free of charge. You may be asked for your 17-digit Vehicle Identification Number (VIN) which for your convenience is located above your name at the top of this letter. Steps to take. For additional information and to schedule an appointment, please contact your preferred authorized Mercedes-Benz Sprinter dealer at your earliest convenience. To locate the nearest Mercedes-Benz Sprinter dealer, visit https://www.mbvans.com/en/dealers or call 1-800 FOR-MERCEDES (1-800-367-6372). Please mention you are scheduling an appointment to inspect the generator and steering wiring harness connections under Recall Campaign #2022080003 A VIN-based recall lookup tool on our website offers a search feature that will indicate whether a vehicle has been subject to a safety recall, and whether that vehicle has had the free remedy performed. Please visit www.mbvans.com/en /recall-information. Should you have any questions, please contact your authorized Mercedes-Benz Sprinter dealer. We apologize for any inconvenience this may have caused and look forward to taking care of this important safety issue immediately. Sincerely, Mercedes-Benz USA Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 Phone: (770) 705-0600 gf Additional Information for Owners: If an authorized Mercedes-Benz dealer for any reason is unable to remedy the situation without charge, or within a reasonable amount of time, pursuant to law 49 U.S.C. Chapter 301 , you may submit a complaint to the Administrator, National Highway Traffic Safety Administ ration, 1200 New Jersey Avenue, S.E., Washington, D.C. 20590 or call the toll-free Auto Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153); or go to https: //www .safercar.gov. If this is a leased vehicle and the lessor and registered owner receive this notice, please forward t his information by fi rst class mail to the lessee within 10 business days to comply with Federal Regulations. IMPORTANT VIN: If for any reason YOU NO LONGER OWN THIS VEHICLE OR have a CHANGE OF ADDRESS, please COMPLETE THE SECTION BELOW, place in the ENCLOSED ENVELOPE, and DROP IN ANY MAIL BOX. If possible, provide the name and address of the present owner so that we may contact them. □ EXPORTED □ LEASE, VEHICLE RETURNED □ SCRAPPED □ SOLD □ STOLEN □ OTHER _________ _ □ NEW OWNER INFORMATION OR □ MY NEW NAME OR ADDRESS IS: I I I I I I I I I I I I I I Last Name, First Name I I I I I I I I I I I I I I ■ Street I I I I I I I I I I ■ ■ City State ZIP I I I I I I I I I I I I I I Email Address I I I I I I I I I I I I I I Phone (numbers only) Mobile (numbers only) ———————————– ————————————————— Date Signature 00 PLEASE DO NOT DETACH. RETURN COMPLETE LffiER •••• DO NOT USE THE ENCLOSED ENVELOPE FOR OTHER CORRESPONDENCE Mercedes-Benz USA, LLC A Mercedes-Benz Group AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 Phone: (770) 705-0600 I I I I Apt I I I I I I
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Launch Recall Campaign Notification
Classified as MB Internal TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers FROM: Anthony Washington, Department Manager, Regulations and Certifications Re: Launch Recall Campaign Notification Check Generator/Steering Harness Connections Model – Sprinter 907 Model Year – 2021 VS3LE54ELE DATE: August, 2022 IMPORTANT RECALL CAMPAIGN INFORMATION Please see the attached documents related to the campaign listed above. Classified as MB Internal Campaign No. : Campaign Desc. : Check Generator and Steering Wiring Harness Connections 2022080003 VS3LE54ELE This is to notify you of the Recall Campaign launch to check the connection of the generator and the electric power steering harnesses on 2 MY 2021 Mercedes-Benz Sprinter vans. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. All affected VINs will be flagged “OPEN” in VMI and cannot be sold until the recall has been remedied. Background Issue Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Sprinter (platform 907) vehicles, the wiring harness of the generator may have been interchanged with the wiring harness of the electric power steering system. In the event of an additional electrical fault (e.g. unrelated damage to the steering wiring harness), the interchange of the two different fused lines could result in an overload of the wiring harness of the electric power steering. As a consequence, a risk of fire cannot be completely ruled out. What We’re Doing An authorized Mercedes-Benz dealer will check the connection of the harnesses on the affected vehicles and correct it, if necessary. Parts Parts are not required for repair. Vehicles Affected Vehicle Model Year(s) 2021 Vehicle Model Sprinter Vehicle Populations Population 2 Dealer Inventory 0 Given this notice, it is a violation of Federal law for a dealer to sell or lease any new Sprinter vehicles in dealer inventory covered by this notification until the vehicle has been repaired. Loaner and demonstrator vehicles may continue to be driven, but must not be retailed until repaired. Additionally, given this notice, it is a violation of Federal Law for rental companies to rent new Sprinter vehicles covered by this notification until the vehicle has been repaired. Next Steps/Notes Customer Notification Timeline An owner notification letter to be mailed in late August, 2022. AOMS/SOMS AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Rental Fleet Partners This recall may affect vehicles in your fleet. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred MBUSA dealer. While we regret any inconvenience this may cause, we are determined to maintain a high level of vehicle quality and customer satisfaction. V-RC-2019050017 Campaign No. 2022080003, August, 2022 TO: SUBJECT: ALL MERCEDES-BENZ CENTERS Model 907 Sprinter, Model Year 2021 Check generator and steering wiring harness connections MBAG has determined that on certain Sprinter (platform 907) vehicles, the wiring harness of the generator may have been interchanged with the wiring harness of the electric power steering system. In the event of an additional electrical fault (e.g. unrelated damage to the steering wiring harness), the interchange of the two different fused lines could result in an overload of the wiring harness of the electric power steering. As a consequence, a risk of fire cannot be completely ruled out. An authorized Mercedes-Benz dealer will check the connection of the harnesses on the affected vehicles and correct it, if necessary. Prior to performing this Recall Campaign: • Please check VMI to determine if the vehicle is involved in the Campaign and if it has been previously repaired. • Please review the entire Recall Campaign bulletin and follow the repair procedure exactly as described. Please note that Recall Campaigns do not expire and may also be performed on a vehicle with a vehicle status indicator. Approximately 2 vehicles are involved. Order No. V-RC-2022080003 This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data Control, and MBUSA-SLP S424HH001, Control of Quality Records. Model 907 except code ZG1 (Engageable all-wheel drive) except code ZG3 (Engageable all-wheel drive with gear reduction) Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Damage Code Code L 02 0892 Operations: Check screw connection of wiring harness for starter-alternator 0.2 hrs 54 913 06 VS3LE54EL E L 02 3282 Operations: Remove underfloor paneling (when working on veh.) 0.2 hrs 54 913 06 VS3LE54EL E L 02 0893 Operations: Correct screw connection of wiring harness for starter-alternator (after check) 0.2 hrs 54 913 06 VS3LE54EL E L 02 2726 Operations: Disconnect/connect ground line of onboard electrical system battery (when working on veh.) 0.2 hrs 54 913 06 VS3LE54EL E L 02 2727 Operations: Disconnect/connect ground line of onboard electrical system battery (when working on veh.) with code E30 0.1 hr 54 913 06 VS3LE54EL E D54.18-A048-79 1 Cover 3 Electrical line 2 Electrical line 4 Nuts V-RC-2022080003 1 aDanger Risk of death caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A Notice Information on preventing damage to electronic components due to electrostatic discharge AH54.00-P-0001-01A g Check 1 Check if vehicle is affected by measure. Affected vehicles: Check wiring SM54.18-D-0088-01AAA harness screw connection for starter alternator (code: VS3LE54ELE, acc. no.: 54 913 06) Model 907.### ## as of 364677 to 370750 e Remove 2 Raise vehicle. Notice Special instructions for lifting and supporting vehicle AH00.60-D-0100-01KTS f AR00.60-D-1000-04TS 3 Remove underfloor paneling at left. Model 907 with code XM1 (Noise abatement measures) f AR61.30-D-1001-02TS 4 Remove cover (1). l Clip remover 452 589 01 63 00 g Check 5 Check screw connection of wiring harness for starter-alternator. i To do so, check whether electric lines (2, 3) are installed as shown. The cross sections of the electric lines (2, 3) that are screwed to one other must be the same. Lugs (arrows) must line up with guides. If electric lines (2, 3) are correctly screwed to each other, ↓ continue with operation step 10 and finish measure. If electric lines (2, 3) are not correctly screwed to each other, ↓ continue with operation step 6. 2 V-RC-2022080003 Correct threaded connection 6 Detach ground line of on-board electrical system battery. f AR54.10-D-0029TS 7 Remove nuts(4). i Nuts (4) can be reused. 8 Position electric lines (2, 3) correctly. i Observe the following: The cross sections of the electric lines (2, 3) that are screwed to one other must be the same. Lugs (arrows) must line up with guides. 9 Attach nuts (4). n Nut, positive line to battery positive line connection on underbody BA54.18-Z-1002-02KTS d Install 10 Install cover (1). 11 Install underfloor paneling at left. Model 907 with code XM1 (Noise abatement measures) f AR61.30-D-1001-02TS 12 Lower vehicle. 13 Connect ground line of on-board electrical system battery. If screw connection for starter-alternator wiring harness was not correct. f AR54.10-D-0029TS n Wiring harness Number Designation Model 907 BA54.18-Z-1002-02KTS Nut, positive line to battery positive line connection on underbody Nm 16 452 589 01 63 00 Clip remover V-RC-2022080003 3
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-491 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Daimler Vans USA, LLC Submission Date : JUL 08, 2022 NHTSA Recall No. : 22V-491 Manufacturer Recall No. : VS3LE54ELE Manufacturer Information : Manufacturer Name : Daimler Vans USA, LLC Address : One Mercedes-Benz Drive Sandy Springs GA 30328 Company phone : 8777628267 Population : Number of potentially involved : 2 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2021 Mercedes-Benz Sprinter Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : VAN Power Train : DIESEL Descriptive Information : The recall population was determined through production records. Production Dates : JUN 07, 2021 – JUN 16, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Sprinter (platform 907) vehicles, the wiring harness of the generator might have been interchanged with the wiring harness of the electric power steering wiring harness system. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : In the event of an additional electrical fault (e.g. unrelated damage to the steering wiring harness), the interchange of the two different fused lines could result in an overload of the wiring harness of the electric power steering. As a consequence, a risk of fire cannot be completely ruled out. Description of the Cause : Due to a deviation in the assembly process, the electrical connections of the generator wiring harness and the electric power steering harness system might have been interchanged on the affected vehicles. Identification of Any Warning that can Occur : The driver will not receive a warning due to the nature of the failure mechanism. Involved Components : Part 573 Safety Recall Report 22V-491 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Starter Generator Wiring Harness Component Description : Starter Generator Wiring Harness Component Part Number : A9075403987 Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : Chronology is too long and will be attached in a word document. Description of Remedy : Description of Remedy Program : An authorized Mercedes-Benz dealer will check the connection of the harnesses on the affected vehicles and correct it, if necessary. Pursuant to 49 C.F.R. § 577.11(e), Mercedes-Benz Vans does not plan to provide notice about pre-notice reimbursement to owners since all involved vehicles remain covered under the new vehicle warranty. How Remedy Component Differs from Recalled Component : Affected Parts: A9075403987 – Starter Generator Wiring Harness Identify How/When Recall Condition was Corrected in Production : A change in the production procedure ensures that this issue can no longer occur from June 18, 2021 onwards. Recall Schedule : Description of Recall Schedule : Dealers will be notified of the pending voluntary recall campaign approx. in July 2022. A copy of all communications will be provided when available. Owners will be notified approximately one week after the recall launches to dealers. Planned Dealer Notification Date : JUL 29, 2022 – JUL 29, 2022 Part 573 Safety Recall Report 22V-491 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Planned Owner Notification Date : AUG 05, 2022 – AUG 05, 2022 * NR – Not Reported
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