Check Airbag Control Unit Installation – 2021 Mercedes-Benz S-Class

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March 4, 2022 NHTSA CAMPAIGN NUMBER: 22V124000

Unsecured Air Bag Control Unit

Unintentional or improper deployment of air bags and/or seat belts can increase the risk of a crash or injury.

 

NHTSA Campaign Number: 22V124

Manufacturer Mercedes-BenzeBay USA, LLC

Components AIR BAGS

Potential Number of Units Affected 14

 

Summary

Mercedes-BenzeBay USA, LLC (MBUSA) is recalling certain 2021 S580 4Matic vehicles. The air bag control unit may be improperly secured and may result in an unintentional air bag or seat belt deployment, or an improper deployment in the event of a crash.

Remedy

Dealers will inspect and tighten the air bag control unit fastening nuts, as necessary, free of charge. Owner notification letters were mailed April 15, 2022. Owners may contact MBUSA customer service at 1-800-637-6372. MBUSA’s number for this recall is 2022030024.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Mercedes-Benz has a Recall

 


2022030024

Check Airbag Control Unit Installation

This is to notify you of the Recall Campaign Launch to check the airbag control unit fastening nuts on 14 Model Year (“MY”) 2021 S-Class (223 platform) vehicles. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers.

Affected VINs will be flagged in VMI as “OPEN” on April 8, 2022.

 

Issue

Mercedes-BenzeBay AG (“MBAG”), the manufacturer of Mercedes-BenzeBay vehicles, has determined that on certain Model Year (“MY”) 2021 S-Class (223 platform) vehicles, the airbag control unit fastening nuts might not have been tightened according to current production specifications. This may cause the airbag control unit to detect incorrect acceleration values while driving. As a result, the restraint systems might deploy unintentionally in the vehicle. In addition, in the event of a crash, the restraint systems might not be activated as specified. Depending on the scenario, the risk of a crash or injury could be increased.

 

What We’re Doing

MBUSA will conduct a voluntary recall. An authorized Mercedes-BenzeBay dealer will check the installation of airbag control unit fastening nut on the affected vehicles and correct it, if necessary.

 

Parts

The remedy is available and can be performed.

Given this notice, it is a violation of Federal law for a dealer to sell or lease any new MY21 S-Class vehicles in dealer inventory covered by this notification until the vehicle has been repaired.  Once the remedy is available, the vehicles will be flagged as “OPEN” and Work Instructions will be available in Xentry.  Once the repair is complete the vehicle may be sold or leased.

Loaner and demonstrator vehicles may continue to be driven, but must not be retailed until repaired.  As a matter of normal service process, please check for other repair measures which might be applicable to the vehicle(s).

Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent new MY21 S-Class vehicles covered by this notification until the vehicle has been repaired.

 

 


Check threaded connection for restraint system control unit, replace if necessary

Model 223

 

Check/test procedure

  1. Expose restraint system control unit until the three bolting points (A, figure 1) can be accessed.

For basic data, see AR91.60-P-0628S.

Disconnect ground line.

 

  1. Remove 3 nuts (A, figure 1) and check thread at threaded studs including the nuts.
    1. Thread at threaded studs and nuts without damage: Carry out work procedure A.
    2. Thread at threaded studs and nuts damaged: Perform work procedure B.

 

Work Procedure A

  1. Tighten nuts at bolting points with specified torque.

Nut, restraint systems control unit to vehicle floor 10 Nm

Clean support points at nuts and SRS control unit if necessary.

 

Work Procedure B

Threads in nuts for restraint system control unit or threaded pins are damaged.

  1. Completely remove restraint system control unit.

 

  1. Replace threaded studs with damaged thread.

a) Remove lines as well as insulation mats in the repair area of the bodyshell screw bolt.

b) Protect surrounding area against flying sparks and welding splatter, line with welding mats. AH60.00-P-0001-01S and AH54.00-P-0001-01A.

c) Cut off/grind off damaged bodyshell weld stud so that flat at bodyshell.

d) Remove, grind off paint and primer in repair area.

e) Mark center of old spot weld using a punch mark.

f) Pre-drill hole and then drill with a 1 mm Ø for positioning the new bodyshell weld stud.

g) Insert new bodyshell weld stud and weld on in a MAG welding process.

h) Paint repair area in spot repair method according to the Mercedes-BenzeBay specifications.

i) Apply a cavity protection agent to repair area according to Mercedes-BenzeBay specifications.

 

  1. Assemble in reverse order.

 

Primary Parts Information 

Qty. Part Name Part Number
As requiredWeld studA 000 991 32 03
As requiredNutA 004 990 62 50

 


Chronology :

In February 2021, MBAG launched initial investigations based on a standard review of fastening parameters in the assembly plant. This review indicated parameters not according to specifications were used to fasten the airbag control unit to the vehicle body. The parameters for assembly were immediately replaced with the correct parameters.

Starting in March 2021, the documentation of the respective fastening nuts were analyzed in detail and compared to the correct parameters. Furthermore, a plant action was implemented to rework all potentially affected vehicles still accessible to MBAG.

In parallel, a close monitoring of vehicles in the field was implemented to detect any irregularities in this context. In the course of this monitoring, no cases in the field were detected worldwide.

Starting in September 2021, possible consequences for vehicles in the field as well as relevant regulations were analyzed. Based on the fastening nut torque documentation, an extensive verification of the affected range of vehicles was performed.

On February 25, 2022, MBAG determined that a potential safety risk cannot be ruled out and decided to conduct a recall.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
MERCEDES-BENZeBayS5802021

 


10 Associated Documents

Recall Acknowledgement

RCAK-22V124-3886.pdf 672.877KB

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Defect Notice 573 Report

RCLRPT-22V124-9280.PDF 214.282KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V124-4680.pdf 288.212KB

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Recall 573 Report – March 29, 2022

RCLRPT-22V124-1920.PDF 214.278KB

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Remedy Instructions and TSB

RCRIT-22V124-5528.pdf 595.63KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V124-9463.pdf 404.876KB

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Recall Quarterly Report #1, 2022-2

RCLQRT-22V124-3573.PDF 211.128KB

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Recall 573 Report – September 29, 2022

RCLRPT-22V124-8526.PDF 214.285KB

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Recall Quarterly Report #2, 2022-3

RCLQRT-22V124-9503.PDF 211.227KB

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Recall Quarterly Report #3, 2022-4

RCLQRT-22V124-1266.PDF 211.31KB

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