Check the Power Steering Supply Connection – 2020 Mercedes-Benz CLA-Class

December 17, 2021 NHTSA CAMPAIGN NUMBER: 21V989000

Power Steering Assist May Fail

A sudden loss of power steering assist can increase the risk of a crash.

 

NHTSA Campaign Number: 21V989

Manufacturer Mercedes-BenzeBay logo USA, LLC

Components STEERING

Potential Number of Units Affected 1

 

Summary

Mercedes-BenzeBay logo USA, LLC (MBUSA) is recalling one 2020 CLA250 vehicle. The power supply connection to the electric power steering may have been contaminated with melted adhesive, which can cause the power steering assist to fail while driving.

 

Remedy

A dealer will inspect and repair the power supply connection, as necessary, free of charge. The owner notification letter was mailed January 21, 2021. Owners may contact MBUSA customer service at 1-800-367-6372. MBUSA’s number for this recall is 2021120016.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Mercedes-Benz has a Recall

 


2021120016

Check the Power Steering Supply Connection

This is to notify you of the Recall Campaign Launch to check the power steering supply connection on 1 Model Year (“MY”) 2020 CLA-Class (118 platform) vehicle. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers.  Affected VINs will be flagged in VMI as “OPEN” on December 28, 2021.

 

Issue

Mercedes-BenzeBay logo AG (“MBAG”), the manufacturer of Mercedes-BenzeBay logo vehicles, has determined that on a certain Model Year (“MY”) 2020 CLA-Class (118 platform) vehicle, the power supply connection of the electric power steering might have been contaminated with melted adhesive.  In this case, aging of the adhesive might lead to a loss of the adhesion strength and subsequently result in a loose connection. This in turn might result in an interruption of to the power supply. As a consequence, the power steering assist might fail spontaneously during driving which could increase the risk of a crash.  When the issue occurs, the customer might notice increased steering forces and a red warning message regarding the power steering displayed in the instrument cluster.

 

What We’re Doing

MBUSA will conduct a voluntary recall.  An authorized Mercedes-BenzeBay logo dealer will check the power steering supply connection on the affected vehicles and rework, if necessary.

 

Parts

The remedy is available and can be performed. Please note that the estimated replacement rate is 3%. Parts should only be ordered in the event a replacement is required.

Given this notice, it is a violation of Federal law for a dealer to sell or lease any new MY20 CLA-Class vehicles in dealer inventory covered by this notification until the vehicle has been repaired.  Once the remedy is available, the vehicles will be flagged as “OPEN” and Work Instructions will be available in Star TekInfo.  Once the repair is complete the vehicle may be sold or leased.

Loaner and demonstrator vehicles may continue to be driven, but must not be retailed until repaired.  As a matter of normal service process, please check for other repair measures which might be applicable to the vehicle(s).

Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent new MY20 CLA-Class vehicles covered by this notification until the vehicle has been repaired.

 

Customer Notification Timeline

Customer letters will be mailed on 1/11/2022.

 


Check threaded connection on prefuse box, rework if necessary

Model 118

 

Check/test procedure

  1. Disconnect ground line of battery (AR54.10-P-0003MFA).

 

  1. Remove cover from fuse box/prefuse box at front.

For basic data, see AR54.15-P-1330MFA.

 

  1. Remove cable ties and loosen all threaded connections individually in succession on prefuse box (marking, figure 1)

Depending on the equipment variant, there may be more or fewer cables present (marking, figure 1).

 

  1. Check all cable connection and nuts for residual hot melt adhesive/contamination.

 Figure 2 not OK

 Figure 3 OK  

 

Figure 2 not Ok.

Figure 3 OK  

 

    1. If one or more cable connections is contaminated with adhesive (Figure 2): Carry out work procedure.
    2. If no contamination is present (Figure 3): End measure.

 

Work procedure

  1. Remove contamination using a suitable tool (abrasive paper).

Ensure that the contact surfaces between the nut/cable connection, and between the prefuse box and cable connection are completely clean and have a flat contact area.

For basic data, see AR54.15-P-1330MFA.

 

  1. Assemble in reverse order.

All cable lug threaded connections must then be checked for the required torque.

 


Mercedes-BenzeBay logo Part 573 Submission
Original Submitted to Portal December 17, 2021
Chronology-Only section
Supplement to Original Submission

Chronology of Defect/Noncompliance Determination

At the end of June 2020, MBAG launched an initial investigation after several internal vehicles experienced a loss of the electric power steering assist. MBAG immediately applied an additional control measure to ensure that the correct torque had been applied to the power supply connection for the electric power steering. In July 2020, however, additional cases of vehicles experiencing a loss of electric power steering assist were reported by the production plant. Accordingly, MBAG initiated further analysis into the issue.

MBAG determined that melted adhesive loosened the power supply connection to the electric power steering in the analyzed vehicles.   MBAG subsequently reviewed its supplier’s production process in detail to understand the point in the process at which the contamination may have occurred. As a result of this investigation, MBAG determined that the root cause of the issue was limited to a production deviation caused by an unauthorized rework at the supplier. An instruction regarding the correct production process was given to the supplier and visual inspection of all potentially affected vehicles in production was immediately implemented by MBAG in July 2020.

Starting in July 2020, MBAG also analyzed the potential for vehicles in the field to have departed the production plant with potentially affected adhesive used in the power supply connection. In parallel, through the first quarter of 2021, MBAG evaluated production records to determine the population of potentially affected vehicles in the field. MBAG has not received any field complaints in the US regarding this issue, but has determined that there is one (1) potentially affected vehicle in the US.

Further analyses were performed until July 2021 to assess the different possible contamination levels and its individual influence on the connection. In October 2021, MBAG also analyzed the adhesive aging processes to evaluate whether there could be potential long term impacts.

On December 10, 2021, MBAG determined that a potential safety risk cannot be ruled out and decided to conduct a recall for the potentially affected vehicle.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
MERCEDES-BENZeBay logoCLA2502020

 


12 Associated Documents

Chronology of Defect/Noncompliance Determination: December 17, 2021

RMISC-21V989-2716.pdf 66.501KB

 


Recall Acknowledgement

RCAK-21V989-6361.pdf 645.552KB

 


Remedy Instructions and TSB

RCRIT-21V989-5106.pdf 384.436KB

 


Recall 573 Report – 12/29/2021

RCLRPT-21V989-2981.PDF 214.849KB

 


Recall 573 Report – 12/22/2021

RCLRPT-21V989-2313.PDF 214.838KB

 


Manufacturer Notices(to Dealers,etc)- Recall Campaign Launch Notification Check the Power Steering Supply Connection MY20 CLA-Class (118 platform): December 28, 2021

RCMN-21V989-3546.pdf 498.731KB

 


Defect Notice 573 Report

RCLRPT-21V989-7067.PDF 214.807KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-21V989-4214.pdf 297.386KB

 


Recall 573 Report – January 24, 2022

RCLRPT-21V989-3234.PDF 214.85KB

 


Recall Quarterly Report #1, 2022-1

RCLQRT-21V989-5080.PDF 211.133KB

 


Recall Quarterly Report #2, 2022-2

RCLQRT-21V989-8030.PDF 211.229KB

 


Recall Quarterly Report #3, 2022-3

RCLQRT-21V989-8559.PDF 211.313KB

 


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