Replace the Fuel Rail and Fuel Injectors – 2016-2020 Mercedes-Benz

December 13, 2021 NHTSA CAMPAIGN NUMBER: 21V961000

Fuel Leak Between Fuel Rail and Injectors

A fuel leak in the presence of an ignition source, such as hot engine or exhaust components, can increase the risk of a fire.

 

NHTSA Campaign Number: 21V961

Manufacturer Mercedes-BenzeBay logo USA, LLC

Components FUEL SYSTEM, GASOLINE

Potential Number of Units Affected 139

 

Summary

Mercedes-BenzeBay logo USA, LLC (MBUSA) is recalling certain 2019 AMG G63, C300, E300, G550, AMG GT63, AMG GT53, 2019-2020 A220, GLA250, GLC300, 2016 C300, 2020 AMG A35, AMG C43, AMG C63, CLA250, E350, E450, GLB250, GLE450, GLS450, GLS580, S560, and SL550 vehicles equipped with a gasoline engine. During the manufacturing process, particles may have been trapped between the fuel rail and injectors, which can cause a fuel leak.

 

Remedy

Dealers will replace the fuel rail and fuel injectors, free of charge. Owner notification letters were mailed April 22, 2022. Owners may contact MBUSA customer service at 1-800-367-6372. MBUSA’s number for the recall is 2022030003..

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Mercedes-Benz has a Recall

 


2022030003

Replace the Fuel Rail and Fuel Injectors

This is to notify you of a Safety & Emissions Recall Campaign launch to replace the fuel rail and the fuel injectors on 139 Model Year (“MY”) 2016-2020 CLA-Class, GLA-Class, GLE/GLS-Class, A-Class, C-Class, E-Class, S-Class, SL-Class, E-Class Coupe/Convertible, GLB-Class, GLC-Class, CLS-Class, AMG GT 4-doors Coupe and G-Class (118, 156, 167, 177, 205, 213, 222, 231, 238, 247, 253, 257, 290, 463 platform) vehicles. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers.  Affected VINs will be flagged in VMI as “OPEN” on April 8, 2022.

 

Issue

Mercedes-BenzeBay logo AG (“MBAG”), the manufacturer of Mercedes-BenzeBay logo vehicles, has determined that on certain Model Year (“MY”) 2016- 2020 platform vehicles (see detailed models below) with a gasoline engine, a leak may develop between the fuel rail and fuel injector due to trapped debris from the production process, which could affect the safety and emissions of the vehicle. Trapped debris might damage the seal between the fuel rail and fuel injector, which over the life of the vehicle, might result in a fuel leak into the engine compartment. Leaking fuel from this area might contact hot parts of the engine and therefore a risk of a fire cannot be ruled out. This may also result in the illumination of a malfunction indicator lamp (‘MIL) if the fuel rail pressure deviation exceeds thresholds. The fuel odor may also be perceptible by the occupants.

 

What We’re Doing

MBUSA will conduct a voluntary recall. An authorized Mercedes-BenzeBay logo dealer will replace the fuel rail and fuel injectors on the affected vehicles

 

Parts

Parts are available and can be ordered as necessary.

 

Given this notice, it is a violation of Federal law for a dealer to sell or lease any new MY16-20 vehicles in dealer inventory covered by this notification until the vehicle has been repaired.  The vehicles will be flagged as “OPEN” and Work Instructions will be available in Star TekInfo.  Once the repair is complete the vehicle may be sold or leased.

Loaner and demonstrator vehicles may continue to be driven, but must not be retailed until repaired.  As a matter of normal service process, please check for other repair measures which might be applicable to the vehicle(s).

Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent new  MY16-20  vehicles covered by this notification until the vehicle has been repaired.

Notice to California Dealers: As required by 13 CCR 2117, a proof of correction (“POC”) certificate showing that the vehicle has been repaired under this recall must be issued by the authorized service facility, and that such a certificate may be required by California as a condition of vehicle re-registration or operation.  Please reference this POC in the attached work instructions.  Failure to complete this step may result in fines and penalties and lead to customer dissatisfaction.

 

Customer Notification Timeline

Customer letter will be mailed approximately on April 22, 2022.

 


Replace fuel distributors and fuel injectors 

Various models with M260, M264, M256, M270, M274, M276, M176, M177, M178, and M278

 

Work Procedure

  1. Replace fuel distributors and all fuel injectors with retaining springs.

For basic data, see AR07.03-P-0004*, AR07.03-P-1051*, or AR07.03-P-1050*

* Select the WIS document according to the vehicle model.

4, 6, or 8 injectors may be required.

1 or 2 fuel distributors may be required.

Store injector quantity compensation coding in engine control unit.

New injectors and new fuel distributors are delivered with new seals and are ready for installation.

 

Primary Parts Information

Qty. Part Name Part Number
As required*InjectorA 256 070 56 00
As required*Retaining springA 278 072 04 43
As required*Fuel distributor*
As required* (1)High-pressure line required only with M 278A 278 070 24 32
As required* (1)High-pressure line required only with M 256A 256 070 43 00
As required* (1)High-pressure line required only with M 276A 276 070 32 32

* Determine the required quantities and part number of the fuel distributors according to the chassis number in the parts job in the XENTRY system.

 

The following step applies to California dealers only.

Apply Proof of Correction Label (A 000 584 54 13) to area identified in Figure 1. Fill in the blank areas of the label. The campaign number for the California Proof of Correction is unique and must be entered as such (220303), your dealer code, and the date of the repair, using a black permanent marker.

 

The following step applies to California dealers only.

Provide the owner with the completed and signed Proof of Correction Certificate (A 000 584 42 14) Figure 2, after you scan a completed form and attach to the RO. The recall number for the California Proof of Correction is unique and must be entered as such (220303).

 


Chronology :

Due to isolated field complaints involving alleged fuel leakage (one single complaint received from a US dealer at end of January 2020 in which the customer noticed a fuel odor, however the vehicle was registered in the Canadian market), camera images from the production process of fuel rail and fuel injector components were evaluated for potential deviations from specifications. Images were evaluated by both manual screening and image recognition software. By the end of February 2021, several million camera images from the production process were evaluated. Images of the fuel rails identified the potential for particle inclusions in the produced fuel rail components. It was also determined during this review that a process change in August 2020 that was part of continuous process improvement prevented the risk of particle inclusions from reoccurring.

Subsequently, from March to April 2021, the isolated field complaints were reviewed and traced back to inclusions identified in fuel rails that were detected by the analysis of camera images. The analysis showed that these were small plastic and metal particles.

From May to July 2021, the production plant and the development department analyzed whether the particles identified in fuel rails could lead to a leak in the seal between the fuel rail and the fuel injector. This analysis determined that it could not be ruled out that trapped sharp-edged particles could work their way into the seal over the vehicle’s operating life.

In the following months, potential effects of leaking fuel from the seal between the fuel rail and fuel injector were investigated for a potential safety risk.

On December 03, 2021, MBAG determined that a potential safety risk cannot be ruled out and decided to conduct a recall. To date Mercedes-BenzeBay logo is only aware of the one aforementioned customer complaint in the US.

 


25 Affected Products

Vehicles

MAKEMODELYEAR
MERCEDES-BENZeBay logoA2202019-2020
MERCEDES-BENZeBay logoAMG A352020
MERCEDES-BENZeBay logoAMG C432020
MERCEDES-BENZeBay logoAMG C632020
MERCEDES-BENZeBay logoAMG G632019
MERCEDES-BENZeBay logoAMG GT532019
MERCEDES-BENZeBay logoAMG GT632019
MERCEDES-BENZeBay logoC3002016, 2019
MERCEDES-BENZeBay logoCLA2502020
MERCEDES-BENZeBay logoE3002019
MERCEDES-BENZeBay logoE3502020
MERCEDES-BENZeBay logoE4502020
MERCEDES-BENZeBay logoG5502019
MERCEDES-BENZeBay logoGLA2502019-2020
MERCEDES-BENZeBay logoGLB2502020
MERCEDES-BENZeBay logoGLC3002019-2020
MERCEDES-BENZeBay logoGLE4502020
MERCEDES-BENZeBay logoGLS4502020
MERCEDES-BENZeBay logoGLS5802020
MERCEDES-BENZeBay logoS5602020
MERCEDES-BENZeBay logoSL5502020

 


17 Associated Documents

ISSUED Interim Owner Notification Letter(Part 577) – January 2022

RIONL-21V961-4181.pdf 225.992KB

 


Recall 573 Report – January 24, 2022

RCLRPT-21V961-1308.PDF 229.276KB

 


Recall 573 Report – December 23, 2021

RCLRPT-21V961-6182.PDF 229.235KB

 


Manufacturer Notices(to Dealers,etc)- Safety & Emissions Recall Campaign Initial Notification: Replace the Fuel Rail and Fuel Injectors MY16-20 CLA-Class, GLA-Class , GLE/GLS-Class, A-Class, C-Class, E-Class, S-Class, SL-Class, E-Class Coupe/Convertible, GLB-Class, GLC-Class, CLS-Class, AMG GT 4-doors Coupe and G-Class (118, 156, 167, 177, 205, 213, 222, 231, 238, 247, 253, 257, 290, 463 platform): December 17, 2021

RCMN-21V961-8740.pdf 180.276KB

 


Recall Acknowledgement

RCAK-21V961-9682.pdf 646.114KB

 


Defect Notice 573 Report

RCLRPT-21V961-9718.PDF 229.143KB

 


Recall 573 Report – March 22, 2022

RCLRPT-21V961-6456.PDF 229.307KB

 


Remedy Instructions and TSB

RCRIT-21V961-6128.pdf 443.35KB

 


Recall 573 Report – April 8, 2022

RCLRPT-21V961-3752.PDF 229.313KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-21V961-2729.pdf 552.277KB

 


Recall 573 Report – April 12, 2022

RCLRPT-21V961-6897.PDF 229.318KB

 


Recall 573 Report – April 12, 2022

RCLRPT-21V961-6157.PDF 229.318KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-21V961-9881.pdf 358.457KB

 


Remedy Instructions and TSB

RCRIT-21V961-4395.pdf 443.214KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-21V961-1644.pdf 551.32KB

 


Recall Quarterly Report #1, 2022-2

RCLQRT-21V961-0965.PDF 211.138KB

 


Recall Quarterly Report #2, 2022-3

RCLQRT-21V961-0350.PDF 211.238KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V961&docType=RCL

 


 

Bestseller No. 1
AUTOOL Fuel Injector Cleaner Tester Machine, Ultrasonic Fuel Injection Cleaner with Heating Function 4 Cylinder for 12V Fuel Injectors, Digital Display, 3 Cleaning Functions 10 Test Modes
  • 【Ultrasonic Heating Cleaning】The fuel injector cleaner machine can be used to clean 4 injectors simultaneously with ultrasonic heating up to 45°C, 28kHz ultrasonic waves penetrate deep into injectors to dissolve stubborn carbon deposits, ensuring thorough cleaning without disassembly. Faster results compared to traditional chemical soaks.
  • 【Comprehensive Injector Testing】9-in-1 diagnostic functions: Test leakage, spray pattern, flow uniformity, and volume under simulated engine conditions (idle, acceleration, high-speed). Includes idle speed test, medium speed test, high speed test, accelerating test, shifting speed test, leakage test, idling spray value test, medium speed spray value test, high speed spray value test.
  • 【Universal Compatibility】Digital pressure control (0–5 bar) and adjustable pulse width (0–20ms) for precise performance analysis. Works with all fuel injector types (including high-pressure direct injection) using interchangeable adapters.
  • 【More Careful Design】Four 100ml thick explosion-proof glass tubes can test and clean four injectors at the same time, ensuring higher efficiency. The test fluid level indication allows you to observe the volume of test fluid at any time to avoid overflow and waste of test fluid. The cleaning liquid discharge valve can discharge the used cleaning liquid, and it is convenient to collect the cleaning liquid for the next injector cleaning, which saves time, labor and money.
  • 【Various Connectors】It is equipped with various sizes of injector connectors and accessories to meet different injector installations. Intelligent digital display not only allows you to select the function and pressure, but also adjust the pulse width, pulse count, and working time.
Bestseller No. 2
THIKPO Universal Fuel Injector Tester and Cleaner Tool Kit, DIY Cleaning Tool Kit, 8 Pulse Modes, 4 Wire Dual Channel for 2 Fuel Injectors, 8 Size Cleaning Adapters, 12V/5V Output Power
  • Upgraded Universal Fuel Injector Tester and Cleaner Tool Kit---Operates injectors individually to diagnose fuel delivery problems on petrol vehicles with electronic fuel injection, such as blockage, leakage, damage, and burnout of the injectors. The included 8-size cleaning adapters combined with the tester pulse mode can quickly clean the injectors
  • 【Test for 2 Injectors Simultaneously & Ultra-long Power Cord】Come with two pairs of output terminals, allowing you to test for two injectors or for one injector at once. The tester power cord is up to 40inch and the test lead is up to 20 inches for convenient testing. The wires are made of superior silica gel, allowing the tester to work at high and low temperatures. (To make it perform better, it is recommended to work at normal temperatures.)
  • 【8 Size Adapters Cleaning Tool & Universal Fit】Our cleaner small and large size adapters are compatible with most 12V EFI and GDI vehicle models' injectors. We also offer two additional specialized adapters for the BMW Audi, one is suitable for models such as V.W, Audi, etc. and another one with threaded hole is exclusively for BMW N series such as N14/N18/N20/N26/N53/N54/N55/N63/S63.
  • 【8 Pulse Modes & LCD Display】The fuel injector tester kit is designed with 8 pulse modes, which are composed of 4 pulse signal output modes and 2 output voltage levels: Short/ Medium/ Long/ Continuous pulse modes + High/Low(12V/5V) power drive modes. This tester has a wide variety of pulse modes, providing a large testing space to accurately and quickly diagnose and repair petrol vehicle injectors' fuel delivery problems. The LCD displays the mode you are in.
  • 【Polarity Reverse Connection Protection & Short Circuit Protection】Deigned with power input reverse connection protection and output short circuit protection function. In the case damaged or a short circuit of the pulse output terminal, the power indicator light of the fuel injector cleaner tool kit will flash to prompt you.
SaleBestseller No. 3
FOXWELL JT200 Fuel Injector Tester, Fix Engine Misfire & Rough Idle -Visualize Spray Pattern & Flow Rate, Fuel Injection System Tester Cleaner Diagnostic Tool for 6V/12V MPI Motorcycle & Car Injectors
  • Stop Fuel Waste at Record High Prices: Every Drop That Doesn’t Burn Costs You Money. A faulty injector can silently waste 20–30% of your fuel without ever triggering a check engine light –no code, no warning. Don’t let a clogged, leaking, or poorly atomized injector drain your wallet. The JT200 fuel injector tester helps you pinpoint the exact faulty injector causing abnormal fuel consumption. Fix the real problem, restore proper combustion, and start saving at every fill-up – even with gas prices at historic highs.
  • See the Problem – Visual Spray Pattern Diagnosis. Most testers only check continuity, leaving hidden spray pattern issues undetected. The JT200 features transparent test tubes that give you a crystal-clear view of each injector’s spray pattern and atomization quality. Spot distorted sprays, uneven streams, or poor atomization instantly –no more guesswork or swapping parts blindly. As a professional technician said: “This is a game-changer. Way easier to find a weak injector than traditional tools.”
  • Precision Flow Measurement – Compare Each Injector Side by Side. The JT200 comes with easy-to-read graduated cylinders that let you measure and compare fuel volume against manufacturer specs and across all injectors. Clear injection volume scales and intuitive readings help you quickly identify deviations. No more “it looks fine” – get hard numbers to back your diagnosis and repair decisions with confidence.
  • Real-World Engine Simulation – Idle to Redline, No Engine Needed. Simulate actual driving conditions right on your workbench. Use Automatic Mode to test injector performance from idle to high-speed acceleration, or switch to Manual Mode to pinpoint issues at any specific RPM (100 – 9,900 RPM). No need to start the engine repeatedly – save time, fuel, and wear. The sealed, transparent graduated cylinders are designed for safety, preventing high-temperature flammability while allowing easy reading.
  • Wide Compatibility – Cars, Motorcycles & More (Not for GDI). Protect every vehicle in your garage. The JT200 includes a full set of Φ9–14.5mm adapters, compatible with most traditional EFI injectors and MPI top-feed injectors (Not for GDI injectors). Works with 6V motorcycles and 12V cars/pickups – simply connect to the vehicle’s 12V battery and start testing. From DIY home garages to professional shops, the JT200 covers you. [Note:] Use recommended test fluid. Kerosene or diesel can substitute. Do not use gasoline – its strong solvent properties may damage tubes and pose a fire hazard.
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Universal Fuel Injector Tester Cleaner Tool Kit, 6 Size Cleaning Adapters 8 Pulse Modes Injector Tester 12V/5V Output Power Drive, 4 Wire Dual Channel DIY Fuel Injector Cleaner Tools
  • 【6 Size Adapters Cleaning Tool & Universal Fit】 - Our fuel injector tester cleaner kit are available in 6 sizes of cleaner adapters and are widely used for all types of injectors from 5V-12V, such as EFI and GDI injectors. These include 5 types of adapters with hole diameters of 9.8mm, 10.8mm, 11.8mm, 12mm, 13.5mm, and one type of adapter with threaded holes specifically for BMW N-series injectors, such as N14/N18/N20/N26/N53/N54/N55/N63/S63.
  • 【8 Pulse Modes & 12V/5V Power Drive】 - Our fuel injector cleaner kit can select High/Low(12V/5V) power drive and 4 pulse signal output modes, making a total of 8 Pulse Modes: Short/ Medium/ Long/ Continuous pulse modes + High/Low(12V/5V) power drive modes. This fuel injector tester has a wide variety of pulse modes, providing a large testing space to accurately and quickly diagnose and repair petrol vehicle injectors' fuel delivery problems.
  • 【4-Wire Dual Channel for 2 Injectors】 - The fuel injector tester with 4-Wire Dual Channel design. Compared with other injector tester tool, our injector tester has an additional pair of test leads, which can test 2 injectors at the same time.
  • 【Power Supply & NOTES】 - Our testers are powered by a 12V battery or external DC 12V (1.5A minimum) power adapter and can be used with any fuel pressure tester. NOTE: Gasoline car only, NOT the diesel engine!! A cleaner (not included) and a 12V DC battery power supply (not included) are required. Please prepare these necessary tools in advance.
  • 【Polarity Reverse Connection Protection & Short Circuit Protection】 - Our fuel injector tester have power input reverse connection protection and output short circuit protection. You don't have to worry about damaging the automobile fuel injector cleaner because of a small careless mistake.
Bestseller No. 5
THIKPO Universal Fuel Injector Tester Cleaner Tool Kit, DIY Cleaning Tool with 8 Pulse Modes, 4 Wire Dual Channel for 2 Injectors, 8 Size Adapters, 12V/5V Output Power
  • Upgraded Universal Fuel Injector Tester and Cleaner Tool Kit---Operates injectors individually to diagnose fuel delivery problems on petrol vehicles with electronic fuel injection, such as blockage, leakage, damage, and burnout of the injectors. The included 8-size cleaning adapters combined with the tester pulse mode can quickly clean the injectors
  • 【Test for 2 Injectors Simultaneously & Ultra-long Power Cord】Come with two pairs of output terminals, allowing you to test for two injectors or for one injector at once. The tester power cord is up to 40inch and the test lead is up to 20 inches for convenient testing. The wires are made of superior silica gel, allowing the tester to work at high and low temperatures. (To make it perform better, it is recommended to work at normal temperatures.)
  • 【8 Size Adapters Cleaning Tool & Universal Fit】Our cleaner small and large size adapters are compatible with most 12V EFI and GDI vehicle models' injectors. We also offer two additional specialized adapters for the BMW Audi, one is suitable for models such as V.W, Audi, etc. and another one with threaded hole is exclusively for BMW N series such as N14/N18/N20/N26/N53/N54/N55/N63/S63.
  • 【8 Pulse Modes & LCD Display】The fuel injector tester kit is designed with 8 pulse modes, which are composed of 4 pulse signal output modes and 2 output voltage levels: Short/ Medium/ Long/ Continuous pulse modes + High/Low(12V/5V) power drive modes. This tester has a wide variety of pulse modes, providing a large testing space to accurately and quickly diagnose and repair petrol vehicle injectors' fuel delivery problems. The LCD displays the mode you are in.
  • 【Polarity Reverse Connection Protection & Short Circuit Protection】Deigned with power input reverse connection protection and output short circuit protection function. In the case damaged or a short circuit of the pulse output terminal, the power indicator light of the fuel injector cleaner tool kit will flash to prompt you.

Last update on 2026-06-14 / Affiliate links / Images from Amazon Product Advertising API


 

 


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