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November 3, 2021 NHTSA CAMPAIGN NUMBER: 21V854000
Incorrect Front Disc Brakes Installed
The incorrect-size brake discs may affect braking performance, extending the distance required to stop the vehicle and increasing the risk of a crash.
NHTSA Campaign Number: 21V854
Manufacturer Daimler Vans USA, LLC
Components SERVICE BRAKES, HYDRAULIC
Potential Number of Units Affected 1
Summary
Daimler Vans USA, LLC (DVUSA) is recalling one 2020 Mercedes-Benz Sprinter vehicle. The front axle was equipped with the incorrect-size brake discs.
Remedy
A dealer will replace the brake discs, free of charge. Owner notification letters were mailed December 13, 2021. Owners may contact DVUSA customer service at 1-877-762-8267. DVUSA’s number for this recall is VS3BRESCHE.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check for Daimler Vans Recalls
This is to notify you of an initial Recall Campaign to replace the front axle brakes on 1 MY20 Mercedes-Benz Sprinter van. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. All affected VIN will be flagged as “OPEN” in VMI
Issue
Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz
vans, has determined that on one Mercedes-Benz
Sprinter vehicle, (platform 907 -VS30), the front axle was equipped with brake discs intended for a 3.5t GVWR Sprinter instead of the brake discs for a 5t GVWR Sprinter. The brake discs for vehicles with 3.5t Gross Vehicle Weight Rating (GWVR) are not designed to withstand the thermal load experienced by vehicles with 5t GVWR during multi-stop braking and downhill driving. For a vehicle equipped with the 3.5t GVWR under those special operating conditions, braking distance might increase in some instances, which could increase the risk of a crash.
What We’re Doing
MBUSA is conducting a voluntary recall. An authorized Mercedes-Benz Sprinter dealer will exchange the incorrectly mounted 3.5t brake discs and pads on the front axle for the correct version (5t) on the vehicle affected.
Parts
Parts are Available
Customer Notification Timeline
An owner notification letter to be mailed in December, 2021.
Model
907 with code ZU7 (National version for Canada)
Model
907 with code ZU8 (National version for USA)
In October 2020, Mercedes-Benz AG received a report from the Charleston plant stating that the front axle provided by an equipment sub-supplier for installation on several 5t GVWR Sprinter vehicles had been equipped with 3.5t brake discs instead of 5t brake discs.
The supplier initiated an investigation, and began to rework the affected axles to install the correct 5t brake discs. As a precautionary measure, MBAG immediately quarantined potentially affected in-production Platform 907 vehicles, blocking them from release.
MBAG then investigated whether the axles equipped with incorrect brakes were isolated incidents or may have been more widespread.
As part of that review, MBAG examined other unreleased platform 907 Sprinter vehicles whose axles and brakes were provided by the same supplier.
The investigation determined in November 2020, that a documentation error during the supplier’s conversion to copper-free brake pads had resulted in specification in its engineering system of the incorrect brake discs for the front axles.
The investigation subsequently determined that, as a result of the erroneous documentation, the supplier in Germany began to incorrectly equip the front axles with 3.5t brake discs instead of 5t brake discs on October 5, 2020. Several weeks later, some of those incorrectly installed front axles were delivered to the assembly plant in Charleston.
The documentation error in the supplier’s engineering system was corrected and it resumed manufacture of the axles with 5t brakes. Beginning on December 16th, 2020, the Charleston plant received new front axle assemblies equipped with 5t brake discs. From that date forward, only correctly equipped front axles were delivered to the plant in Charleston for installation in the Sprinter vans.
Beginning in early December 2020, MBAG reworked all of the affected axles by equipping them with the correct 5t brake discs. Reworked brake assemblies were installed in Platform 907 Sprinter vehicles and completed vehicles were released. The one-by-one brake discs replacement campaign lasted until the end of May 2021. Because of the timing of the delivery of the affected axles to the Charleston plant and the imposition of the block, MBAG believed no Sprinter had been released with the 3.5t brakes.
At the end of June 2021, the supplier provided the serial-numbers of all affected front axles shipped to the Charleston plant, to allow MBAG to confirm it had remedied all erroneously equipped axles. That review discovered that one front axle assembly had not been reworked and this vehicle left the plant.
On October 27, 2021, MBAG determined that it could not rule out that the one vehicle posed a potential safety risk.
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
MERCEDES-BENZ![]() | SPRINTER (VS30) | 2020 |
9 Associated Documents
ISSUED Owner Notification Letter(Part 577)
RCONL-21V854-0051.pdf 264.192KB
Recall 573 Report – Amendment 1
RCLRPT-21V854-4949.PDF 213.992KB
Recall 573 Report – Amendment 12/15/2021
RCLRPT-21V854-4021.PDF 214.07KB
Manufacturer Notices(to Dealers,etc)
RCMN-21V854-5403.pdf 1192.859KB
Chronology
RMISC-21V854-4007.pdf 103.492KB
Recall Acknowledgement
RCAK-21V854-1750.pdf 645.757KB
Defect Notice 573 Report
RCLRPT-21V854-3960.PDF 213.961KB
Recall Quarterly Report #1, 2021-4
RCLQRT-21V854-5321.PDF 211.139KB
Recall Quarterly Report #2, 2022-1
RCLQRT-21V854-4912.PDF 211.235KB
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SEOCONTENT-START
I IMPORTANT SAFETY RECALL I December, 2021 IMPORTANT SAFETY RECALL NOTICE 2021120005 This notice applies to your vehicle VIN: Replace Front Axle Brake Discs and Pads NHTSA Recall ID: 21V854 • A remedy is available for your vehicle. • Schedule an appointment with your authorized Mercedes-Benz dealer as soon as possible. • This repair will be provided free of charce. Dear Mercedes-Benz Sprinter Owner: This notice is being sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz Sprinter vans, has decided that a defect which relates to motor vehicle safety exists in certain Model Year 2020 Mercedes-Benz Sprinter vehicles. Our records indicate that your vehicle is included in the affected population of vehicles. ~ What is the issue? MBAG has determined that on certain Mercedes-Benz Sprinter vehicles, the front axle was equipped with brake discs intended for a 3.5t Gross Vehicle Weight Rating (GWVR) Sprinter instead of the brake discs for a 5t GVWR Sprinter. The brake discs for vehicles with 3.5t GVWR are not designed to withstand the thermal load experienced by vehicles with 5t GVWR during mult i-stop braking and downhill driving. For a vehicle equipped with the 3.5t GVWR under those special operating conditions, braking distance might increase in some instances, which could increase the risk of a crash. What will your Mercedes-Benz Dealer do? An authorized Mercedes-Benz Sprinter dealer will exchange the incorrectly mounted 3.5t brake discs and pads on the front axle with the correct version (5t) on the vehicle affected. Steps to take. For additional information and to schedule an appointment, please contact your preferred authorized Mercedes-Benz Sprinter dealer at your earl iest convenience. To locate the nearest Mercedes-Benz Sprinter dealers, please visit https: //www.mbvans.com or call 1-800 FOR-MERCEDES ( 1-800-367-6372). Please mention you are scheduling an appointment to replace front axle brakes under Recall Campaign #20 21120005. This could take approximately 2hours. This service will be provided free of charge. You may be asked for your 17- digit Vehicle Identification Number (VIN) which for your convenience is located above your name at the top of this letter. If t his is a leased vehicle and the lessor and registered owner receive this notice, please forward this information by fi rst class mail to the lessee within 10 business days to comply with Federal Regulations. A VIN-based recall lookup tool on our website now offers a search feature that will indicate whether a vehicle has been subject to a safety recall, and whether that vehicle has had the free remedy performed. See www.mbvans.com/en/recall-information. Should you have any questions, please contact your authorized Mercedes-Benz dealer. We apologize for any inconvenience t his may have caused and look forward to taking care of this important safety issue immediately. Sincerely, Mercedes-Benz USA Mercedes-Benz USA, LLC A Daimler AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 Phone: (770) 705-0600 I IMPORTANT SAFETY RECALL I Additional Information for Owners: If an authorized Mercedes-Benz dealer for any reason is unable to remedy the situation without charge, or within a reasonable amount of time, pursuant to law 49 U.S.C. Chapter 301, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, S.E., Washington, D.C. 20590 or call the toll-free Auto Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153); or go to https: //www.safercar.gov. IMPORTANT VIN: If for any reason YOU NO LONGER OWN THIS VEHICLE OR have a CHANGE OF ADDRESS, please COMPLETE THE SECTION BELOW, place in the ENCLOSED ENVELOPE, and DROP IN ANY MAIL BOX. If possible, provide the name and address of the present owner so that we may contact them. □ EXPORTED □ LEASE, VEHICLE RETURNED □ SCRAPPED □ SOLD □ STOLEN □ OTHER _________ _ □ NEW OWNER INFORMATION OR □ MY NEW NAME OR ADDRESS IS: Last Name, First Name …………… ___._____.____.____._ …………… ____.____.____._____._ ………………………… ____.____.___.____._ …………… ■ ………………………… Street Apt ……………_ ___.____.___._____._. ……………………….._ ____.____.____.____.____._____._. ………………………■ …………..,■. ………….._ ._____.____. City Email Address Phone (numbers only) ———————————- Date Signature Mercedes-Benz USA, LLC A Daimler AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 Phone: (770) 705-0600 State ZIP Mobile (numbers only) ————————————————–
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Mercedes-Benz USA, LLC A Daimler AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vans Customer Service and Parts TO: Mercedes-Benz Principals, General Managers, Sales Managers, Service Managers, Parts Managers FROM: Anthony Washington, Department Manager, Regulations and Certifications Re: Recall Campaign Launch Notification Model 907 (Sprinter) Model Years 2020 Replace Front Axle Brakes DATE: December, 2021 IMPORTANT RECALL CAMPAIGN INFORMATION Please see the attached documents related to the campaign listed above Mercedes-Benz USA, LLC A Daimler AG Company One Mercedes-Benz Drive Sandy Springs, GA 30328 770.705.0600 News Channel Update | Vans Customer Service and Parts Campaign No. : Campaign Desc. : Replace Front Axle Brakes 2021120005 VS3BRESCHE This is to notify you of an initial Recall Campaign to replace the front axle brakes on 1 MY20 Mercedes-Benz Sprinter van. The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. All affected VIN will be flagged as “OPEN” in VMI Background Issue Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vans, has determined that on one Mercedes-Benz Sprinter vehicle, (platform 907 -VS30), the front axle was equipped with brake discs intended for a 3.5t GVWR Sprinter instead of the brake discs for a 5t GVWR Sprinter. The brake discs for vehicles with 3.5t Gross Vehicle Weight Rating (GWVR) are not designed to withstand the thermal load experienced by vehicles with 5t GVWR during multi-stop braking and downhill driving. For a vehicle equipped with the 3.5t GVWR under those special operating conditions, braking distance might increase in some instances, which could increase the risk of a crash. What We’re Doing MBUSA is conducting a voluntary recall. An authorized Mercedes-Benz Sprinter dealer will exchange the incorrectly mounted 3.5t brake discs and pads on the front axle for the correct version (5t) on the vehicle affected. Parts Pa rts are Available Vehicles Affected Vehicle Model Year(s) Model Year 2020 Vehicle Model Sprinter VS30, Platform 907 Vehicle Populations Total Recall Population 1 Dealer Inventory 0 Given this notice, it is a violation of Federal Law for a dealer to sell or lease any new Sprinter vehicles in dealer inventory covered by this notification until the vehicle has been repaired. Loaner and demonstrator vehicles may continue to be driven, but must not be retailed until repaired. Additionally, given this notice, it is a violation of Federal Law for rental companies to rent new Sprinter vehicles covered by this notification until the vehicle has been repaired. Next Steps/Notes Customer Notification Timeline An owner notification letter to be mailed in December, 2021. AOMS/SOMS AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP. Rental Fleet Partners This recall may affect vehicles in your fleet. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred MBUSA dealer. While we regret any inconvenience this may cause, we are determined to maintain a high level of vehicle quality and customer satisfaction. V-RC-2019050017 Campaign No. 2021120005, December, 2021 TO: SUBJECT: ALL MERCEDES-BENZ CENTERS Model 907 Sprinter, Model Year 2020 Replace Front Axle Brakes Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vans, has determined that on one Mercedes-Benz Sprinter vehicle, (platform 907 -VS30), the front axle was equipped with brake discs intended for a 3.5t GVWR Sprinter instead of the brake discs for a 5t GVWR Sprinter. The brake discs for vehicles with 3.5t Gross Vehicle Weight Rating (GWVR) are not designed to withstand the thermal load experienced by vehicles with 5t GVWR during multistop braking and downhill driving. For a vehicle equipped with the 3.5t GVWR under those special operating conditions, braking distance might increase in some instances, which could increase the risk of a crash. An authorized Mercedes-Benz Sprinter dealer will exchange the incorrectly mounted 3.5t brake discs and pads on the front axle for the correct version (5t) on the vehicle affected. Prior to performing this Recall Campaign: • Please check VMI to determine if the vehicle is involved in the Campaign and if it has been previously repaired. • Please review the entire Recall Campaign bulletin and follow the repair procedure exactly as described. Please note that Recall Campaigns do not expire and may also be performed on a vehicle with a vehicle status indicator. Approximately 1vehicle is involved. Order No. V-RC-2021120005 This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data Control, and MBUSA-SLP S424HH001, Control of Quality Records. Model 907 with code ZU7 (National version for Canada) Model 907 with code ZU8 (National version for USA) Operation no. of the operation texts or standard texts and flat rates Category Op. no. Operation text Time Damage Code Code L 02 0544 Operations: Replace brake disks and brake linings at front axle 1.9hrs 42 910 82 VS3BRESC HE L 02 1586 Operations: Extra work for removing/installing 2 wheel and tire assemblies during installation with wheel lift dolly 0.2hrs 42 910 82 VS3BRESC HE g Check 1 Check if vehicle is affected by measure. i For authorized Mercedes‑Benz service partners, only the entry in the Extended VEGA Application (EVA) system, in the “Current” tab, is decisive. An additional test of the affected vehicles in the workshop information system (WIS) or vehicle list is thereby not necessary. Replace 2 Replace brake disks and brake linings at front axle. f AR42.10-D-0230TS Parts ordering note Part no. Designation Quantity Brake disc (see XENTRY Parts Information) 2 Screw (see XENTRY Parts Information) 4 Fit screw for brake disk (see XENTRY Parts Information) 2 Brake lining parts kit (see XENTRY Parts Information) 1 Brakepad wear sensor (see XENTRY Parts Information) n. B. V-RC-2021120005 1
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-854 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Daimler Vans USA, LLC Submission Date : NOV 11, 2021 NHTSA Recall No. : 21V-854 Manufacturer Recall No. : VS3BRESCHE Manufacturer Information : Manufacturer Name : Daimler Vans USA, LLC Address : One Mercedes-Benz Drive Sandy Springs GA 30328 Company phone : 8777628267 Population : Number of potentially involved : 1 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2020-2020 MERCEDES BENZ Sprinter Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : VAN Power Train : NR Descriptive Information : Based on the analysis of the production information, the affected population was determined to be one Sprinter vehicle (VS30, Platform 907) produced on December 16, 2020 in the Charleston, SC plant. All other Sprinters produced at the Charleston plant during this period were equipped with the correct brake discs. Production Dates : DEC 16, 2020 – DEC 16, 2020 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vans, has determined that on one Mercedes-Benz Sprinter vehicle, (platform 907 -VS30), the front axle was equipped with brake discs intended for the 3.5t GVWR Sprinter instead of the brake discs for the 5t GVWR Sprinter. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : The brake discs for vehicles with 3.5t Gross Vehicle Weight Rating (GWVR) are not designed to withstand the thermal load experienced by vehicles with 5t GVWR during multi-stop braking and downhill driving. For a vehicle equipped with the 3.5t GVWR under those special operating conditions, braking distance could increase in some instances. Based on the analysis of the production information, the affected population was determined to be Part 573 Safety Recall Report 21V-854 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 one Sprinter vehicle (VS30, Platform 907) produced on December 16, 2020 in the Charleston, SC plant. All other Sprinters produced at the Charleston plant during this period were equipped with the correct brake discs. Description of the Cause : NR Identification of Any Warning that can Occur : Due to the nature of the defect, a customer is not forewarned. Involved Components : Component Name 1 : Brake Discs 3.5t Component Description : Front Axle Brake Discs 3.5t Component Part Number : A9104210000 Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : Please see attached document Part 573 Safety Recall Report 21V-854 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : The Mercedes-Benz customer affected by this measure will be contacted about the recall and the necessary next steps in writing and will receive ahead notice through the customer notification. An authorized Mercedes-Benz Sprinter dealer will exchange the incorrectly mounted 3.5t brake discs on the front axle for the correct version (5t) on the vehicle affected. Pursuant to 49 C.F.R. § 577.11(e), Daimler Vans does not plan to provide notice about pre-notice reimbursement to owners since all involved vehicles remain covered under the new vehicle warranty. How Remedy Component Differs from Recalled Component : The reworked Sprinter will be equipped on the front axle with 5t brake discs instead of 3.5t brake discs. Identify How/When Recall Condition was Corrected in Production : When the facts were identified in October 2020, potentially affected vehicles in the Charleston plant were blocked and rework of the axles in production with the correct brake discs was initiated. The Charleston plant began receiving correctly equipped axles on December 16, 2020. Recall Schedule : Description of Recall Schedule : Dealers will be notified of the pending voluntary recall campaign approx. in December 2021. A copy of all communications will be provided when available. The owner will be notified approximately one week after the recall launches to dealers. Planned Dealer Notification Date : DEC 20, 2021 – DEC 20, 2021 Planned Owner Notification Date : DEC 27, 2021 – DEC 27, 2021 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-854 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Daimler Vans USA, LLC Submission Date : DEC 15, 2021 NHTSA Recall No. : 21V-854 Manufacturer Recall No. : VS3BRESCHE Manufacturer Information : Manufacturer Name : Daimler Vans USA, LLC Address : One Mercedes-Benz Drive Sandy Springs GA 30328 Company phone : 8777628267 Population : Number of potentially involved : 1 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2020-2020 MERCEDES BENZ Sprinter Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : VAN Power Train : NR Descriptive Information : Based on the analysis of the production information, the affected population was determined to be one Sprinter vehicle (VS30, Platform 907) produced on December 16, 2020 in the Charleston, SC plant. All other Sprinters produced at the Charleston plant during this period were equipped with the correct brake discs. Production Dates : DEC 16, 2020 – DEC 16, 2020 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vans, has determined that on one Mercedes-Benz Sprinter vehicle, (platform 907 -VS30), the front axle was equipped with brake discs intended for the 3.5t GVWR Sprinter instead of the brake discs for the 5t GVWR Sprinter. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : The brake discs for vehicles with 3.5t Gross Vehicle Weight Rating (GWVR) are not designed to withstand the thermal load experienced by vehicles with 5t GVWR during multi-stop braking and downhill driving. For a vehicle equipped with the 3.5t GVWR under those special operating conditions, braking distance could increase in some instances. Based on the analysis of the production information, the affected population was determined to be Part 573 Safety Recall Report 21V-854 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 one Sprinter vehicle (VS30, Platform 907) produced on December 16, 2020 in the Charleston, SC plant. All other Sprinters produced at the Charleston plant during this period were equipped with the correct brake discs. Description of the Cause : NR Identification of Any Warning that can Occur : Due to the nature of the defect, a customer is not forewarned. Involved Components : Component Name 1 : Brake Discs 3.5t Component Description : Front Axle Brake Discs 3.5t Component Part Number : A9104210000 Supplier Identification : Component Manufacturer Name : BENTELER International Aktiengesellschaf Address : Schillerstraße 25-27 5020 Salzburg Foreign States Country : Austria Chronology : Please see attached document Part 573 Safety Recall Report 21V-854 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : The Mercedes-Benz customer affected by this measure will be contacted about the recall and the necessary next steps in writing and will receive ahead notice through the customer notification. An authorized Mercedes-Benz Sprinter dealer will exchange the incorrectly mounted 3.5t brake discs on the front axle for the correct version (5t) on the vehicle affected. Pursuant to 49 C.F.R. § 577.11(e), Daimler Vans does not plan to provide notice about pre-notice reimbursement to owners since all involved vehicles remain covered under the new vehicle warranty. How Remedy Component Differs from Recalled Component : The reworked Sprinter will be equipped on the front axle with 5t brake discs instead of 3.5t brake discs. Identify How/When Recall Condition was Corrected in Production : When the facts were identified in October 2020, potentially affected vehicles in the Charleston plant were blocked and rework of the axles in production with the correct brake discs was initiated. The Charleston plant began receiving correctly equipped axles on December 16, 2020. Recall Schedule : Description of Recall Schedule : Dealers will be notified of the pending voluntary recall campaign approx. in December 2021. A copy of all communications will be provided when available. The owner will be notified approximately one week after the recall launches to dealers. Planned Dealer Notification Date : DEC 20, 2021 – DEC 20, 2021 Planned Owner Notification Date : DEC 27, 2021 – DEC 27, 2021 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-854 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Daimler Vans USA, LLC Submission Date : NOV 03, 2021 NHTSA Recall No. : 21V-854 Manufacturer Recall No. : VS3BRESCHE Manufacturer Information : Manufacturer Name : Daimler Vans USA, LLC Address : One Mercedes-Benz Drive Sandy Springs GA 30328 Company phone : 8777628267 Population : Number of potentially involved : 1 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2020-2020 MERCEDES BENZ Sprinter Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : VAN Power Train : NR Descriptive Information : Based on the analysis of the production information, the affected population was determined to be one Sprinter vehicle (VS30, Platform 907) produced on December 16, 2020 in the Charleston, SC plant. All other Sprinters produced at the Charleston plant during this period were equipped with the correct brake discs. Production Dates : DEC 16, 2020 – DEC 16, 2020 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vans, has determined that on one Mercedes-Benz Sprinter vehicle, (platform 907 -VS30), the front axle was equipped with brake discs intended for the 3.5t GVWR Sprinter instead of the brake discs for the 5t GVWR Sprinter. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : The brake discs for vehicles with 3.5t Gross Vehicle Weight Rating (GWVR) are not designed to withstand the thermal load experienced by vehicles with 5t GVWR during multi-stop braking and downhill driving. For a vehicle equipped with the 3.5t GVWR under those special operating conditions, braking distance could increase in some instances. Based on the analysis of the production information, the affected population was determined to be Part 573 Safety Recall Report 21V-854 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 one Sprinter vehicle (VS30, Platform 907) produced on December 16, 2020 in the Charleston, SC plant. All other Sprinters produced at the Charleston plant during this period were equipped with the correct brake discs. Description of the Cause : NR Identification of Any Warning that can Occur : Due to the nature of the defect, a customer is not forewarned. Involved Components : Component Name 1 : NR Component Description : NR Component Part Number : NR Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : Please see attached document Part 573 Safety Recall Report 21V-854 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : The Mercedes-Benz customer affected by this measure will be contacted about the recall and the necessary next steps in writing and will receive ahead notice through the customer notification. An authorized Mercedes-Benz Sprinter dealer will exchange the incorrectly mounted 3.5t brake discs on the front axle for the correct version (5t) on the vehicle affected. Pursuant to 49 C.F.R. § 577.11(e), Daimler Vans does not plan to provide notice about pre-notice reimbursement to owners since all involved vehicles remain covered under the new vehicle warranty. How Remedy Component Differs from Recalled Component : The reworked Sprinter will be equipped on the front axle with 5t brake discs instead of 3.5t brake discs. Identify How/When Recall Condition was Corrected in Production : When the facts were identified in October 2020, potentially affected vehicles in the Charleston plant were blocked and rework of the axles in production with the correct brake discs was initiated. The Charleston plant began receiving correctly equipped axles on December 16, 2020. Recall Schedule : Description of Recall Schedule : Dealers will be notified of the pending voluntary recall campaign approx. in December 2021. A copy of all communications will be provided when available. The owner will be notified approximately one week after the recall launches to dealers. Planned Dealer Notification Date : DEC 20, 2021 – DEC 20, 2021 Planned Owner Notification Date : DEC 27, 2021 – DEC 27, 2021 * NR – Not Reported
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