2021 Mercedes-Benz S-Class Check the Welding of Suction Jet Pump Nozzle

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September 10, 2021 NHTSA CAMPAIGN NUMBER: 21V704000

Jet Pump In Fuel Tank May Fail

An engine stall increases the risk of a crash.

 

NHTSA Campaign Number: 21V704

Manufacturer Mercedes-Benz USA, LLC

Components FUEL SYSTEM, GASOLINE

Potential Number of Units Affected 7

 

Summary

Mercedes-Benz USA, LLC. (MBUSA) is recalling certain 2021 S580 vehicles. The suction jet pump in the fuel tank may have a loose or missing nozzle, which can cause the pump to fail and result in an engine stall.

 

Remedy

Dealers will inspect and replace as necessary, the fuel tank including the suction jet pump, free of charge. Owner letters were mailed October 26, 2021. Owners may contact MBUSA customer service at 1-800-367-6372.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Mercedes-Benz has a Recall

 


This is to notify you of a new Recall Campaign to check the welding of the suction jet pump nozzle on 7 Model Year (“MY”) 2021 223 (S-Class) vehicles.  The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs will be flagged in VMI as “PENDING” on September 17, 2021.

Issue

Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2021 S-Class (223 platform) vehicles, a nozzle in the suction jet pump in the fuel tank might not have been installed, or properly secured within the pump according to current production specifications. If the nozzle was not properly secured, it could detach within the suction jet pump. As a result, the pump might not be able to supply the fuel pressure necessary for certain driving scenarios (e.g. reduced fuel level, full throttle operation), and could lead to a sudden engine stall without warning, which could increase the risk of a crash.

 

What We’re Doing

MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will check the fuel system on the affected vehicles and replace the fuel tank including the suction jet pump, if necessary.

 

Parts

The remedy is available and can be performed. Please note that the estimated replacement rate is 3%. Parts should only be ordered in the event a replacement is required.

 


Check the Suction Jet Pump Nozzle

Model 223

 

  • Ensure use of XENTRY Diagnosis version BD/DVD (06/2021) with add-on 20752 or (09/2021) with add-on 20754 or
  • Before starting the work procedure, install the current version of all add-ons in XENTRY Diagnosis.
  • Make sure to follow the operation steps exactly as described in XENTRY Diagnosis.
  • If XENTRY Diagnosis is already connected to the vehicle, start with operation step 2.

 

If two or more software updates or SCN codings are performed during one workshop  visit, operation items 02-4762 and 02-5058 may be invoiced only once for each workshop order.

 

Check/test procedure

Use XENTRY Diagnosis to determine the fuel pump speed while the engine is idle.  The suction jet pump is permanently installed in the fuel tank.

 

  1. Connect XENTRY Diagnosis.

 

  1. Check suction jet pump.

 

To do so, select menu item “Quick test view – N118/3 – Fuel pump control unit (FSCU10) – “Tests” – Test of component ‘Suction Jet Pump’ “.

 

Then follow the user guidance in XENTRY Diagnosis.

After the guided test, XENTRY Diagnosis indicates whether the tank needs to be replaced.

  1. Test not OK, component part must be replaced: Carry out work procedure.
  2. Test OK, component part need not be replaced: End measure.

 

Work procedure

  1. Replace fuel tank.

For basic data, see AR47.10-P-4100S.

Empty fuel tank, carry out filling in accordance with AR47.10-P-4001S.

 

Parts

Primary Parts Information

Qty. Part Name Part Number
1 Fuel Tank* A 223 470 04 00

 


1 Affected Product

Vehicle

MAKE MODEL YEAR
MERCEDES-BENZ S580 2021

 


9 Associated Documents

Defect Notice 573 Report

RCLRPT-21V704-5971.PDF 215.102KB

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Recall Acknowledgement

RCAK-21V704-1089.pdf 645.777KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V704-5819.pdf 294.175KB

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Manufacturer Notices(to Dealers,etc)-Recall Campaign Initial Notification – Check the Welding of Suction Jet Pump Nozzle MY21 223 (S-Class)

RCMN-21V704-9850.pdf 242.457KB

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Recall 573 Report – AMENDMENT 1

RCLRPT-21V704-9152.PDF 215.065KB

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Recall Quarterly Report #1, 2021-4

RCLQRT-21V704-8918.PDF 211.133KB

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Manufacturer Notices(to Dealers,etc) – Recall Campaign Launch Notification Check the Suction Jet Pump Nozzle MY21 223 (S-Class)

RCMN-21V704-0488.pdf 425.627KB

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Remedy Instructions and TSB

RCRIT-21V704-4208.pdf 295.704KB

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Recall Quarterly Report #2, 2022-1

RCLQRT-21V704-9490.PDF 211.232KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V704&docType=RCL

 


 

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