Replace the Fuel Tank – 2019 Mercedes-Benz G-Class

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July 23, 2021 NHTSA CAMPAIGN NUMBER: 21V564000

Fuel Tank Not Welded Properly

A fuel leak in the presence of an ignition source can increase the risk of fire.

 

NHTSA Campaign Number: 21V564

Manufacturer Mercedes-Benz USA, LLC

Components FUEL SYSTEM, GASOLINE

Potential Number of Units Affected 3

 

Summary

Mercedes-Benz USA, LLC (MBUSA) is recalling certain 2019 G550 vehicles. The fuel tank may not have been welded properly during manufacturing, which could result in a fuel leak.

 

Remedy

Dealers will replace the fuel tank, free of charge. Owner notification letters were mailed September 3, 2021. Owners may contact MBUSA customer service at 1-800-367-6372.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Mercedes-Benz has a Recall

 


 

TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers FROM:  Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services
RE: Recall Campaign Initial Notification
Replace the Fuel Tank
MY19 G-Class (463 platform)
DATE: July 30, 2021

 

IMPORTANT RECALL CAMPAIGN INFORMATION

 

Please see the attached documents related to the campaign listed above.

 

 

Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-800-FORMERCEDES.

 

Sincerely,

Gregory Gunther

Department Manager, Vehicle Compliance & Analysis

 


 

Campaign No. :  NHTSA ID Campaign Desc. : Replace the Fuel Tank
TBA 21V564 21P2197418
This is to notify you of a new Recall Campaign to  replace the fuel tank on 3 Model Year (“MY”) 2019 G-Class (463 platform) vehicles.  The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers. Affected VINs will be flagged in VMI as “PENDING” on July 30, 2021.
Background
Issue Mercedes-Benz AG (“MBAG”),  the manufacturer of Mercedes-Benz vehicles, has determined that based on information provided by the fuel tank supplier, the fuel tank on certain Model Year (“MY”) 2019 G-Class (463 platform) vehicles might not meet current production specifications. In this case, the welding seam where the two halves of the fuel tank are joined might not meet the fatigue strength requirements. As a result, the leak tightness of the tank cannot be ensured over the vehicle’s service life.  The supplier has assessed that in the event of a fuel leak, the risk of a fire hazard due to an ignition source could increase.   When the issue occurs, the customer might be made aware of the complaint by the smell of fuel and by a flashing check engine indicator light in the instrument cluster.
What We’re Doing MBUSA is conducting a voluntary recall based on the Defect Information Report submitted by the supplier.  An authorized Mercedes-Benz dealer will replace the fuel tank on the affected vehicles.
Parts Remedy is not available at this time. An additional notification will be sent once the remedy is available.
Vehicles Affected
Vehicle Model Year(s) 2019
Vehicle Model G-Class
Vehicle Populations
Total Recall Population 3
Total Vehicles in Dealer Inventory 0
Given this notice, it is a violation of Federal law for a dealer to sell or lease any new MY19 G-Class vehicles in dealer inventory covered by this notification until the vehicle has been repaired.  Once the remedy is available, the vehicles will be flagged as “OPEN” and Work Instructions will be available in Star TekInfo.  Once the repair is complete, the vehicle may be sold or leased.

 

Loaner and demonstrator vehicles may continue to be driven, but must not be retailed until repaired.  As a matter of normal service process, please check for other repair measures which might be applicable to the vehicle(s)

 

Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent new MY19 G-Class vehicles covered by this notification until the vehicle has been repaired.

 

Next Steps/Notes
Customer Notification Timeline Customer letters will be mailed after the remedy becomes available.
AOMS/SOMS AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP.
Rental Fleet Partners This recall may affect vehicles in your fleet. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred MBUSA dealer.
While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-800-FOR-MERCEDES.

 


 

TO: Mercedes-Benz Dealer Principals, General Managers, Sales Managers, Service Managers, Parts Managers FROM:  Gregory Gunther, Department Manager, Vehicle Compliance and Analysis, Engineering Services
RE: Recall Campaign Launch Notification
Replace the Fuel Tank
MY19 G-Class (463 platform)
DATE:  August 20, 2021

 

IMPORTANT RECALL CAMPAIGN UPDATE

 

Please see the attached documents related to the campaign listed above.

 

 

Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-800-FORMERCEDES.

 

Sincerely,

Gregory Gunther

Department Manager, Vehicle Compliance & Analysis

 


 

Recall Campaign Launch Notification August 20, 2021
Campaign No. :  NHTSA ID Campaign Desc. : Replace the Fuel Tank
2021080003 21V564 21P4790013
This is to notify you of the Recall Campaign Launch to replace the fuel tank on 3 Model Year (“MY”) 2019 G-Class (463 platform) vehicles.  The recall campaign will be visible on the www.safercar.gov website and may generate questions from customers.  Affected VINs will be flagged in VMI as “OPEN” on August 20, 2021.
Background
Issue Mercedes-Benz AG (“MBAG”),  the manufacturer of Mercedes-Benz vehicles, has determined that based on information provided by the fuel tank supplier, the fuel tank on certain Model Year (“MY”) 2019 G-Class (463 platform) vehicles might not meet current production specifications. In this case, the welding seam where the two halves of the fuel tank are joined might not meet the fatigue strength requirements. As a result, the leak tightness of the tank cannot be ensured over the vehicle’s service life.  The fuel tank supplier has assessed that in the event of a fuel leak, the risk of a fire hazard could increase due to the presence of an ignition source.   When the issue occurs, the customer might be made aware by the smell of fuel and by a flashing check engine indicator light in the instrument cluster.
What We’re Doing MBUSA is conducting a voluntary recall based on the Defect Information Report submitted by the supplier.  An authorized Mercedes-Benz dealer will replace the fuel tank on the affected vehicles.
Parts The remedy is available and can be performed.
Vehicles Affected
Vehicle Model Year(s) 2019
Vehicle Model G-Class
Vehicle Populations
Total Recall Population 3
Total Vehicles in Dealer Inventory 0
Given this notice, it is a violation of Federal law for a dealer to sell or lease any new MY19 G-Class vehicles in dealer inventory covered by this notification until the vehicle has been repaired.  Once the remedy is available, the vehicles will be flagged as “OPEN” and Work Instructions will be available in Star TekInfo.  Once the repair is complete, the vehicle may be sold or leased.

 

Loaner and demonstrator vehicles may continue to be driven, but must not be retailed until repaired.  As a matter of normal service process, please check for other repair measures which might be applicable to the vehicle(s)

 

Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent new MY19 G-Class vehicles covered by this notification until the vehicle has been repaired.

 

Next Steps/Notes
Customer Notification Timeline Customer letters will be mailed on September 3, 2021.
AOMS/SOMS AOMs – This recall may generate questions from your dealers. Please forward this notice to your dealers ASAP.
Rental Fleet Partners This recall may affect vehicles in your fleet. Please contact your respective MBUSA fleet representative for further information and next steps. For repairs, please contact your preferred MBUSA dealer.
While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-800-FOR-MERCEDES.

 


Campaign No. 2021080003, August 2021

 

TO: ALL MERCEDES-BENZ CENTERS
SUBJECT: Model G-Class vehicles (463 platform)
Model year 2019
Replace the Fuel Tank

 

Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that based on information provided by the fuel tank supplier, the fuel tank on certain Model Year (“MY”) 2019 G-Class (463 platform) vehicles might not meet current production specifications. In this case, the welding seam where the two halves of the fuel tank are joined might not meet the fatigue strength requirements. As a result, the leak tightness of the tank cannot be ensured over the vehicle’s service life. The fuel tank supplier has assessed that in the event of a fuel leak, the risk of a fire hazard could increase due to the presence of an ignition source. When the issue occurs, the customer might be made aware by the smell of fuel and by a flashing check engine indicator light in the instrument cluster. An authorized Mercedes-Benz dealer will replace the fuel tank on the affected vehicles.

 

Prior to performing this Campaign:

  • VMI must always be checked before performing campaigns to verify that the campaign is required on a specific vehicle. Always check for any other open campaigns, and perform accordingly.
  • Please review the entire Campaign bulletin and follow the repair procedure exactly as described.

 

Please note that Recall Campaigns do not expire and may also be performed on a vehicle with a vehicle status indicator.

 

Approximately 3 vehicles are affected.

 

Order No. P-RC-2021080003

 


Replace fuel tank 

Model 463

 

Work procedure 

 

  1. Replace fuel tank.

 

Primary Parts Information

Qty. Part Name Part Number
1 Fuel tank A 463 470 12 02

 

 Note:

  • The following allowable labor operation should be used when submitting a warranty claim for this repair:

 

Warranty Information 

Operation: (02-0691) Replace fuel tank

Includes: Extract fuel vapors for vehicles with spark-ignition engine; remove/install  wheel and tire assembly; extra work for: Remove/install wheel and tire assembly in assembly with wheel lift dolly

(02-9736) Drain/fill fuel tank

Damage Code Operation Number Labor Time (hrs.)
47 900 13 02-0691 3.3
02-9736 Time prescribed by foreperson

 

Note

Always check ASRA for the current OP-Code times. Labor times are subject to change and updates may not be reflected in this document.

 

P-RC-2021080003

 



1 Affected Product

Vehicle

MAKE MODEL YEAR
MERCEDES-BENZ G550 2019

 


10 Associated Documents

Defect Notice 573 Report

RCLRPT-21V564-4918.PDF 214.68KB

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Recall Acknowledgement

RCAK-21V564-8067.pdf 645.496KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V564-3851.pdf 171.518KB

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Manufacturer Notices(to Dealers,etc) – Recall Campaign Initial Notification, Replace the Fuel Tank

RCMN-21V564-6845.pdf 198.714KB

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Remedy Instructions and TSB

RCRIT-21V564-1807.pdf 289.119KB

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Recall Quarterly Report #2, 2021-4

RCLQRT-21V564-1171.PDF 211.229KB

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Recall 573 Report – AMENDMENT 2

RCLRPT-21V564-8474.PDF 214.678KB

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Recall 573 Report – AMENDMENT 1

RCLRPT-21V564-6579.PDF 214.685KB

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Manufacturer Notices(to Dealers,etc)- Recall Campaign Launch Notification//Replace the Fuel Tank MY19 G-Class (463 platform)

RCMN-21V564-4369.pdf 402.484KB

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Recall Quarterly Report #3, 2022-1

RCLQRT-21V564-3513.PDF 211.31KB

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Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V564&docType=RCL

 


 

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