Inspect 12V and 48V Ground Connections – 2022-2023 Mercedes-Benz C-Class

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June 30, 2023 NHTSA CAMPAIGN NUMBER: 23V463000

Improperly Secured Electrical Wiring Harness

An overheated wiring harness can increase the risk of a fire.

 

NHTSA Campaign Number: 23V463

Manufacturer Mercedes-Benz USA, LLC

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 1,552

 

Summary

Mercedes-Benz USA, LLC (MBUSA) is recalling certain 2022-2023 C300 and 2023 AMG C43 vehicles. The ground connections for the electrical wiring harness may not be secured properly, which can result in the electrical wiring harness overheating.

 

Remedy

Dealers will inspect and repair the ground connections for the electrical wiring harness, as necessary, free of charge. Owner notification letters are expected to be mailed August 29, 2023. Owners may contact MBUSA customer service at 1-800-367-6373.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Mercedes-Benz has a Recall

 


August 4, 2023

2023070017
2023070016
2023070018

Inspect 12V and 48V Ground Connections

This is to notify you of the Safety and Emissions Recall Campaign Launch to inspect the 12V and 48V ground connections on 1,552 Model Year (“MY”) 2022-2023 C-Class (206 platform) vehicles. The recall campaign will be visible on the www.NHTSA.gov website and may generate questions from customers.  Affected VINs will be flagged in VMI as “OPEN” on August 4, 2023.

 

Issue

Mercedes-Benz AG (“MBAG”), the manufacturer of Mercedes-Benz vehicles, has determined that on certain Model Year (“MY”) 2022-2023 C-Class (206 platform) vehicles, the 12V and 48V ground connections might not meet current torque specifications. In this case, the wiring harness connector might not be tightened sufficiently which might increase the electric resistance of the connection. As a result, the temperature in this area could increase and a risk of fire cannot be ruled out completely.  

 

What We’re Doing

MBUSA will conduct a voluntary recall. An authorized Mercedes-Benz dealer will inspect the fastening of the 12V and 48V ground connections and perform repairs, if necessary.

 

Parts

The remedy is available and can be performed.

 

Given this notice, it is a violation of Federal law for a dealer to sell or lease any new vehicles in dealer inventory covered by this notification until the vehicle has been repaired. Once the remedy is available, the vehicles will be flagged as “OPEN” and Work Instructions will be available in NetStar VMI and Xentry Portal. Once the repair is complete the vehicle may be sold or leased.

Loaner and demonstrator vehicles may continue to be driven, but must not be retailed until repaired. As a matter of normal service process, please check for other repair measures which might be applicable to the vehicle(s).

Additionally, given this notice, it is a violation of Federal Law for car rental companies to rent new vehicles covered by this notification until the vehicle has been repaired.

Notice to California Dealers: As required by 13 CCR 2117, a proof of correction (“POC”) certificate showing that the vehicle has been repaired under this recall must be issued by the dealer, and that such a certificate may be required by California as a condition of vehicle re-registration or operation.  Please reference this POC in the attached work instructions.  Failure to complete this step may result in fines and penalties and lead to customer dissatisfaction.

 

Customer Notification Timeline

Customer letters will be mailed on or before August 29, 2021.

 


Inspect 12V and 48V Ground Connections

Test Procedure 1

 

  1. Open hood.

 

  1. Remove cover (1, Figure 1).

 

Figure 1, left-hand drive vehicle

 

  1. Check threaded connections of ground points (W106/3, W10, Figure 2) for correct tightening torque.
    • 48 V battery ground point (W106/3) (see BA00.19-P-1039-01O) 16 Nm
    • On-board electrical system battery ground point (W10) (see BA00.19-P-1012-01O) 16 Nm

 

Figure 2, left-hand drive vehicle

 

  1. If torque is not correct: Carry out Test Procedure 2.
  2. If torque is correct: End measure.

 

Test Procedure 2

 

  1. Remove dust filter with air duct segment (2, Figure 3).

For basic information, see AP83.00-P-8381N (except code 801/802) or AP83.00-P-8381J (with code 801/802).

 

Figure 3, left-hand drive vehicle

 

  1. Remove nut at affected ground point (W106/3, W10, Figure 4).

 

Figure 4, left-hand drive vehicle

 

  1. Remove respective affected cable lug from weld stud.

 

  1. Check respective affected electric line, contact areas, and weld stud for damage. For an examples of the damage profiles, (Figures 5 and 6).

 

a. No damage to the electric line, contact areas, and weld stud: Carry out Work Procedure 1.

b. One or both electric line(s), contact areas, and weld stud damaged: Carry out Work Procedure 2.

 

Figure 5, Example illustration of damage profiles for a 48 V battery ground point (W106/3)

 

Figure 6, Example illustration of damage profiles for an on-board electrical system battery ground point (W10) Work Procedure 1

 

  1. Replace the respective nut and tighten it to the specified tightening torque. Clean contact point on weld stud
    • Ground point of 48 V battery (W106/3) (see BA00.19-P-1039-01O) 16 Nm
    • Ground point of on-board electrical system battery (W10) (see BA00.19-P-1012-01O) 16 Nm

 

  1. Assemble in reverse order.

 

Work Procedure 2 

  1. Remove the battery of the 48 V on-board electrical system.

For basic information, see AR54.10-P-0022WT.

 

  1. Replace damaged weld stud if necessary.

For basic information, see AR60.00-P-0100A (part number of weld stud can be found here).

 

  1. If necessary, replace damaged electric line and nut and tighten to the specified tightening torque.
    • Ground point of 48 V battery (W106/3) (see BA00.19-P-1039-01O) 16 Nm

 

  • Ground point of on-board electrical system battery (W10) (see BA00.19-P-1012-01O) 16 Nm

 

  1. Assemble in reverse order.

 

Primary Parts Information

Qty. Part Name Part Number
As required (1) Electric line to W106/3 and W10 (left-hand drive vehicle) *
As required (2) Nut, M8 N 000000 008271

* The required electric lines can be found on the basis of the vehicle identification number (FIN) in the XENTRY parts process under main group 54 ELECTRICAL EQUIPMENT AND INSTRUMENTS in picture chart 121, picture number 320.

Small parts such as screws, lock nuts, sealing rings, cable ties, fluids, sealant, etc. are not listed in the parts list. The required small parts are taken into account in the budgeting.

 


Chronology Supplement for ODI Safety Recall 23-00855-29576-10

In early 2022, MBAG initiated investigations into individual field reports from outside the US involving loose grounding bolt connections that resulted in warning messages or other complaints from customers. Although only isolated cases were known in the field at that point, MBAG’s investigations identified potential for improvements to the series bolting process for the vehicle’s wiring harness.

In March 2022, a plant action was launched to implement improvements to that process and to address any potentially affected vehicles.

In April 2022, MBAG initiated a further detailed investigation to identify whether the known field reports were caused by a single failure mechanism. During this investigation, in June 2022, MBAG received further field reports involving cases related to insufficient tightening of the grounding bolt for the engine wiring harness. These reports included vehicles produced after the March 2022 plant action.

Accordingly, from November 2022 to May 2023, MBAG evaluated potential consequences associated with insufficient tightening of the 12V and 48V ground connections. This evaluation included a review of all reported field complaints involving insufficient torque to the grounding bolts.

In March 2023, MBAG implemented several additional measures in the plant’s rework process, including weekly bolt torque checks, an additional dedicated operator for the ground connection rework, a PDA Check at the Quality Gate, and monthly sample checks. In parallel, MBAG continued its investigation into the potential consequences associated with insufficient tightening of the grounding connections, as well as identification of potentially affected vehicles.

MBAG has not received any reports of crashes, injuries, deaths, or property damage associated with this issue. However, on June 23, 2023, MBAG determined that a potential safety risk cannot be ruled out and decided to conduct a recall.

MBAG is currently aware of 3 warranty claims/field reports received on June 7, 2022, June 22, 2022, and July 13 2022.

 


3 Affected Products

Vehicles

MAKE MODEL YEAR
MERCEDES-BENZ AMG C43 2023
MERCEDES-BENZ C300 2022-2023

 


5 Associated Documents

Recall Acknowledgement

RCAK-23V463-6239.pdf 645.244KB

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Defect Notice 573 Report

RCLRPT-23V463-7891.PDF 214.976KB

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Chronology Supplement

RMISC-23V463-4434.pdf 424.416KB

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Manufacturer Notices(to Dealers,etc)

RCMN-23V463-4311.pdf 289.519KB

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Recall 573 Report – July 27, 2023

RCLRPT-23V463-1299.PDF 214.984KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V463&docType=RCL

 


 

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