Inspect Brake Booster – 2006-2012 Mercedes-Benz ML-Class, GL-Class, & R-Class


May 9, 2022 NHTSA CAMPAIGN NUMBER: 22V315000

Brake Booster Corrosion May Impair Braking

Reduced brake performance or brake failure can increase the risk of a crash.

 

NHTSA Campaign Number: 22V315

Manufacturer Mercedes-Benz USA, LLC

Components SERVICE BRAKES, HYDRAULIC

Potential Number of Units Affected 292,287

 

Summary

Mercedes-Benz USA, LLC (MBUSA) is recalling certain 2006-2012 ML-Class, GL-Class, and R-Class vehicles. Please refer to MBUSA’s recall report for specific vehicle model details. Moisture may accumulate and cause corrosion in the brake booster housing unit, which can result in reduced brake performance or brake failure.

 

Remedy

Owners are advised not to drive their vehicles until the remedy has been performed. Dealers will remove the rubber sleeve, inspect the brake booster, and as necessary, replace the brake booster. All repairs will be performed free of charge. Owner notification letters were mailed June 30, 2022. Owners may contact MBUSA customer service at 1-800-367-6372. MBUSA’s numbers for this recall are 2022050014, 2022050015 2022090006, & 2022090007.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Mercedes-Benz has a Recall

 


Mercedes-Benz Part 573 Submission
Original Submitted to Portal May 9, 2022 Chronology-Only section
Supplement to Original Submission

 

Chronology of Defect/Noncompliance Determination

In July 2021, MBAG launched initial investigations based on an individual field report from outside the US describing an instance in which a customer allegedly experienced a reduced brake force support. No damages or personal injuries were reported. Parts of the affected vehicle were requested for further analysis. MBAG determined that, in the analyzed case, the function of the brake booster was impaired and corrosion of the brake booster housing was observed.

 

Starting in August 2021, further analyses was conducted regarding a potential failure mechanism, root cause and potential consequences. These analyses included investigations of parts procured from used parts suppliers, corrosion tests and functional tests of the brake booster in order to study the influence of continuous corrosion to the mechanical integrity and function of the brake booster.

Additionally, in September 2021, a field study was initiated in order to analyze the level of corrosion on brake booster housings in vehicles in different countries and regions worldwide.

 

In November 2021, investigations were conducted to study mechanisms that might lead to water application on the brake booster, thus allowing the observed corrosion to initiate.

 

From December 2021 onwards, additional corrosion tests on used parts from the field were conducted together with the supplier in order to determine the further progression of corrosion on parts in the field and the impact to the functionality of the brake booster.

 

From January 2022, potentially affected vehicles in the field were determined based on production records and information on the development of the fleet in operation.

 

From March 2022 onwards, results of the field study were evaluated in order to determine the distribution of corrosion levels in the field and to prepare a risk evaluation.

 

In March 2022, only one case was identified in the US where poor brake performance was caused by a corroded brake booster.

 

On May 2, 2022, MBAG determined that a potential safety risk could not be ruled out and decided to conduct a recall.

 

MBUSA contacted the agency on May 5, 2022 to inform NHTSA of this safety recall, stop drive instructions and that communications with owners would start as soon as possible.

 

MBAG can confirm there are no crashes, injuries or deaths related to this defect.

 


53 Affected Products 

Vehicles

MAKE MODEL YEAR
MERCEDES BENZ AMG R63 2007
MERCEDES BENZ GL320 2007-2009
MERCEDES BENZ GL350 2010-2012
MERCEDES BENZ GL450 2007-2012
MERCEDES BENZ GL550 2008-2012
MERCEDES BENZ ML320 2007-2009
MERCEDES BENZ ML350 2006-2011
MERCEDES BENZ ML450 2010-2011
MERCEDES BENZ ML500 2006-2007
MERCEDES BENZ ML550 2008-2011
MERCEDES BENZ R320 2007-2009
MERCEDES BENZ R500 2006-2007
MERCEDES-BENZ AMG ML63 2007-2011
MERCEDES-BENZ R350 2006-2012
MERCEDES-BENZ R550 2008

 


54 Associated Documents

Recall 573 Report – May 11, 2022

RCLRPT-22V315-3653.PDF 223.654KB

 


Chronology Report

RMISC-22V315-4181.pdf 217.026KB

 


Recall Acknowledgement

RCAK-22V315-1723.pdf 691.557KB

 


Recall 573 Report

RCLRPT-22V315-9275.PDF 223.385KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V315-7745.pdf 260.894KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V315-4738.pdf 552.523KB

 


Remedy Instructions and TSB

RCRIT-22V315-5345.pdf 1640.399KB

 


Remedy Instructions and TSB

RCRIT-22V315-1022.pdf 1640.048KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V315-4850.pdf 1649.418KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V315-2312.pdf 1649.276KB

 


Recall 573 Report – June 16, 2022

RCLRPT-22V315-9875.PDF 223.684KB

 


Remedy Instructions and TSB

RCRIT-22V315-2808.pdf 1863.15KB

 


Remedy Instructions and TSB

RCRIT-22V315-1213.pdf 1947.626KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V315-5761.pdf 1947.626KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V315-1718.pdf 1863.15KB

 


Recall 573 Report – July 1, 2022

RCLRPT-22V315-3577.PDF 223.679KB

 


Owner Notification Letter(Part 577)

RCONL-22V315-3109.pdf 1709.534KB

 


Recall Quarterly Report #1, 2022-2

RCLQRT-22V315-8124.PDF 211.152KB

 


Remedy Instructions and TSB

RCRIT-22V315-6512.pdf 1636.535KB

 


Remedy Instructions and TSB

RCRIT-22V315-4430.pdf 1666.398KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V315-8491.pdf 303.654KB

 


ISSUED Renotification Notice

RCRN-22V315-0751.pdf 1885.145KB

 


Recall 573 Report – September 8, 2022

RCLRPT-22V315-3208.PDF 252.549KB

 


Remedy Instructions and TSB

RCRIT-22V315-8322.pdf 1210.473KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V315-7339.pdf 1677.904KB

 


Remedy Instructions and TSB

RCRIT-22V315-2969.pdf 1215.201KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V315-3943.pdf 1684.579KB

 


Recall Quarterly Report #2, 2022-3

RCLQRT-22V315-1195.PDF 211.259KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V315-5865.pdf 644.125KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V315-1455.pdf 829.07KB

 


Remedy Instructions and TSB

RCRIT-22V315-1342.pdf 502.598KB

 


Remedy Instructions and TSB

RCRIT-22V315-7945.pdf 314.989KB

 


Recall 573 Report – October 24, 2022

RCLRPT-22V315-2742.PDF 223.772KB

 


Recall 573 Report – November 2, 2022

RCLRPT-22V315-8520.PDF 223.808KB

 


Recall 573 Report – November 1, 2022

RCLRPT-22V315-6264.PDF 223.806KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V315-5428.pdf 1436.617KB

 


Recall Quarterly Report #3, 2022-4

RCLQRT-22V315-2425.PDF 211.355KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V315-0913.pdf 375.144KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V315-8827.pdf 941.294KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V315-1274.pdf 1126.685KB

 


Remedy Instructions and TSB

RCRIT-22V315-6450.pdf 1148.618KB

 


Remedy Instructions and TSB

RCRIT-22V315-9033.pdf 1142.017KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V315-7174.pdf 1638.901KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V315-7540.pdf 1646.996KB

 


Remedy Instructions and TSB

RCRIT-22V315-8094.pdf 905.483KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V315-6220.pdf 1396.691KB

 


Remedy Instructions and TSB

RCRIT-22V315-6785.pdf 839.672KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V315-1968.pdf 1437.129KB

 


Remedy Instructions and TSB

RCRIT-22V315-0710.pdf 1057.305KB

 


Remedy Instructions and TSB

RCRIT-22V315-8861.pdf 1064.08KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V315-2058.pdf 1459.867KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V315-1406.pdf 1565.641KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V315-6181.pdf 1549.383KB

 


Recall Quarterly Report #4, 2023-1

RCLQRT-22V315-1316.PDF 211.464KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V315&docType=RCL

 


 

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