2020040002 – Modification to the Emissions Control System – 2016 Mercedes-Benz Sprinter

“This site contains affiliate links for which OEMDTC may be compensated”

Campaign No. 2020040002, August 2022

 

TO:ALL MERCEDES-BENZeBay and FREIGHTLINEReBay SPRINTER CENTERS
SUBJECT:Model 906 (Sprinter)
Model Year 2016
Modification to the emissions control system

 

Daimler Vans USA, LLC (“DVUSA”) and Mercedes-BenzeBay USA, LLC (“MBUSA”) are performing an emissions campaign on certain 906 Sprinter vehicles in order to modify to the vehicles’ emissions control system. EPA and CARB have approved this emissions modification for these MY16 Sprinter (Model 906) vehicles. An authorized Mercedes-BenzeBay or FreightlinereBay Sprinter dealer will replace certain emissions control system components and update certain software in the affected vehicles at no cost to the owner of the vehicle.

 

Prior to performing this Emissions Campaign:

  • Please check VMI to determine if the vehicle is involved in the emissions modification campaign and if it has been previously repaired. Always Check VMI for any open campaigns, and perform accordingly.
  • Please review the entire Emissions Campaign bulletin and follow the repair procedure exactly as described.

 

Approximately 22,591 vehicles are involved.

 

Order No. V-RC-2020040002

 


2016 Mercedes-Benz Sprinter
2016 Mercedes-BenzeBay Sprinter

 


Emissions Campaign 2020040002

  • Model: 906 Sprinter
  • Model Year: 2016 up to 09/2016 production
  • Engine: 6-Cylinder Diesel (OM 642)

 

Warranty Information 

Damage CodeOperation No.TimeOperation Text
Denial of AEM
49 10N 01use operations for labor performedup to 2 hrDiagnosis time for pre-inspection if client declines to reverse non-compliant modifications
Perform AEM
07 970 9102 12101.4 hrPerform work package for field measure
Additional: Mobile AEM at customer location
21 812 0000 9627+50%Mobile AEM Labor surcharge
sublet$75 travel allowance
Additional: Mobile AEM at customer location requiring overnight accommodation
21 813 0000 9627+50%Mobile AEM Labor surcharge
sublet$100 travel allowance

 

Parts Overview

NOx sensor downstream of SCR catalytic converterNOx sensor upstream of SCR catalytic converter
Parts Overview

 

Reference last page for complete list of parts to perform AEM

 

Scope of Work Outline

Read and follow all pages of work instructions completely!Page:
1. Safety Notes4-18
2. Lifting and Ramps19-21
3. Initial Quick Test22-28

a. Upload print-out to paperless pXD

b. Evaluate pre-existing faults (see Pre-Inspection Guide below)

4. Pre-Inspection Special Procedure29-32
a. Includes visual inspection of Exhaust Aftertreatment system (see Pre-Inspection Guide below)
5. Replacement of AEM parts33-38

a. NOx Sensor Upstream of SCR Catalytic Converter

b. NOx Sensor Downstream of SCR Catalytic Converter

6. Execution of AEM Special Procedure39-50

a. Includes guided steps to Replace CDI and Update Software of CDI, ETC, IC, and SCR

b. Fill-out and Install AEM Label

c. Result Report to verify successful completion of all AEM steps

i. Upload print-out to paperless pXD

7. Final Quick Test51-58

a. Upload print-out to paperless pXD

b. Erase stored faults caused by the workshop

8. Parts List59

 

Pre-Inspection Guide

  1. Pre-existing fault codes causing a Check Engine Light (CEL):

a. If component causing fault will be replaced as part of the AEM:

i. Perform AEM – No additional action is needed

b. If component causing fault will be covered by the AEM Extended Warranty:

i. Perform AEM

ii. Perform repair of pre-existing fault

iii. Submit AEM Extended Warranty claims on a separate Repair Order after AEM claim is submitted

c. If component causing fault will not be replaced as part of AEM and not covered by AEM Extended Warranty:

i. Provide client with repair estimate, advise client AEM will not resolve Check Engine Light (CEL)

ii. Document on Repair Order if client approves or declines repairs

iii. Perform AEM regardless if client approves or declines repairs

d. A list of AEM Extended Warranty covered components is available in: XENTRY / CDI / Special Procedures / Exhaust Aftertreatment Service Measure / Extended Warranty

  1. Non-Compliant Alterations to the Exhaust Aftertreatment system found during the visual Pre-Inspection:

a. Document all non-compliant alterations to the Exhaust Aftertreatment system on the Repair Order

b. If altered component(s) will be replaced as part of the AEM:

i. Perform AEM

c. If altered component(s) inhibit AEM installation or will sustainably affect the operation of the AEM:

i. Provide client with a repair estimate to reverse non-compliant alterations

1. If client approves repairs:

a. Reverse non-compliant alterations

b. Perform AEM

2. If client refuses repairs:

a. Do not perform AEM – Vehicle ineligible

b. Claim ‘Denial of AEM’ damage code and labor ops for diagnosis time performed

  1. If technical assistance is needed, create a PTSS case

 

Replacement parts 2020040004

Part No.DesignationQuantity
A 642 905 19 00 85NOx Sensor package1
A 220 546 18 43Mounting Tab1
A 000 994 32 11Lock Pin4
A 007 997 56 90Cable Tie (with holding clip)2
N 000000 003477Nut Fastener4
A 000 584 93 13APPROVED EMISSION MODIFICATION LABEL1

 


2020040002 Modification to the emissions control system
Model 906
Model Year 2016

August 2022

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [9.84 MB]

 


2020040002 Modification to the emissions control system
Model 906
Model Year 2016

April 2022

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [10.64 MB]

 


2020040002 Modification to the emissions control system
Model 906
Model Year 2016

March 2021

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [12.77 MB]

 


 

Mercedes-BenzeBay Reprogramming

J2534 Pass-Thru

All information in regard to Mercedes-BenzeBay J2534 compliant software is available free of charge and found under the MB Workshop Resources tab on the home page of www.startekinfo.com

J2534 complaint software for Mercedes-BenzeBay vehicles is available for purchase from Mercedes-BenzeBay USA.

In order to use the J2534 complaint software for Mercedes-BenzeBay vehicles, the purchaser must furnish their own:

  • Windows based PC or laptop*
  • J2534 compliant interface box*1*

*Must be purchased from a third party company and are not available from Mercedes-BenzeBay USA LLC.

*1* suggested listing of J2534 interface boxes is located within the J2534 Pass-Thru User’s Manual which is posted for view without cost under the MB Workshop Resources tab on the home page of www.startekinfo.com

 

Vehicle Coverage

J2534 complaint software for Mercedes-BenzeBay vehicles has coverage for all required functions associated to reprogramming, initialization, and fault clearing of emission control modules (engine and transmission) fitted to vehicles 2004 Model Year and newer. Additionally all access and functionality required in regard the configuration via SCN Coding and/or CVN Coding is covered.

J2534 complaint software for Mercedes-BenzeBay vehicles is delivered via DVD media which is delivered monthly for the license term of one year upon purchase.

  • All control unit software (reprogramming calibrations) is contained within J2534 DVD media.

 

Terms and conditions

J2534 complaint software for Mercedes-BenzeBay vehicles is purchased in 1-year license increments. During that license term the user will receive an initial software package, license key, SCN/CVN Coding information/access as well as monthly updates via DVD media.

  • Additional updates of software after the 1st year can be purchased at additional cost, however are not required for the system to continue functioning.

For pricing and additional information via the internet, please refer to the information at the beginning of this section.

 

2020040002 - Modification to the Emissions Control System - 2016 Mercedes-Benz Sprinter | small light CarDAQ-Plus - PassThru J2534 Vehicle Reflash Hardware
2020040002 - Modification to the Emissions Control System - 2016 Mercedes-Benz Sprinter | small light CarDAQ-M Modular PassThru J2534 Vehicle Reflash Hardware
2020040002 - Modification to the Emissions Control System - 2016 Mercedes-Benz Sprinter | small light CarDAQ-Plus 3
2020040002 - Modification to the Emissions Control System - 2016 Mercedes-Benz Sprinter | small light Bosch Automotive Tools MTECH2 Mastertech II J2534
2020040002 - Modification to the Emissions Control System - 2016 Mercedes-Benz Sprinter | small light Autel (AULMF2534) MaxiFlash Pro
2020040002 - Modification to the Emissions Control System - 2016 Mercedes-Benz Sprinter | small light Drew Technologies (DRWCDPLUSKIT) CarDAQ-Plus J2534 Flash Reprogramming Kit
2020040002 - Modification to the Emissions Control System - 2016 Mercedes-Benz Sprinter | small light RAP2 OEM J2534 Remote Reprogramming Tool
2020040002 - Modification to the Emissions Control System - 2016 Mercedes-Benz Sprinter | small light Autel MaxiFlash Elite VCI J2534 Pass-Thru ECU Programming Tool
2020040002 - Modification to the Emissions Control System - 2016 Mercedes-Benz Sprinter | small light BOSCH Automotive Tools MTECH2 Mastertech II J2534 VCI
2020040002 - Modification to the Emissions Control System - 2016 Mercedes-Benz Sprinter | small light Autel MaxiFlash VCI Vehicle Communication Interface J2534 PassThru ECU Programming Device Bluetooth Connection Internet Update Support CAN FD, 4 CAN Channels, DoIP, D-PDU Works with PC or Autel MS909
2020040002 - Modification to the Emissions Control System - 2016 Mercedes-Benz Sprinter | small light GODIAG J2534

 

www.startekinfo.com

 


 

Bestseller No. 1
TOPDON RLink J2534 Pass-Thru Programmer, OEM Reprogramming and Diagnostic Tool, Enhanced J2534 VCI, Supports J2534/D-PDU/CAN-FD/DoIP, Compatible with 17+ Vehicle Brands, No OE Software Provided
  • J2534 Pass-Thru Programmer: TOPDON RLink J2534 is an advanced diagnostic and reprogramming tool that support all J2534 protocols, as well as D-PDU, CAN-FD and DoIP, ensuring compatibility with a wide range of modern vehicles. It offers extensive versatility with support for over 17 major automotive brands, including ChryslereBay, Ford, GM, Nissan, Toyota, Honda, Subaru, Land Rover/Jaguar, Volvo, Wuling, Volkswagen, Mercedes-BenzeBay, and BMW, and so on, enjoy dealership-level functions at your fingertips
  • All-in-One OEM Diagnostics: This J2534 ECU programming tool elevates your automotive repair capabilities to new heights by delivering complete OEM diagnosis. Boasting comprehensive full-system diagnostics, intuitive repair guides, advanced ECU programming and coding, common reset services, a vast library of repair information and more, this all-in-one solution empowers technicians to effortlessly tackle complex vehicle issues with ease
  • Proven Performance You Can Trust: Backed by over 10000 real vehicle tests and benefit from a wealth of practical experience, this OEM reprogramming tool guarantees stable and exceptional performance. Supported by TOPDON's dedicated technical experts with in-depth knowledge of both auto repair and J2534 Pass-Thru programming, the RLink J2534 provides prompt and professional assistance, ensuring a smooth setup and reliable compatibility
  • Integrated Excellence, Always Up-to-Date: Featuring the exclusive RLink Platform to provide a streamlined experience with one-click driver installation and management, ensuring flawless integration with your OE software, maintaining the original performance quality. The built-in operation guide makes mastering OE software quick and easy, so you can get started right away. Plus, with lifetime free updates, your diagnostics will stay current with the latest drivers and innovations
  • Efficiency Meets Versatility: Engineered to support three CAN channels simultaneously - CAN FD and CAN-CC included, giving you the edge in fast troubleshooting. To perfectly synchronized with the OE software, please diagnose with active subscriptions and make sure your computer system is running a compatible 64-bit Windows version (7, 8, 10 or later) to fully leverage the power of RLink J2534. *We don't provide extra OE software
Bestseller No. 2
LAUNCH X431 PRO3S+ Elite, 2025 All-in-One Bidirectional Scan Tool with J2534,HD Trucks Scan, Topology Map, 60+Service,Online Coding Full Function Scanner, CANFD/DoIP/D-PDU/CAN 2.0, FCA, 2 Yrs Update
  • J2534 PROTOCOL WITH SMARTLINKC】 LAUNCH X431 PRO3S+ ELITE scan tool with newly upgraded smartlinkC V2.0. The SmartLinkC is a communication interface supporting J2534 specifications. Of course, it also can be used as a J2534 PassThru device, working together with the PC installed with the OEM diagnostic software to perform the J2534 protocol.J2534 protocol is the only solution for problems ranging from driveability and loss of power to poor fuel economy.
  • 【INTELLIGENT TOPOLOGY MAP TO FASTER FULL SYSTEMS DIAGNOSIS】 X431 PRO3S+ELITE bidirectional scan tool with new-added intuitive topology mapping. Harnesses intuitive topology mapping for comprehensive visualization of the vehicle all system. It shows all available control units in different colors, the numbers of system, the scanned system, and the scan results, bringing maximum convenience & superfast speed for you to do swift diagnosis & high-level repairs.
  • 【TOP HARDWARE CONFIGURATION, UPGRADED OF LAUNCH X431 PRO3S+】 LAUNCH X431 PRO3S+ELITE diagnostic scanner possess with Android 10.0 OS; CPU 4-Core Processor, 2.0 GHz. Greatly increased the speed of running multiple task. 2.4GHz/5GHz; 6300mAh/7.6V stronger battery capacity; 10.1 Inch Touchscreen with 8MP camera; AUTO VIN; 4GB+64GB storage memory; 20X faster transmission rate, save more vehicle documents and customer data; Supports 25+ Software Languages, such as EN, DE, FR, SP nd JP and so on.
  • 【3000+ ACTIVE TEST/BI-DIRECTIONAL CONTROL LAUNCH SCANNER】 LAUNCH X431 PRO3S+ELITE HD automotive scanner is a cost-effective bidirectional scanner that deserves owned by every repairing DIYers and mechanics. You can easily send command signal at fingertips from the scanner to various module actuators to test component integrity and functionality in minutes or even seconds to tell if replacement or repair is needed.
  • 【COMPLETE 60+ HOT RESETS, CALIBRATION, INITIALIZATION, RELEARN】 LAUNCH X431 PRO3S+ELITE SmartLinkC escaner automotriz professional enjoys 60+ special service, such as Oil Reset, ABS brake bleed, EPB, SAS, BMS, Suspension, Injector reset, Power Balance, Turbo Calibration, VGT, Transmission Adaption, Throttle Adaptation, matching and etc. rigorous on-site testing has been performed to ensure 100% availability.
Bestseller No. 3
Opus IVS CarDAQ-Plus 3 All Makes J2534 Reprogramming Tool
  • ALL OF THE J2534 PROTOCOLS - This single unit has all of the protocols you need for your OEM J2534 reprogramming and diagnostics including the latest in DoIP and CanFD
  • J2534 TECHNICAL SUPPORT - FREE for the life of the tool. Staffed by technicians who understand vehicle repair and J2534 Pass‑thru
  • TOOLBOX WITH OEM APPLICATION DESCRIPTIONS - educational video tutorials and real-time news – Giving you the confidence and up-to-date knowledge to get the job done
  • J2534 v05.00 API - The newest version of J2534 to give you the latest in pass-thru technology
  • FUTURE PROOF WITH 4 CAN CHANNELS - Going beyond the 3 required by select ChryslereBay/FCA models, CarDAQ-Plus 3 also provides a 4th to meet the needs of future OEM applications
Bestseller No. 4
Autel MaxiFlash Elite VCI J2534 Pass-Thru ECU Programming Tool, 2025 Multi-Protocol PassThru Interface, Work with Autel MaxiSYS Elite II Elite MS908 MS908S Pro II MS908CV II MK908P MK908 Pro II & P-C
  • 🌐【Works with Autel Elite II Elite MS908 MS908S Pro II MS908CV II MK908P MK908 Pro II】Autel J2534 work with these tools to program ECUs on specific BM.W/ BE.NZ for specific functions. ★★NOTE: J2534 CANNOT directly work with these single devices. After you received the J2534, you HAVE TO send us both the S/N(12 digits) of your scanner MS908S(etc.) and J2534. So, technically, Autel engineers can help you bind J2534 with your devices. If need any supports, contact us via: 🚘auteldirect @ outlook. com🚘.
  • 🌐【SAE J2534-1 & J2534-2 Standards】Autel MaxiFlash Elite J2534 is a fully compliant SAE J2534-1 & SAE J2534-2 (March 2006) device, which performs standard PassThru J2534 functionality: Compatible with for Toyota Techstream, Volvo VIDA, Honda HDS, Jaguar-Land Rover IDS and BM.W 3G for OEM diagnostics. Autel MaxiFlash J2534 is also specially designed to provide users with P-C communication and ECU reprogramming capabilities on any modern vehicle diagnostic bus, reliability and flexibility.
  • 🌐【High-speed Transmission Speed】Autel MaxiFlash Elite Reprogramming Device J2534 supports simultaneous communication definition in J2534-1, running 3 protocols at the same time, which greatly improves reprogramming and diagnostic speed. Embedded with the ARM9 Dual-core processor (clocked up to 500MHz), which further boosts the communicating speed to save more times and win more business.
  • 🌐【Multiple Devices Connected with P-C】Autel MaxiFlash Elite J2534 also supports multiple device connections to the P-C, which can operate diagnostic and reprogramming functions on more than one vehicle at the same time. Autel MaxiFlash Elite J2534 built-in wireless and data storage, which can update via Internet. It also ensures quickly reprogramming even the newest controllers.
  • 🌐【Extensive Compatibility】Autel MaxiFlash J2534 is compatible with Toyota Techstream, Volvo VIDA, Honda HDS, Jaguar-Land Rover IDS and BM.W 3G for OEM diagnostics. To check compatibility, please contact 🚘auteldirect @ outlook . com🚘 directly for satisfaction-guaranteed support!
Bestseller No. 5
OBDLink EX FORScan OBD Adapter
  • CUSTOM-DESIGNED FOR USE WITH FORSCAN: Works with all FORScan compatible vehicles and is recommended by the FORScan Team
  • DEALERSHIP-LEVEL DIAGNOSTICS: OBDLink EX supports all Ford protocols, modules, and advanced features of FORScan
  • ELECTRONIC SWITCH allows FORScan to access all CAN buses simultaneously and enables advanced functions not possible with “toggle switch” adapters
  • MAXIMUM THROUGHPUT -- up to 20 times faster than “toggle switch” adapters
  • ROCK-SOLID CONNECTION avoids data corruption and dropped packets
SaleBestseller No. 6
Bosch Automotive Tools MTECH2 Mastertech II J2534 VCI with Wired/Wireless Capability for OEM Reprogramming and Diagnostics on GM, Ford, FCA, Nissan/Infiniti, Honda/Acura, and Toyota/Lexus Vehicles
  • [J2534 COMPLIANT] - The Mastertech II is a J2534-1 and J2534-2 compliant VCI for OEM reprogramming and diagnostic applications
  • [FULLY VALIDATED BY TOP 6 OEMS] - Mastertech II has been fully validated to operate with the top 6 OEM reprogramming applications: GM, Ford, FCA, Nissan/Infinity, Honda/Acura, and Toyota/Lexus
  • [PRE-CONFIGURED] - The pre-configured wireless and wired connections make it quick and easy to connect to a vehicle from your PC (requires PC compliant with OE specifications and software)
  • [RIGHT TO REPAIR] - Supports 'Right to Repair' (R2R) initiatives
  • [COMPREHENSIVE KIT] - Kit includes: VCI, WiFi adapters (wireless PC to VCI), J1962 Cable (connect to vehicle), USB cable (connect to PC for firmware updates and setup), and Quick Start Guide

 


Last update on 2025-03-19 / Affiliate links / Images from Amazon Product Advertising API


 

This product presentation was made with AAWP plugin.

Leave a Comment

Share to...